ABB DCS 500B Manuals

Manuals and User Guides for ABB DCS 500B. We have 4 ABB DCS 500B manuals available for free PDF download: Description, Service Manual, Operating Instructions Manual

ABB DCS 500B Description (228 pages)

Software for Thyristor Power Converter

Brand: ABB | Category: Media Converter | Size: 1.46 MB

Table of Contents

3
- General
  9
  - Software Overview
    10
    
    Parameter Sets
    10
    
    Saving the Program
    10
    
    Identification of the Converter Software Version
    11
    
    Identification of the Field Exciter Software Version
    11
  - Function Blocks
    12
  - Digital and Analog I/O
    13
    
    Digital Inputs
    13
    
    Digital Outputs
    13
    
    Analog Inputs
    14
    
    Analog Outputs
    17
- Settings and Commissioning Functions
  19
  - SETTINGS Function Block
    19
  - MANUAL TUNING Function Block
    20
    
    Autotuning
    21
- Drive Logic
  24
  - DRIVE LOGIC Function Block
    24
    
    Closing Control of the Contactors
    24
    
    Opening Control of the Contactors
    25
    
    Run Control
    25
    
    Stop Control
    26
    
    Reset the Drive Fault
    28
  - Change between Parameter Set1 and Set2
    29
  - Local/Remote
    29
- Speed Feedback and Speed Reference Handling
  31
  - Speed Scaling to Software
    31
  - SPEED_MEASURMENT Function Block
    31
    
    Selection of the Speed Actual Measurement
    32
    
    Incremental Encoder
    32
    
    Analogue Tacho Generator
    32
    
    Polarity
    32
    
    Scaling of the Actual Voltage to Control
    33
    
    Application Example
    33
    
    Actual Speed Based on EMF
    33
    
    Calculation of Speed from the EMF
    33
    
    Filtering of the Actual Speed
    33
  - CONST_REF Function Block
    34
  - SOFTPOT Function Block
    34
    
    Reference Increment and Decrement
    34
    
    Limitation
    34
  - REF_SEL Function Block
    34
    
    Changing of the Speed Direction of Rotation
    35
  - RAMP GENERATOR Function Block
    35
    
    Local / Remote Speed Reference
    35
    
    Holding of the Reference
    35
    
    Ramp Function in Emergency Stop
    35
    
    Selecting of the Ramp Function
    36
    
    Limitation of the Reference
    36
    
    Passing of the RAMP Function
    36
    
    Output Follows the Speed Actual
    36
    
    Reset the Output
    36
    
    Acceleration Compensation
    36
- Speed Control
  38
  - REFSUM_2 Function Block
    38
  - SPEED_ERROR Function Block
    38
    
    Speed Step for Testing
    38
    
    Error Value Filter
    38
    
    Window Control Principle
    39
    
    Application Example for Window Control
    39
    
    Enabling the Window Control
    39
    
    Determining the Window Size
    39
    
    Output Connection Points
    39
  - SPEED_CONTROL Function Block
    39
    
    Gain and Integral Time Settings
    40
    
    The P-Gain Reduction
    40
    
    Output Limitation
    40
    
    Integral Part Setting During the Control Mode Changing
    41
    
    Principle of Drooping
    41
    
    Drooping Adjustment
    41
    
    Speed Actual Comparators
    42
    
    Overspeed Limit
    42
    
    Speed Measurement Fault
    42
    
    Stall Protection
    42
- Torque Reference
  45
- Current Control
  50
  - Torque Reference Selection
    50
  - TORQ_REF_HANDLING Function Block
    50
    
    Torque Step
    51
    
    Output Limitation and Its Indication
    51
  - CURRENT_CONTROL Function Block
    51
    
    Torque / Current Reference Selection
    51
    
    Current Response Test
    51
    
    Regulation Blocking
    51
    
    Armature Current Scaling
    51
    
    Current Reference Rise Time
    51
    
    Current Reference Limitation
    51
    
    Current Difference Alarm
    51
    
    PI- Regulation
    52
    
    Scaling of the Gain KP
    52
    
    Scaling of the Time Constant KI
    52
    
    Discontinuous Current Point
    52
    
    Tuning of Current Regulator
    53
    
    Firing Angle Limitation
    53
    
    Additional Commutation Reserve DXN
    53
    
    Example
    53
    
    Network Reactance
    54
    
    Short Circuit Current
    54
    
    400 A Load
    54
    
    Dxn
    54
    
    Firing Angle Example
    55
    
    Note
    55
    
    Status Indication for Bridge
    55
- Field Excitation
  57
  - Selection of the Field Exciter
    58
  - Field Exciter Status
    58
  - No Field Acknowledge Selected
    58
  - Internal Diode Field Exciter SDCS-FEX-1
    58
  - Internal Field Exciter SDCS-FEX-2
    59
    
    Acknowledge
    59
  - External Field Exciter DCF503-0050
    59
  - External Field Exciter DCF504-0050
    59
  - AI/DI Connected Field Exciters
    59
    
    Acknowledge Selection
    59
    
    Use of the Analog Input Channel
    60
    
    Calculation Example
    60
  - Two Field Exciters at the same Time
    60
    
    Field Current Settings
    60
    
    Free Wheeling Function
    61
    
    Trigger Point Setting of the Free Feeling Function
    61
    
    Filter for Actual Field Current
    61
  - Field Current Controller
    62
  - Field Reversal
    62
    
    Activating
    63
    
    Field Direction Change Hysteresis
    63
    
    Force Field Direction
    63
    
    Field Monitoring When Changing Direction
    63
  - Opti-Torque
    64
    
    Selection of OPTI-TORQUE
    65
    
    Field Current Reduction Using Torque Reference
    65
    
    Field Monitoring When OPTI-TORQUE Changes the Field Direction
    66
    
    Field Current / FLUX Linearisation
    66
    
    Saturation
    67
    
    Linearisation Procedure
    67
    
    Field Reduction When at Stand-Still
    67
    
    Field Heating When in "OFF"-State
    68
    
    The Purpose of EMF Controller
    68
    
    Selection of EMF-Control
    69
    
    Resistive and Inductive Voltage Drop
    69
    
    Field Weakening Area
    69
    
    FLUX Reference Handling
    70
    
    Flux Reference in Emergency Stop
    70
    
    EMF Reference Handling
    70
    
    PI - Controller
    70
    
    EMF-Error Value Filter
    71
    
    PI -Gain Value Scaling
    71
    
    PI - Controller Output Limitation
    71
- Protections
  73
  - Network Voltage Measurement
    73
  - 400 V Supply
    73
  - Network Undervoltage
    73
  - Network Overvoltage
    73
  - Overcurrent
    73
  - CONVERTER_PROTECTION Function Block
    73
    
    Over -Temperature
    74
    
    Earth Fault
    74
  - MOTOR_1_PROTECTION Function Block
    75
    
    Alarm and Tripping Limits
    76
    
    Motor Protection by Means of the Switch
    77
  - Motor Thermal Model
    77
    
    Preloading
    79
    
    Thermal Model Selection
    79
    
    Alarm and Tripping Limits
    79
    
    Thermal Time Constant
    80
- Brake Control
  84
  - Safety
    84
  - Holding Torque
    84
  - Brake Release
    84
  - Minimum Speed Indication
    84
  - Brake Acknowledge
    84
  - Start Delay
    85
  - Stop Delay
    85
  - Function
    85
  - Tref out
    87
  - Tref Enable
    87
  - Decel Cmnd
    87
  - Lift Brake
    87
  - Brake Run
    87
- Extended Inputs / Outputs
  89
- Serial Link Via FIELDBUS
  91
- • 12 Pulse Configuration
  93
  - DATA LOGGER Function Block
    95
- User Event
  98
- Diagnostics
  100
  - FAULT HANDLING Function Block
    100
    
    Fault and Alarm Signals
    100
    
    Fault Word Bits
    100
    
    Alarm Word Bits
    100
  - Fault Logger
    100
  - CONSTANTS Function Block
    101
    
    Logical Constants
    101
    
    Numerical Constants
    101
Dcs 500 Thyristor Power Converters Parameter and Signal List

106
- General
  108
- Parameters of DCS 500
  109
- Signals of DCS 500
  111
  - Group 1: ANALOG INPUTS
    112
  - Group 2: ANALOG OUTPUTS
    116
  - Group 3: BRAKE CONTROL
    118
  - Group 4: CURRENT CONTROL
    119
  - Group 5: CONVERTER and MOTOR
    122
  - Group 6: DATA LOGGER
    127
  - Group 8: DIGITAL OUTPUTS
    129
  - Group 9: DRIVE LOGIC
    131
  - Group 10: EMF CONTROL
    134
  - Group 11: FAULTS, ALARMS
    137
  - Group 12: MAINTENANCE
    140
  - Group 13: MOTOR 1 FIELD
    143
  - Group 14: MOTOR 1 PROTECT
    146
  - Group 15: MOTOR 2 FIELD
    147
  - Group 16: MOTOR 2 PROTECT
    149
  - Group 17: RAMP GENERATOR
    150
  - Group 18: REFERENCE CHAIN
    152
  - Group 19: REFERENCE SOURCES
    153
  - Group 20: SPEED CONTROLLER
    156
  - Group 21: SPEED MEASUREMENT
    158
  - Group 22: SPEED MONITOR
    159
  - Group 23: TORQUE and CURRENT LIMITS
    161
  - Group 24: TORQUE REFERENCE CHAIN
    164
  - Group 25: FB EXECUTION
    165
  - Group 26: FUNCTION BLOCKS 1
    166
  - Group 27: FUNCTION BLOCKS 2
    166
  - Group 28: FUNCTION BLOCKS 3
    166
  - Group 29: FUNCTION BLOCKS 4
    166
  - Group 30: FUNCTION BLOCKS 5
    166
  - Group 31: FUNCTION BLOCKS 6
    166
  - Group 32: FUNCTION BLOCKS 7
    166
  - Group 34: FUNCTION BLOCKS 9
    166
  - Group 36: 12-PULSE OPERATING
    167
  - Group 37: WINDER PARAMETER
    170
  - Group 38: FUNCTION BLOCKS WINDER
    170
  - Group 39: FUNCTION BLOCKS 10
    170
  - Group 40: FIELDBUS
    171
  - Group 101: ANALOG INPUTS
    178
  - Group 103: BRAKE CONTROL
    182
  - Group 104: CURRENT CONTROL
    183
  - Group 105: CONVERTER, MOTOR
    184
  - Group 106: DATA LOGGER
    186
  - Group 107: DIGITAL INPUTS
    187
  - Group 109: DRIVE LOGIC
    190
  - Group 110: EMF CONTROL
    192
  - Group 111: FAULTS, ALARMS
    193
  - Group 112: MAINTENANCE
    197
  - Group 113: MOTOR 1 FIELD
    202
  - Group 114: MOTOR 1 PROTECT
    203
  - Group 115: MOTOR 2 FIELD
    204
  - Group 116: MOTOR 2 PROTECTION
    205
- Group 117: RAMP GENERATOR
  206
- Group 118: REFERENCE CHAIN
  207
- Group 119: REFERENCE SOURCES
  208
- Group 120: SPEED CONTROLLER
  209
- Group 121: SPEED MEASUREMENT
  210
- Group 122: SPEED MONITOR
  211
- Group 123: TORQUE and CURRENT LIMITS
  212
- Group 124: TORQUE REFERENCE CHAIN
  213
- Group 125: TASKS, CONSTANTS
  214
- Group 126: FUNCTION BLOCKS 1
  217
- Group 127: FUNCTION BLOCKS 2
  217
- Group 128: FUNCTION BLOCKS 3
  217
- Group 129: FUNCTION BLOCKS 4
  217
- Group 130: FUNCTION BLOCKS 5
  217
- Group 135: Ddctool
  218
- Group 136: 12-PULSE-OPERATING
  219
- Group 138: FUNCTION WINDER BLOCKS
  222
- Group 139: FUNCTION BLOCKS 10
  222

ABB DCS 500B Service Manual (126 pages)

DCS Thyristor Power Converters for DC Drive Systems 25 to 5200 A

Brand: ABB | Category: Media Converter | Size: 4.64 MB

Safety Instructions
5
Table of Contents
9
Chapter 1 - Introduction

13
- How to Use this Manual
  13
- Contents of this Manual
  13
- Target Group
  14
- Associated Publications
  14
- Storage and Transport
  14
- Rating Plate and Type Code
  14
Chapter 2 - Fault Tracing Thyristors

17
- How to Detect, if a Thyristor Is Faulty
  17
  - A Fuse Is Blown
    17
  - Ripple Monitor
    17
- How to Find a Faulty Thyristor
  18
  - Converters Size C1 and C2/C2B (25
    18
  - Blown Fuses
    18
  - Converters Size A5, A6, A7, C3 and C4 (900
    19
  - Blown Fuses
    19
  - Ripple Monitor
    19
Chapter 3 - Handling the Semiconductors

21
- General Instruction How to Handle the Semiconductors
  21
Chapter 4 - Exchange of Thyristors for Sizes C1/C2/C2B

23
- Installation of Thyristor Modules in Converters Size C1/C2/C2B (25
  23
  - Required Tools
    23
  - Remove Faulty Thyristor Modules
    23
  - Install New Thyristor Modules
    24
  - Thyristor Module Location
    25
  - Module Terminals
    30
Chapter 5 - Exchange of Thyristors for Size A5

33
- Installation of "Disc Type" Thyristor in Converters Size A5 (900
  33
  - Required Tools
    33
  - Find Faulty Thyristor
    34
  - Remove Faulty Thyristor
    35
  - Install New Thyristor
    36
Chapter 6 - Exchange of Thyristors for Size A6

41
- Installation of "Disc Type" Thyristor in Converters Size A6 (1900
  41
  - Required Tools
    41
  - BCT Thyristors
    42
  - Find Faulty Thyristor
    43
  - Remove Faulty Thyristor
    44
  - Install New Thyristor
    47
Chapter 7 - Exchange of Thyristors for Size A7

55
- Installation of "Disc Type" Thyristor in Converters Size A7 (2050
  55
  - Required Tools
    55
  - Find Faulty Thyristor
    56
Chapter 8 - Exchange of Thyristors for Size C3

65
- Required Tools
  65
- Installation of "Disc Type" Thyristor in Converters Size C3 (900...2000 A)
  65
  - Find Faulty Thyristor
    66
  - Remove Faulty Thyristor
    66
  - Install New Thyristor
    67
  - Fasten the Clamp
    67
  - Front View
    69
Chapter 9 - Exchange of Thyristors for Size C4

71
- Required Tools
  71
- Find Faulty Thyristor
  72
- Install New Thyristor
  73
Chapter 10 - Service

77
- Compatibility of SDCS-PIN-2 Boards
  77
- Compatibility of Thyristor Modules for Dcsxxx-0200 and Dcsxxx-0250
  80
  - Types Concerned
    80
  - Actual Status
    80
  - Hardware
    80
  - Subject
    80
  - Time Schedule
    80
  - Compatibility
    80
- DC-Motor Neutral Zone Adjustment
  81
  - Types Concerned
    81
  - Summary
    81
  - General
    81
- How to Remove the Converter Fan in a Frame A6
  82
- How to Remove the Converter Fan in a Frame A7
  83
- SDCS-CON-X Firmware Download Instructions for Windows 2000 and NT 4.0
  84
  - Hardware Configuration
    84
    
    Firmware Download Kit
    84
    
    Bus Cable
    84
    
    Installation
    85
  - Software Configuration
    85
    
    PC Operating Systems
    85
    
    Drive Software Versions
    85
    
    Programs / Files
    85
  - Firmware Download with Windows 2000
    86
    
    Recommendation
    86
    
    Preparation
    88
    
    Hyperterminal Private Edition
    91
    
    Flash Erase
    91
    
    Flash Program
    92
  - Firmware Download with Windows NT 4.0
    94
    
    Recommendation
    94
    
    Preparation
    94
    
    Hyperterminal
    95
    
    Flash Erase
    96
    
    Flash Program
    96
- DCS600 Multidrive - How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows 2000
  98
  - Types Concerned
    98
  - Summary
    98
  - Download DCS600 Multidrive Firmware
    98
- DCS600 Multidrive - How to Download Firmware on a SDCS-AMC-DC 2 Board under Windows NT 4.0
  99
  - Types Concerned
    99
  - Summary
    99
  - Installation of Ntnisa Drivers
    99
  - Configure PC
    100
  - Types Concerned
    101
  - Summary
    101
- DCS600 Multidrive - How to Download Parameter Files on a SDCS-AMC-DC X Board
  101
Chapter 11 - Preventive Maintainance

103
- Recommended Regular Maintenance
  103
  - Air Filters
    103
  - Cooling Air Pressure Switch in Converter Modules Type A6/A7/C4
    103
  - Fan
    103
  - Heatsink
    103
  - Relays and Electrical Connections
    104
  - Internal High Current Connections in Converters Type A7/C4
    104

ABB DCS 500B Operating Instructions Manual (76 pages)

DCS 500 Thyristor Power Converters for DC Drive Systems 25 to 5150 A

Brand: ABB | Category: Power Supply | Size: 1.34 MB

Operating Instructions
3
Safety Instructions

5
- Table of Contents
  8
Chapter 1 - Introduction

11
- How to Use this Manual
  11
- Contents of this Manual
  11
- Target Group
  11
- Associated Publications
  11
- Incoming Inspection
  12
- Storage and Transport
  12
- Rating Plate
  12
Chapter 2 - Start-Up Instructions

13
Chapter 3 - Handling of Control Panel CDP 31X

37
- Overview
  37
  - Panel Link
    37
  - Mounting the Panel
    37
- Start Mode
  38
- Panel Functions
  39
  - Actual Signal Display Mode
    39
  - Parameter Mode
    40
  - Function Mode
    40
  - Drive Mode
    41
- Pin/Parameter Selecting and Changing of Value
  41
- Saving of the Parameters to Backup Memory
  43
- Fault Resetting (Reset)
  44
- Emergency Stop Resetting (Reset)
  44
- Fault History Display
  45
- Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)
  46
- Setting of the Display Contrast
  48
- Full Name of Output Pins
  48
- Selecting Output Pins
  49
- Drive Mode
  50
- Running the Drive
  51
  - Operational Command Keys
    51
- Running the DC- Drive from the Cdp31X
  51
- Speed Reference Setting for the Drive
  52
Chapter 4 - Signals and Troubleshooting

53
- Display of Status, Alarm and Fault Signals
  53
  - Categories of Signals and Possibilities of Display
    53
- General Messages
  54
- Starting Errors (E)
  54
- Fault Signals (F)
  55
- Alarm Signals (A)
  64
- Status Signals
  69
- Connection Diagram 2
  74

ABB DCS 500B Service Manual (73 pages)

DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A

Brand: ABB | Category: Media Converter | Size: 1.57 MB

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More ABB Manuals

ABB DCS 500B Manuals

ABB DCS 500B Description (228 pages)

Table of Contents

Table of Contents

Dcs 500 Thyristor Power Converters Parameter and Signal List

ABB DCS 500B Service Manual (126 pages)

Table of Contents

Chapter 1 - Introduction

Chapter 2 - Fault Tracing Thyristors

Chapter 3 - Handling the Semiconductors

Chapter 4 - Exchange of Thyristors for Sizes C1/C2/C2B

Chapter 5 - Exchange of Thyristors for Size A5

Chapter 6 - Exchange of Thyristors for Size A6

Chapter 7 - Exchange of Thyristors for Size A7

Chapter 8 - Exchange of Thyristors for Size C3

Chapter 9 - Exchange of Thyristors for Size C4

Chapter 10 - Service

Chapter 11 - Preventive Maintainance

ABB DCS 500B Operating Instructions Manual (76 pages)

Table of Contents

Safety Instructions

Chapter 1 - Introduction

Chapter 2 - Start-Up Instructions

Chapter 3 - Handling of Control Panel CDP 31X

Chapter 4 - Signals and Troubleshooting

ABB DCS 500B Service Manual (73 pages)

Table of Contents

Chapter 1 - Introduction

Chapter 2 - Fault Tracing Thyristors

Chapter 3 - Handling the Semiconductors

Chapter 4 - Exchange of Thyristors for Sizes C1/C2/C2B

Chapter 5 - Exchange of Thyristors for Size A5

Chapter 6 - Exchange of Thyristors for Size C3

Chapter 8 - Compatibility of SDCS-PIN-2 Boards

Chapter 9 - Preventive Maintainance

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