ABB HVC-R 100/150 V2 Manuals

Manuals and User Guides for ABB HVC-R 100/150 V2. We have 1 ABB HVC-R 100/150 V2 manual available for free PDF download: Installation Manual

ABB HVC-R 100/150 V2 Installation Manual (133 pages)

E-Bus Charger

Brand: ABB | Category: Battery Charger | Size: 8.53 MB

Table of Contents
3
Introduction
7
Preface
7
Intended Document Users
7
Signs
7
Safety Regulations
8
Owner Responsibilities
8
Tilting and Handling
9
Electric Hazards
10
Installation Safety
10
Environment and Disposal of Waste
11
Cyber Security Disclaimer
11
Contact Information
12
Description of the Product
13
Overview of the System
13
Standard HVC-R 100 V2 E-Bus Charger with One Dual Depot Charge Box
14
Standard HVC-R 100 V2 E-Bus Charger with Two or Three Dual Depot Charge Boxes
14
Standard HVC-R 150 V2 E-Bus Charger with One Dual Depot Charge Box
14
HVC Power Cabinet
15
Dual Depot Charge Box
16
Accessories
18
Foundation of Power Cabinet
18
Pedestal of the Dual Depot Charge Box
19
Foundation of the Pedestal
20
Wall-Mounting Brackets for Dual Depot Charge Box Safe Wall Fixing
21
Communication Ethernet Cable
21
Preparation
22
Project Planning
22
About Preparation
23
Required Permits
24
Power Connection
24
Construction Permit
24
Internet Access
25
Adapting the Grid
26
Location
27
Geometry of Infrastructure
28
Space Required for the Power Cabinet
28
Placement of Multiple Power Cabinets
29
Space Required for the Dual Depot Charge Box
30
Parking Space Arrangement
31
Cable Reach
31
Various Alignment Possibilities
32
Electrical Installation
33
Civil Installation
35
Lightning Protection
37
Construction
38
About Construction
38
Providing Foundation for the Power Cabinet
39
Available Options
39
Concrete Foundation
40
Metal Frame Foundation
42
Mounting Power Cabinet Directly on a Floor
43
Mounting of the Dual Depot Charge Box
44
Available Options
44
Concrete Foundation for the Pedestal
44
Wall Mounting
46
Cable Routing
47
Charge System Configuration
47
AC Power Cable
49
Cables Connecting the Power Cabinet and the Dual Depot Charge Box
49
Cables Connecting the Dual Depot Charge Boxes
49
Grounding of the Dual Depot Charge Box
50
Optional External Interface Cables
51
Cable Specification List
52
Internet Connection
53
Placement and Connection
54
About Placement and Connection
54
Routing the Cables
55
Unpacking Power Cabinet
56
Before Unpacking
56
Remove Packaging
57
Moving the Power Cabinet
58
Moving the Power Cabinet with a Hoist
59
Moving the Power Cabinet with a Forklift Truck
60
Installing the Power Cabinet Onto a Foundation
61
Connecting Power Cabinet to a Foundation
61
Opening the Door of the Power Cabinet
63
Loosening the Sliding Plate of the Guidance Plates
64
Routing Cables through the Guidance Plates
64
Tightening Sliding Plates of the Guidance Plates
65
Installing Border Covers of the Power Cabinet
66
Installing Border Covers of the Metal Frame Foundation
67
Installing Front Cover Plate on the Foundation
68
Connecting AC Power Cables and PE Wires to the Power Cabinet
69
Removing the Protection Covers
69
Connecting the PE Wire of the AC Power Cables
70
Connecting the AC Power Cables
71
Installing the Protection Covers
72
Installing Lightning Protection (Optional)
73
Attaching PE Wire Connecting the Dual Depot Charge Box
74
Connecting the Power Cabinet's DC Power Cables
75
Removing the Protection Cover
75
Connecting the DC Power Cables
76
Installing the Protection Cover
77
Connecting Interlock Cable to the Power Cabinet
78
Connecting the Communication Cable to the Power Cabinet
80
Routing the Cable to the Terminal Blocks
80
Connecting the Ethernet Cable to the Power Cabinet
81
Closing the Door of the Power Cabinet
82
Unpacking the Dual Depot Charge Box
83
Before Unpacking
83
Removing Packaging
83
Installing the Dual Depot Charge Box Onto a Pedestal
84
Connecting the Pedestal to the Foundation
84
Mounting the Dual Depot Charge Box Onto the Pedestal
87
Mounting the Dual Depot Charge Box Onto a Wall
88
Using the Wall-Mounting Brackets
89
Cable Connections of the Dual Depot Charge Box
91
Gland Layout of the Dual Depot Charge Box
91
Opening the Door of the Dual Depot Charge Box
92
Removing the Protection Cover
92
Connect the External PE Wire
94
Install Lighting Protection (Optional)
95
Connecting the PE or Lighting Protection Wire Onto the Pedestal
96
Connecting the DC Power In- and Output Cables
98
Connecting the AC Auxiliary Power Cable
101
Connecting the Interlock Cable from the Power Cabinet or the Dual Depot Charge Box
102
Connecting the Interlock Cable to the Next Dual Depot Charge Box
103
Connecting the Communication Ethernet Cable (Input)
104
Connecting the Communication Ethernet Cable (Output)
105
Connecting External EMO, Beacon and Stop Button Cables (Optional)
106
Installing the Protection Cover
109
Closing the Door of the Dual Depot Charge Box
110
Reattaching Rear Cover Plate of the Pedestal
111
Reattaching Front Cover Plate of the Pedestal
113
Commissioning
115
Commissioning Preparation
115
Customer Acceptance Form (CAF)
116
Service and Maintenance
117
About Service and Maintenance
117
Cleaning of the Cabinet
117
Technical Specification
119
Electrical Specification Od a Complete 107 Kw System
119
Electrical Specification of a Complete 160 Kw System
120
Mechanical Data
120
Environment
121
Certifications
121
Appendices
122
A Dimensions of the Power Cabinet
123
B Dimensions of the Dual Depot Charge Box
125
C Dimensions of the Power Cabinet's Concrete Foundation
126
D Dimensions of the Power Cabinet's Metal Foundation
128
E Power Cabinet - Outline with the Foundation
129
F Signal Connection Diagram
130
G Ground Overview of the System
131
HWEEE Disposal - 2012-19/EU
132

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ABB HVC-R 100/150 V2 Manuals

ABB HVC-R 100/150 V2 Installation Manual (133 pages)

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