ABB IRB 2600 Series Manuals

Manuals and User Guides for ABB IRB 2600 Series. We have 2 ABB IRB 2600 Series manuals available for free PDF download: Product Manual

ABB IRB 2600 Series Product Manual

ABB IRB 2600 Series Product Manual (455 pages)

Brand: ABB | Category: Robotics | Size: 30.87 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Manual, Spare Parts - IRB
14
Product Documentation
16
How to Read the Product Manual
18
General Safety Information
19
- Limitation of Liability
  19
- Protective Stop and Emergency Stop
  21
Safety Actions
22
2 Installation and Commissioning

49
3 Maintenance

113
- Introduction
  113
- Maintenance Schedule and Expected Component Life
  114
  - Specification of Maintenance Intervals
    114
  - Maintenance Schedule
    115
  - Expected Component Life
    118
- Inspection Activities
  119
  - Inspecting Oil Level, Axis-1 Gearbox
    119
  - Gearbox on
    122
  - Gearbox on
    123
  - Inspecting the Oil Level, Axis 2 Gearbox
    124
  - Inspecting the Oil Level, Axis 3 Gearbox
    127
  - Inspecting the Oil Level, Axis 4 Gearbox
    129
  - Inspecting Oil Level, Gearbox Axes 5 - 6
    131
  - Inspecting the Cable Harness
    133
  - Inspecting Information Labels
    135
  - Inspecting the Mechanical Stop Pin, Axis 1
    137
  - Inspecting Additional Mechanical Stops
    140
  - Inspecting Dampers
    142
  - Inspecting the Pressure Relief Valve
    144
  - Inspecting Signal Lamp (Option)
    146
- Replacement / Changing Activities
  148
- Cleaning
  184
  - Cleaning the IRB 2600/IRB 2600 ID
    184
4 Repair

187
- Introduction
  187
  - Performing a Leak-Down Test
    188
- General Procedures
  188
- Complete Robot
  195
  - Removing the Complete Cable Harness
    195
    
    Removing Cable Harness in Frame
    203
    
    Removing Cable Harness in Lower Arm and Armhouse
    204
  - Refitting the Complete Cable Harness
    207
    
    Refitting the Cable Harness in the Base
    213
    
    Refitting the Cable Harness in the Lower Arm and Armhouse
    219
  - Replacing the Cable Harness in the Upper Arm - IRB 2600ID
    222
  - Replacing SMB Unit
    234
  - Refitting the SMB Unit
    238
  - Replacing the Brake Release Board
    240
  - Replacing the Complete Upper Arm
    245
    
    Attaching the Lifting Accessories to the Upper Arm
    250
    
    Attaching the Roundslings to the Upper Arm
    251
    
    Refitting the Complete Upper Arm
    252
  - Replacing Complete Tubular Shaft Unit
    255
  - Replacing Wrist Unit
    262
  - Measuring the Play, Axis 5
    268
  - Measuring the Play, Axis 6
    270
  - Measuring the Play, Axis 5 (ID Upper Arm)
    272
  - Measuring the Play, Axis 6 (ID Upper Arm)
    275
  - Product Manual - IRB
    276
  - Replacing the Lower Arm
    278
    
    Refitting the Lower Arm
    283
    
    Frame and Base Repair
    286
  - Replacing Stop Pin Axis 1
    286
  - Replacing the Base
    289
  - Refitting the Base
    296
  - Removing Motors
    301
    
    Position of Robot
    308
    
    Draining Gearbox
    308
  - Refitting Motors
    313
  - Filling Oil in Gearbox
    320
  - Replacing Motor Axis 5 - IRB 2600ID
    329
  - Refitting Motor Axis 5
    335
  - Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
    341
  - Refitting Axis-6 Motor and Wrist Unit
    347
  - Adjusting the Play
    352
  - Replacing Gearbox Axis 1
    357
- Gearboxes
  357
  - Removing Gearbox Axis 1
    361
  - Refitting Gearbox Axis 1
    364
  - Refitting the Arm System to the Base
    368
  - Replacing Gearbox Axis 2
    370
  - Refitting Gearbox Axis 2
    378
  - Replacing Gearbox Axis 3
    383
  - Introduction and Calibration Terminology
    391
  - Calibration Methods
    392
  - When to Calibrate
    394
- Synchronization Marks and Axis Movement Directions
  395
  - Synchronization Marks and Synchronization Position for Axes
    395
  - Calibration Movement Directions for All Axes
    398
- Updating Revolution Counters
  399
- Calibrating with Axis Calibration Method
  403
- Calibrating with Calibration Pendulum Method
  420
- Verifying the Calibration
  421
- Checking the Synchronization Position
  422
6 Decommissioning

423
- Introduction
  423
- Environmental Information
  424
- Scrapping of Robot
  426
7 Robot Description

427
- Robot Types
  427
- Non-Compatible Versions of Axis-1 and Axis-2 Gearboxes
  428
  - Identifying the Gearbox Version Visually
    430
  - Identifying the Gearbox Version by Article Number
    431
8 Reference Information

433
- Introduction
  433
- Applicable Standards
  434
- Unit Conversion
  436
- Screw Joints
  437
- Weight Specifications
  440
- Standard Tools
  441
- Special Tools
  442
- Lifting Accessories and Lifting Instructions
  444
9 Spare Part Lists

445
- Spare Part Lists and Illustrations
  445
  - Circuit Diagram
    447
  - Index
    449

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ABB IRB 2600 Series Product Manual

ABB IRB 2600 Series Product Manual (396 pages)

Brand: ABB | Category: Robotics | Size: 27.14 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
15
How to Read the Product Manual
17
1 Safety

19
2 Installation and Commissioning

57
3 Maintenance

115
- Introduction
  115
- Maintenance Schedule and Expected Component Life
  116
  - Specification of Maintenance Intervals
    116
  - Maintenance Schedule
    117
  - Expected Component Life
    120
- Inspection Activities
  121
- Replacement / Changing Activities
  151
- Cleaning
  185
  - Cleaning the IRB 2600
    185
4 Repair

189
- Introduction
  189
- General Procedures
  190
- Complete Robot
  195
  - Removing the Complete Cable Harness
    195
  - Refitting the Complete Cable Harness
    206
  - Replacing the Cable Harness in the Upper Arm - IRB 2600ID
    221
  - Replacing SMB Unit
    232
  - Replacing the Brake Release Unit
    237
  - Replacing the Base
    241
  - Product Manual - IRB
    242
  - Upper Arm
    249
    
    Replacing the Complete Upper Arm
    249
    
    Replacing Complete Tubular Shaft Unit
    258
    
    Replacing Wrist Unit
    264
    
    Measuring the Play, Axis 5
    268
    
    Measuring the Play, Axis 6
    270
    
    Measuring the Play, Axis
    272
    
    Measuring the Play, Axis 5 (ID Upper Arm)
    272
    
    Measuring the Play, Axis 6 (ID Upper Arm)
    275
  - Lower Arm
    278
    
    Replacing the Lower Arm
    278
  - Frame and Base
    283
    
    Replacing Stop Pin Axis
    283
  - Motors
    286
    
    Removing Motors
    286
    
    Refitting Motors
    298
    
    Replacing Motor Axis 5 - IRB 2600ID
    314
    
    Replacing Motor Axis 6 and Wrist Unit - IRB 2600ID
    325
    
    Adjusting the Play
    334
  - Gearboxes
    339
    
    Replacing Gearbox Axis 1
    339
    
    Replacing Gearbox Axis 2
    345
    
    Replacing Gearbox Axis 3
    354
5 Calibration Information

361
- Introduction
  361
- Calibration Methods
  362
- Calibration Scale and Correct Axis Position
  364
- Calibration Movement Directions for All Axes
  367
- Updating Revolution Counters
  368
- Checking the Zero Position
  370
6 Decommissioning

371
- Introduction
  371
- Environmental Information
  372
- Scrapping of Robot
  373
7 Reference Information

375
- Introduction
  375
- Applicable Safety Standards
  376
- Unit Conversion
  378
- Screw Joints
  379
- Weight Specifications
  382
- Standard Tools
  383
- Special Tools
  384
- Lifting Accessories and Lifting Instructions
  386
8 Spare Part Lists

387
- Spare Part Lists and Illustrations
  387
9 Circuit Diagram

389
- Circuit Diagrams
  389
- Index
  391

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