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IRB 260
ABB IRB 260 Manuals
Manuals and User Guides for ABB IRB 260. We have
3
ABB IRB 260 manuals available for free PDF download: Product Manual, Operating Manual
ABB IRB 260 Product Manual (268 pages)
Brand:
ABB
| Category:
Robotics
| Size: 8.26 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety
15
Introduction to Safety Information
15
General Safety Information
16
Introduction to General Safety Information
16
Safety in the Manipulator System
17
Safety Risks
18
Safety Risks During Installation and Service Work on Manipulators
18
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Work Pieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
27
Safety Fence Dimensions
27
Fire Extinguishing
28
Emergency Release of the Manipulator's Arm
29
Brake Testing
30
Risk of Disabling Function "Reduced Speed 250 MM/S
31
Safe Use of the Flexpendant
32
Work Inside the Manipulator's Working Range
33
Safety Stops
34
What Is an Emergency Stop
34
Safety Related Instructions
36
Safety Signals in the Manual
36
Safety Symbols on Manipulator Labels
38
DANGER - Moving Manipulators Are Potentially Lethal
43
DANGER - First Test Run May Cause Injury or Damage
44
DANGER - Make Sure that the Main Power Has Been Switched off
45
WARNING - the Unit Is Sensitive to ESD
47
WARNING - Safety Risks During Handling of Batteries
49
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
50
2 Installation and Commissioning
53
Introduction
53
Unpacking
54
Pre-Installation Procedure
54
Working Range
57
Risk of Tipping/Stability
59
On-Site Installation
60
Lifting of Robot
60
Manually Releasing the Brakes
64
Orienting and Securing the Robot
66
Fitting Equipment on the Robot and Robot Dimensions
69
Loads
73
Load Diagram
74
Installation of Signal Lamp (Option)
75
Restricting the Working Range
77
Introduction
77
Mechanically Restricting the Working Range of Axis 1
78
Installation of Position Switch, Axis 1
84
Mechanically Restricting the Working Range of Axis 2
87
Mechanically Restricting the Working Range of Axis 3
90
Electrical Connections
92
Connectors on Robot
92
Robot Cabling and Connection Points
93
3 Maintenance
95
Introduction
95
Maintenance Schedule
96
Specification of Maintenance Intervals
96
Maintenance Schedule
97
Inspection Activities
98
Inspection of Information Labels
98
Changing Activities
100
Type of Lubrication in Gearboxes
100
Oil Change, Gearbox Axis 6 (Wrist Unit)
102
Replacement of SMB Battery
104
Cleaning Activities
108
Cleaning, Robot
108
4 Repair
111
Introduction
111
General Procedures
112
Performing a Leak-Down Test
112
Mounting Instructions for Bearings
113
Mounting Instructions for Seals
115
Complete Robot
117
Replacement of Cable Unit, Axes
117
Replacement of Cable Unit, Axis
123
Upper Arm
128
Replacement of Shaft and Bearings, Tilthouse
128
Replacement of Turning Disk
140
Replacement of Complete Upper Arm
143
Replacement of Linkage - Upper Rod
150
Replacing the Linkage - Lower Rod
153
Replacement of Linkage - Link
157
Lower Arm
162
Replacement of Complete Lower Arm
162
Replacement of Parallel Bar
166
Frame and Base
170
Replacement of SMB Unit
170
Replacement of Brake Release Unit
176
Replacement of Parallel Arm
178
Motors
182
Replacement of Motor, Axis 1
182
Replacement of Motor, Axis 2
187
Replacement of Motor, Axis 3
192
Replacement of Motor, Axis 6
197
Gearboxes
200
Replacement of Gearbox, Axis 1-3
200
Replacement of Gearbox, Axis 6
203
5 Calibration Information
207
Introduction
207
Calibration Methods
208
Calibration Scale and Correct Axis Position
209
Calibration Movement Directions for All Axes
210
Updating Revolution Counters
211
Checking the Calibration Position
213
6 Decommissioning
215
Environmental Information
215
7 Reference Information
217
Introduction
217
Applicable Safety Standards
218
Unit Conversion
220
Screw Joints
221
Weight Specifications
224
Standard Tools
225
Special Tools
226
Lifting Accessories and Lifting Instructions
236
8 Spare Part Lists and Exploded Views
237
Introduction
237
Spare Parts - Overview
238
Spare Parts - Cover
239
Spare Parts - Robot IRB 260
241
Spare Parts - Axes 1-3
244
Spare Parts - Upper Arm
253
Spare Parts - Tilthouse
255
Spare Parts - Linkage
257
Spare Parts - Material Set Cabling Axis 6
258
9 Circuit Diagram
261
About Circuit Diagrams
261
Index
263
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ABB IRB 260 Product Manual (243 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 9.39 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Actions
23
Safety Fence Dimensions
23
Fire Extinguishing
24
Emergency Release of the Robot's Arm
25
Brake Testing
26
Risk of Disabling Function "Reduced Speed 250 MM/S
27
Safe Use of the Teach Pendant Unit
28
Work Inside the Manipulator's Working Range
29
Translate the Information on Safety and Information Labels
30
Safety Related Instructions
31
Safety Signals, General
31
DANGER - Moving Manipulators Are Potentially Lethal
33
DANGER - First Test Run May Cause Injury or Damage
34
WARNING - the Unit Is Sensitive to ESD
35
WARNING - Safety Risks During Work with Gearbox Oil
36
2 Installation and Commissioning
39
Introduction
39
Unpacking
40
Pre-Installation Procedure
40
Working Range
42
On-Site Installation
44
Lifting of Robot
44
Manually Releasing the Brakes
47
Orienting and Securing the Robot
49
Fitting Equipment on the Robot and Robot Dimensions
51
Loads
55
Load Diagram
56
Installation of Signal Lamp (Option)
57
Restricting the Working Range
59
Introduction
59
Mechanically Restricting the Working Range of Axis 1
60
Mechanically Restricting the Working Range of Axis
60
Installation of Position Switch, Axis 1
65
Mechanically Restricting the Working Range of Axis 3
71
Electrical Connections
73
Connectors on Robot
73
Robot Cabling and Connection Points
74
3 Maintenance
77
Introduction
77
Maintenace Schedule
78
Specification of Maintenance Intervals
78
Maintenance Schedule
79
Inspection Activities
80
Inspection of Information Labels
80
Changing Activites
82
Oil in Gearboxes
82
Oil Change, Gearbox Axis 6 (Wrist Unit)
83
Replacement of SMB Battery
85
4 Repair
87
Introduction
87
General Procedures
88
Performing a Leak-Down Test
88
Mounting Instructions for Bearings
89
Mounting Instructions for Seals
90
Complete Robot
92
Replacement of Cable Unit, Axes 1-3
92
Replacement of Cable Unit, Axis 6
98
Upper Arm
104
Replacement of Shaft and Bearings, Tilthouse
104
Replacement of Turning Disk
115
Replacement of Complete Upper Arm
118
Replacement of Linkage - Upper Rod
125
Replacement of Linkage - Lower Rod
128
Replacement of Linkage - Link
131
Lower Arm
136
Replacement of Complete Lower Arm
136
Replacement of Parallel Bar
140
Frame and Base
144
Replacement of SMB Unit
144
Replacement of Brake Release Unit
147
Replacement of Parallel Arm
149
Motors
153
Replacement of Motor, Axis 1
153
Replacement of Motor, Axis 2
158
Replacement of Motor, Axis 3
163
Replacement of Motor, Axis 6
168
Gearboxes
171
Replacement of Gearbox, Axis 1-3
171
Replacement of Gearbox, Axis 6
174
5 Calibration Information
177
Introduction
177
Calibration Methods
178
Calibration Scales and Correct Axis Position
180
Calibration Movement Directions for All Axes
181
Updating Revolution Counters
182
Checking the Calibration Position
184
6 Reference Information
185
Introduction
185
Applicable Safety Standards
186
Unit Conversion
187
Screw Joints
188
Weight Specifications
191
Standard Toolkit
192
Special Tools
193
Lifting Equipment and Lifting Instructions
201
7 Spare Part Lists and Exploded Views
203
Introduction
203
Spare Parts - Overview
204
Spare Parts - Cover
205
Spare Parts - Robot IRB 260
207
Spare Parts - Axes 1-3
210
Spare Parts - Upper Arm
218
Spare Parts - Tilthouse
220
Spare Parts - Linkage
222
Spare Parts - Material Set Cabling Axis 6
223
8 Circuit Diagram
225
Introduction
225
Index
227
ABB IRB 260 Operating Manual (20 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3.45 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Releasing a Person Trapped by the Robot Axes
10
Fire Extinguishing
16
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