ABB IRB 390 Manuals

Manuals and User Guides for ABB IRB 390. We have 2 ABB IRB 390 manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 390 Product Manual (346 pages)

Brand: ABB | Category: Robotics | Size: 40.52 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Installation and Commissioning
26
Operation
29
Unexpected Movement of Robot Arm
29
Maintenance and Repair
30
Brake Testing
33
Troubleshooting
34
Decommissioning
35
Technical Data
37
Working Range
40
The Unit Is Sensitive to ESD
42
Robot Specific Labels (Rating Label, Calibration Label and UL Label)
43
Installation and Commissioning
45
Introduction to Installation and Commissioning
45
Unpacking
46
Pre-Installation Procedure
46
On-Site Installation
47
Transport
47
Brief Installation Procedure
48
Minimum Required Free Space above the Robot
49
Securing the Robot Frame
50
Orienting, Assembling and Securing the Manipulator
52
First Test Run May Cause Injury or Damage
67
Manually Releasing the Brakes
68
Loads Fitted to the Robot, Stopping Time and Braking Distances
71
Signal Lamp (Option)
72
Fitting Equipment on the Robot (Robot Dimensions)
73
Electrical Connections
80
Robot Cabling and Connection Points
80
Maintenance
83
Introduction
83
Maintenance Schedule and Expected Component Life
84
Specification of Maintenance Intervals
84
Maintenance Schedule
85
Expected Component Life
87
Inspection Activities
88
Inspecting the Telescopic Shafts
88
Inspecting the Information Labels
90
Inspecting the Lower Arms
92
Replacement/Changing Activities
94
Type of Lubrication in Gearboxes
94
Changing Oil, Axis-1, Axis-2 and Axis-3 Gearbox
96
Changing Oil, Axis-4 and Axis-5 Gear Unit
101
Changing Oil, Axis-4 and Axis-5 Gear Unit Pre-Stage
107
Changing the SMB Battery
110
Lubrication Activities
114
Lubricating the Telescopic Shafts
114
Cleaning Activities
116
Cleaning the IRB 390
116
Repair
119
Introduction
119
Definition of Spare Part Levels
120
General Procedures
121
Performing a Leak-Down Test
121
Mounting Instructions for Sealings
122
Screw Joints
125
Base
126
Replacing the Base Unit
126
Replacing the Cassette Sealing
147
Replacing the SMB Unit
161
Replacing the Cable Harness
168
Replacing the Brake Release Unit
189
Upper and Lower Arms
197
Replacing the Lower Arm
197
Replacing the Upper Arm
204
Replacing the Telescopic Shafts and Universal Joints
212
Replacing the Delta Unit
222
Replacing the Tilt Arm
231
Motors and Gears
236
Replacing the Axis-1, Axis 2 and Axis-3 Motor
236
Replacing the Axis-4 Motor
247
Replacing the Axis-5 Motor
256
Replacing the Axis-4 Gear Unit Pre-Stage
265
Replacing the Axis-5 Gear Unit Pre-Stage
281
Calibration
297
Introduction to Calibration
297
Introduction and Calibration Terminology
297
Calibration Methods
298
When to Calibrate
299
Synchronization Marks and Axis Movement Directions
300
Synchronization Marks and Synchronization Position for Axes
300
Calibration Movement Directions for All Axes
301
Updating Revolution Counters
302
Calibrating with Axis Calibration Method
305
Description of Axis Calibration
305
Calibration Tools for Axis Calibration
308
Installation Locations for the Calibration Tools
310
Axis Calibration - Running the Calibration Procedure
312
Reference Calibration
317
Verifying the Calibration
319
Checking the Synchronization Position
320
Troubleshooting
321
Introduction to Troubleshooting
321
Oil and Grease Stains on Motors and Gearboxes
323

ABB IRB 390 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2.11 MB

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB IRB 390 Manuals

ABB IRB 390 Product Manual (346 pages)

Table of Contents

ABB IRB 390 Operating Manual (18 pages)

Table of Contents

Related Products

ABB Categories