ABB IRB 360/1 - 800 Manuals

Manuals and User Guides for ABB IRB 360/1 - 800. We have 1 ABB IRB 360/1 - 800 manual available for free PDF download: Product Manual

ABB IRB 360/1 - 800 Product Manual

ABB IRB 360/1 - 800 Product Manual (248 pages)

Parallel robot

Brand: ABB | Category: Robotics | Size: 9.37 MB

Table of Contents

Table of Contents
5
Overview
9
Product Documentation, M2004
11
How to Read the Product Manual
13
1 Safety

15
2 Installation and Commissioning

31
- Introduction
  31
- Structure Manipulator
  32
- Unpacking
  33
  - Weight Specifications
    33
  - Transport
    34
  - Pre-Installation Procedure
    35
  - Assemble the Robot IRB360
    38
  - Assemble the Robot IRB360
    39
  - Working Range and Type of Motion
    40
- On-Site Installation
  42
  - Lifting Robot with Fork Lift
    42
  - Note
    42
  - Lifting Robot with Roundslings
    43
  - Amount of Required Space
    45
  - Orienting and Securing the Robot Cage
    46
  - Orienting and Securing the Robot Cage on Page
    47
  - Pre-Installation Procedure
    47
  - Orienting and Securing the Robot
    48
  - Orienting and Securing the Robot on Page
    48
  - Manually Releasing the Brakes
    52
  - Fitting Equipment on Robot
    55
  - Loads
    60
- Installation of Options
  61
- Electrical Connections
  69
3 Maintenance

75
- Overview
  75
  - Introduction
    75
  - Regular Maintenance
    76
- Maintenance Schedule and Component Life
  77
  - Maintenance Schedule IRB 360
    77
- Inspection Activities
  78
  - Telescopic Shaft, Axis 4, Standard
    78
  - Telescopic Shaft, Wash Down, Axis 4
    80
  - Telescopic Shaft, Stainless, Axis 4
    82
  - Vacuum System (Optional)
    84
  - Bar System
    86
  - Joint Balls
    88
  - Upper Arms
    89
  - Hoses
    91
  - Spring Units
    93
  - Movable Plate with Swivel
    95
- Replacement/Changing Activities
  97
  - Changing the Battery in the Measuring System
    97
- Lubrication Activities
  100
  - Gearboxes, Axes 1- 4
    100
- Cleaning Activities
  107
  - Cleaning of Robot Standard and Wash down
    107
4 Repair

111
- Introduction
  111
- General Procedures
  112
  - Mounting Instructions for Bearings
    112
  - Mounting Instructions for Seals
    114
  - Screw Joints
    116
- Complete Robot
  118
  - Replacement of Base Cover Gasket
    118
  - Replacement of Serial Measurement Board Unit
    120
  - Replacement of Parallel Arms
    122
  - Replacement of Upper Arm
    126
  - Replacement of Bearing Rings
    129
  - Replacement of Movable Plate
    132
  - Replacement of Telescopic Shaft
    135
  - Replacement of Universal Joint
    138
  - Replacement of Joint Balls
    140
  - Replacement of Gearbox Unit 1- 3
    143
  - Replacement of Gearbox Unit 4
    146
  - Replacement of Motor Axis 1-3
    148
  - Replacement of Motor Axis 4
    152
  - Replacement of Labels
    155
  - Replacing of Calibration Marks
    158
- Vacuum System
  160
  - Replacement of Vacuum Hoses
    160
  - Draining of Water Separation Filter
    162
  - Replacement of Ejector Unit
    164
- Cable Harness
  167
  - Replacement of Cable Harness
    167
  - Replacement of Brake Release Button
    169
5 Calibration Information

173
- Introduction
  173
- Calibration Methods
  174
- Calibration Movement Directions for All Axes
  175
- Calibration Scales and Correct Axis Position
  176
- Calibration IRB 360 Axis 1-3
  177
- Calibration IRB 360 Axis 4
  181
- Fine Calibration Procedure on Flexpendant
  183
- Updating Revolution Counters
  184
- Serial Measurement Board Memory
  186
- Checking the Calibration Position
  189
6 Decommissioning

191
- Introduction
  191
- Environmental Information
  192
7 Reference Information

193
- Document References
  193
- Introduction
  194
- Applicable Safety Standards
  195
- Unit Conversion
  196
- Weight Specifications
  197
- Standard Toolkit
  198
- Special Tools
  199
- Lifting Equipment and Lifting Instructions
  200
- Oil and Grease Specification
  201
8 Spare Parts and Exploded Views

205
- Spare Parts in Robot Base
  205
  - Spare Parts, Gear Units Axis 1- 3
    205
  - Spare Parts, Gear Unit Axis 4
    207
  - Spare Parts, Transmission Cover
    209
  - Spare Parts - Cable Harness
    211
  - Spare Parts, SMB Unit
    215
  - Spare Parts in the Base
    216
  - Spare Parts, Brake Release Button
    218
- Spare Parts Arm System
  220
- Spare Parts, Customer Options
  227
  - Spare Parts, Ejector Unit
    227
  - Spare Parts - Customer Options Signal Lamp IRB 360
    228
9 Circuit Diagram

231
- COPYRIGHT Page
  232
- Title Page
  232
- Revision Note Legend
  235
- Connection Point Location
  237
- Serial Measuring Board
  238
- Motor Axis
  239
- Feed-Back Axis
  241
- OPTION: Ejector Unit
  243
- APPROVED Document no
  243
- Location: + Manipulator Sublocation
  243
- Rev. Ind
  243

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