ABB IRB 365 Manuals

ABB IRB 365 Manuals

Manuals and User Guides for ABB IRB 365. We have 1 ABB IRB 365 manual available for free PDF download: Product Manual

ABB IRB 365 Product Manual

ABB IRB 365 Product Manual (240 pages)

Brand: ABB | Category: Robotics | Size: 4.84 MB

Table of Contents

Table of Contents
5
Overview of this Manual
9
Product Documentation
11
How to Read the Product Manual
13
Safety
15
Safety Information
15
Limitation of Liability
15
Requirements on Personnel
16
Safety Signals and Symbols
17
Safety Signals in the Manual
17
Safety Symbols on Manipulator Labels
19
Robot Stopping Functions
25
Safety During Installation and Commissioning
26
Safety During Operation
29
Safety During Maintenance and Repair
30
Emergency Release of the Robot Axes
33
Brake Testing
34
Safety During Troubleshooting
35
Safety During Decommissioning
36
Technical Data
37
Working Range
40
The Unit Is Sensitive to ESD
42
Installation and Commissioning
43
Introduction to Installation and Commissioning
43
Unpacking
44
Pre-Installation Procedure
44
On-Site Installation
45
Brief Installation Procedure
45
Minimum Required Free Space above the Robot
46
Securing the Robot Frame
47
Orienting, Assembling and Securing the Manipulator
49
Test Run after Installation, Maintenance, or Repair
57
Loads Fitted to the Robot, Stopping Time and Braking Distances
58
Brake Release Unit
59
Manually Releasing the Brakes
62
Start of Robot in Cold Environments
64
Fitting Equipment on the Robot (Robot Dimensions)
65
Electrical Connections
68
Robot Cabling and Connection Points
68
Maintenance
71
Introduction
71
Maintenance Schedule and Expected Component Life
72
Specification of Maintenance Intervals
72
Maintenance Schedule
73
Expected Component Life
74
Inspection Activities
75
Inspecting the Upper Arms
75
Inspecting the Telescopic Shafts
79
Inspecting the Lower Arms
88
Replacement/Changing Activities
90
Changing the SMB Battery
90
Lubrication Activities
94
Cleaning Activities
95
Cleaning the IRB
95
Standard Cleaning
96
Repair
97
Introduction
97
Definition of Spare Part Levels
98
Base
99
Replacing the Manipulator Harness
99
Replacing the SMB Unit
111
Upper and Lower Arms
117
Replacing the Lower Arms
117
Replacing the Upper Arms
122
Replacing the Telescopic Shafts and Shaft Components
128
Replacing the Delta Unit
140
Replacing the Tilt Arm
146
Motors and Gears
151
Replacing the Axis-1, Axis 2 and Axis-3 Motor
151
Replacing the Axis-4 and Axis-5 Motor
161
Replacing the Axis-1, Axis 2 and Axis-3 Gear Unit
172
Replacing the Axis-4 and Axis-5 Gear Unit
184
Calibration Information
199
When to Calibrate
199
Introduction and Calibration Terminology
200
Calibration Method
201
Calibration Movement Directions for All Axes
203
Calibrating Axis 1-3
204
Calibrating Axis 4-5
206
Fine Calibration Procedure on Flexpendant
208
Updating Revolution Counters on Omnicore Robots
210
Troubleshooting
211
Introduction to Troubleshooting
211
Mechanical Noise or Dissonance
213
Manipulator Collapses on Power down
214
Robot Is Jammed
215
Decommissioning
217
Introduction to Decommissioning
217
Environmental Information
218
Scrapping of Robot
220
Reference Information
221
Introduction
221
Applicable Standards
222
Unit Conversion
223
Screw Joints
224
Weight Specifications
227
Standard Toolkit
228
Special Tools
229
Lifting Accessories and Lifting Instructions
231

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