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IRB 360
ABB IRB 360 Manuals
Manuals and User Guides for ABB IRB 360. We have
2
ABB IRB 360 manuals available for free PDF download: Product Manual, Operating Manual
ABB IRB 360 Product Manual (272 pages)
Brand:
ABB
| Category:
Robotics
| Size: 20.74 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
16
How to Read the Product Manual
18
1 Safety
19
Safety Information
19
Limitation of Liability
19
Requirements on Personnel
20
Safety Signals and Symbols
21
Safety Signals in the Manual
21
Safety Symbols on Manipulator Labels
23
Robot Stopping Functions
29
Installation and Commissioning
30
Operation
33
Unexpected Movement of Robot Arm
33
Maintenance and Repair
34
Emergency Release of the Robot Axes
37
Brake Testing
38
Troubleshooting
39
Decommissioning
40
2 Installation and Commissioning
41
Introduction to Installation and Commissioning
41
Structure Manipulator
42
Unpacking
43
Pre-Installation Procedure
43
Transport
47
Assembling the Robot IRB 360
49
Working Range and Type of Motion
50
The Unit Is Sensitive to ESD
52
On-Site Installation
53
Lifting the Robot with Fork Lift
53
Lifting the Robot with Roundslings
55
Amount of Required Space
57
Orienting and Securing the Robot Frame
58
Orienting and Securing the Robot
60
Manually Releasing the Brakes
64
Fitting Equipment on Robot
66
Loads
72
Installation of Options
74
Installation of Safety Lamp (Option 213-1)
74
Installation of (Optional) Customer Connections IRB 360
77
Installation of Vacuum System (Option 218-9)
81
Electrical Connections
86
Robot Cabling and Connection Points
86
Start of Robot in Cold Environments
88
3 Maintenance
89
Introduction
89
Maintenance Schedule
90
Specification of Maintenance Intervals
90
Regular Maintenance
91
Maintenance Schedule IRB
92
Inspection Activities
94
Telescopic Shaft, Axis 4, Standard
94
Telescopic Shaft, Wash Down, Axis 4
96
Telescopic Shaft, Stainless, Axis 4
98
Vacuum System (Optional)
101
Bar System
104
Joint Balls
108
Upper Arms
109
Hoses
111
Spring Units
113
Movable Plate
115
Inspecting Information Labels
117
Replacement/Changing Activities
119
Changing the Battery in the Measuring System
119
Changing the Telescopic Shaft Including Universal Joints
123
Lubrication Activities
125
Type of Lubrication in Gearboxes
125
Gearboxes, Axes 1- 4
127
Cleaning Activities
136
Introduction
136
Standard Cleaning
139
Wash down Cleaning
141
Wash down Stainless Cleaning
143
Clean Room Cleaning
145
Measuring Activities
146
Measuring Backlash Axis 4
146
4 Repair
149
Introduction
149
General Procedures
150
Mounting Instructions for Bearings
150
Mounting Instructions for Sealings
152
Screw Joints
155
Cut the Paint or Surface on the Robot before Replacing Parts
158
Complete Robot
160
Replacement of Base Cover Gasket
160
Replacement of Serial Measurement Board
163
Replacement of Parallel Arms
167
Replacement of Upper Arm
172
Replacement of Bearing Rings
175
Replacement of Movable Plate
178
Replacement of Telescopic Shaft
182
Replacement of Universal Joint
185
Replacement of Joint Balls
187
Replacement of Gearbox Unit 1- 3
190
Replacement of Gearbox Unit 4
194
Replacement of Motor Axis 1-3
197
Replacement of Motor Axis 4
202
Replacement of Labels
206
Replacing of Calibration Marks
209
Vacuum System
211
Replacement of Vacuum Hoses
211
Draining of Water Separation Filter
214
Replacement of Ejector Unit
216
Cable Harness
220
Replacement of Cable Harness
220
Replacement of Brake Release Button
223
5 Calibration Information
227
When to Calibrate
227
Calibration Method
228
Calibration Movement Directions for All Axes
230
Synchronization Marks and Synchronization Position for Axes
231
Calibrating Axis 1-3
232
Calibrating Axis 4
236
Fine Calibration Procedure on Flexpendant
238
Updating Revolution Counters
241
Checking the Synchronization Position
245
6 Decommissioning
249
Introduction
249
Environmental Information
250
Scrapping of Robot
252
7 Reference Information
253
Introduction
253
Applicable Standards
254
Unit Conversion
256
Weight Specifications
257
Standard Toolkit
258
Special Tools
259
Lifting Accessories and Lifting Instructions
260
Grease Specification
261
8 Spare Part Lists
267
Spare Part Lists and Illustrations
267
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ABB IRB 360 Operating Manual (18 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2.11 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Manually Releasing the Brakes
10
Fire Extinguishing
14
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