ABB IRB 640 Manuals

ABB IRB 640 Manuals

Manuals and User Guides for ABB IRB 640. We have 2 ABB IRB 640 manuals available for free PDF download: Product Manual, Operating Manual

ABB IRB 640 Product Manual

ABB IRB 640 Product Manual (152 pages)

4-axis industrial robot

Brand: ABB | Category: Robotics | Size: 4.83 MB

Table of Contents

Installation and Commissioning

3
- Table of Contents
  3
- 1 Transporting and Unpacking
  
  5
  - Stability / Risk of Tipping
    6
  - System Diskettes
    6
- 2 On-Site Installation
  
  7
  - Lifting the Manipulator
    7
  - Assembling the Robot
    11
    
    Manipulator
    11
  - Stress Forces
    12
    
    Stiffness
    12
    
    All Versions
    12
  - Amount of Space Required
    13
    
    Manipulator
    13
  - Manually Engaging the Brakes
    14
  - Restricting the Working Space
    15
    
    Axis 1
    15
    
    Axes 2 and 3
    16
  - Mounting Holes for Equipment on the Manipulator
    17
    
    Quality of Screws for Fitting Extra Equipment
    17
  - Loads
    18
- 3 Customer Connections on Manipulator
  
  21
  - Connection of Extra Equipment to the Manipulator
    25
    
    Connections on Upper Arm
    25
    
    Connections on Upper Arm with Canbus
    26
    
    Connection of Signal Lamp on Upper Arm (Option)
    27
Maintenance

28
- 1 Maintenance Schedule
  
  31
  - Maintenance Intervals for Gear Axes 1 and 6
    32
  - Approx. Estimate of Operating Life of Base Cable
    33
- 2 Instructions for Maintenance
  
  34
Table of Contents

44
- 1 General Description
  
  46
  - Document Guidance
    48
  - Caution
    49
  - Mounting Instructions for Bearings and Seals
    49
    
    Bearings
    49
    
    Seals
    50
  - Instructions for Tightening Screw Joints
    52
  - Tightening Torques
    53
    
    Screws with Slotted or Cross Recessed Head
    53
    
    Screws with Hexagon Socket Head
    53
- 2 Axis 1
  
  54
  - Replacement of Motor
    54
  - Cabling Axis 1
    55
  - Replacing the Gearbox
    57
  - Dismounting Joint Bearing
    58
  - Dismounting Cooling Axis 1
    59
- 3 Axis 2
  
  60
- 4 Axis 3
  
  70
  - Replacing Motor
    70
  - Replacing Gearbox
    71
  - Dismounting Parallel Arm
    72
  - Replacing Parallel Bar with Bearings
    72
  - Dismounting Upper Arm, Complete
    73
- 5 Link System
  
  76
  - Replacing Upper and Lower Rod
    76
  - Replacing the Link
    78
- 6 Pushbutton Unit for Releasing Brakes
  
  80
  - Replacing Pushbutton Unit
    80
- 7 Axis 6
  
  82
- 8 Motor Units
  
  86
  - General
    86
  - Checking Brake Performance
    87
- 9 Calibration
  
  88
  - General
    88
  - Calibration Procedure
    88
  - Aligning the Tilt Housing
    94
  - Setting the Calibration Marks on the Manipulator
    95
  - Checking the Calibration Position
    98
  - Alternative Calibration Positions
    98
  - Calibration Equipment
    100
- 10 Special Tools List
  
  102
Spare Parts

106
- Irb 640
  107
- Manipulator
  107
- Axis 1, Complete
  110
- Base
  112
- Frame, Complete
  113
- Axes 2 and 3
  114
- Lower Arm
  116
- Upper Arm
  117
- Parallel Rod
  118
- Cabling
  120
- Cooling Device Axis 1
  120
- Position Switches, Axes 1 and 2
  120
- Customer Vacum Set
  121
  - Connection Point Location
    144
  - Legend
    145
  - Brake Unit
    146
  - Customer Power Connection (Option)
    151
  - Customer Signal Connection
    152
- Signal Lamp
  121

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ABB IRB 640 Operating Manual

ABB IRB 640 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2.11 MB

Table of Contents

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