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IRB1410
ABB IRB1410 Manuals
Manuals and User Guides for ABB IRB1410. We have
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ABB IRB1410 manuals available for free PDF download: Product Manual
ABB IRB1410 Product Manual (166 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 3.41 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
11
1 : Safety
13
Introduction
13
General Safety Information
14
Safety in the Robot System
14
Safety Risks
15
Safety Risks During Installation and Service Work on Robot
15
Safety Risks Related to Tools/Workpieces
18
Safety Risks Related to Pneumatic/Hydraulic Systems
19
Safety Risks During Operational Disturbances
20
Risks Associated with Live Electric Parts
21
Safety Actions
22
Safety Fence Dimensions
22
Fire Extinguishing
23
Emergency Release of the Robot's Arm
24
Brake Testing
25
Risk of Disabling Function "Reduced Speed 250 MM/S
26
Safe Use of the Flexpendant
27
Work Inside the Manipulator's Working Range
28
Translate the Information on Safety and Information Labels
29
Safety Related Instructions
30
Safety Signals, General
30
DANGER - Moving Manipulators Are Potentially Lethal
32
DANGER - First Test Run May Cause Injury or Damage
33
WARNING - the Unit Is Sensitive to ESD
34
WARNING - Safety Risks During Work with Gearbox Oil
35
2 : Installation and Commissioning
37
Transporting and Unpacking
37
Stability / Risk of Tipping
38
System CD ROM and Diskette
39
Transport Locking Device
40
On-Site Installation
41
Lifting the Manipulator
41
Assembling the Robot
42
Suspended Mounting
43
Stress Forces
44
Amount of Space Required
45
Manually Engaging the Brakes
46
Restricting the Working Space
47
Mounting Holes for Equipment on the Manipulator
50
Loads
51
Customer Connections on Manipulator
52
Air Supply and Signals for Extra Equipment to Upper Arm
52
Connection of Extra Equipment to the Manipulator
54
3 : Maintenance
57
Introduction
57
Maintenance Intervals
58
Instructions for Maintenance
59
Oil in Gears 1-4
59
Greasing Axes 5 and 6
60
Lubricating Spring Brackets
61
Changing the Battery in the Measuring System
62
Checking the Mechanical Stop, Axis 1
64
4 : Repair
65
General Information
65
General Description
65
Instructions for Reading the Following Sections
67
Caution
68
Fitting New Bearings and Seals
69
Instructions for Tightening Screw Joints
73
Tightening Torques
74
Checking for Play in Gearboxes and Wrist
75
Axis 1
76
Changing the Motor of Axis 1
76
Changing the Gearbox
77
Position Indicator in Axis 1 (Optional)
79
Replacing the Mechanical Stop
80
Axis 2
81
Changing the Motor of Axis 2
81
Changing the Gearbox
83
Dismantling the Lower Arm
84
Changing the Bearings in the Upper Arm
86
Dismantling the Balancing Springs
87
Axis 3
88
Changing the Motor of Axis 3
88
Changing the Gearbox
90
Dismantling the Parallel Arm
91
Changing the Tie Rod
92
Dismantling the Complete Upper Arm
94
Axis 4
97
Changing the Motor
97
Changing the Intermediate Gear Including Sealing
99
Dismantling the Drive Gear on the Tubular Shaft
101
Dismantling the Tubular Shaft and Changing Bearings
103
Cabling and Serial Measuring Board
104
Changing Serial Measuring Boards
104
Changing the Cabling in Axes 1, 2 and 3
105
Changing the Cabling in Axes 4, 5 and 6
106
The Wrist and Axes 5 and 6
107
Introduction
107
Dismantling the Wrist
108
Dismantling the Complete Drive Mechanism of Axes 5 and 6
109
Changing the Motor or Driving Belt of Axes 5 and 6
110
Measuring Play in Axes 5 and 6
112
Motor Units
113
General
113
5 : Calibration Information
115
Introduction
115
Calibration Methods
116
Calibration Scales and Correct Axis Position
119
Calibration Movement Directions for All Axes
120
Updating Revolution Counters
121
Checking the Calibration Position
123
6 : Reference Information, IRB 1400
125
Introduction
125
Applicable Safety Standards
126
Unit Conversion
127
Screw Joints
128
Weight Specifications
131
Document References
132
Standard Toolkit, IRB 1400
133
Performing a Leak-Down Test
134
Lifting Equipment and Lifting Instructions
135
7 : Recommended Spare Parts
137
Spare Parts
137
8 : Foldouts
139
Introduction
139
9 : Circuit Diagram
141
Sheet 101 List of Contents
142
Sheet 102 Connection Point Location
153
Sheet 103 Serial Measurement Board
154
Sheet 104 Motor Axes 1 - 3
155
Sheet 105 Feedback Axes 1 - 3
156
Sheet 106 Motor Axes 4 - 6
157
Sheet 107 Feedback Axes 4 - 6
158
Sheet 108 Customer Connection (Option)
159
Sheet 109 Integrated Wirefeed Cabling (Option)
160
Sheet 110 Position Indicator Axis 1
161
Sheet 111 External Connections (Option)
162
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ABB IRB1410 Product Manual (158 pages)
Brand:
ABB
| Category:
Robotics
| Size: 9.78 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
How to Read the Product Manual
12
Product Documentation, M2000/M2000A
13
Product Documentation
14
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
19
Safety Actions
20
Fire Extinguishing
20
Emergency Release of the Robot Axes
21
Make Sure that the Main Power Has Been Switched off
22
Safety Risks
23
Safety Risks During Installation and Service Work on Robots
23
Moving Robots Are Potentially Lethal
25
First Test Run May Cause Injury or Damage
26
Work Inside the Working Range of the Robot
27
Enabling Device and Hold-To-Run Functionality
28
Risks Associated with Live Electric Parts
29
The Unit Is Sensitive to ESD
31
Hot Parts May Cause Burns
32
Safety Risks Related to Pneumatic/Hydraulic Systems
33
Brake Testing
34
Safety Risks During Handling of Batteries
35
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
36
Safety Signals and Symbols
38
Safety Signals in the Manual
38
Safety Symbols on Product Labels
40
2 Installation and Commissioning
47
Introduction
47
Unpacking
48
Pre-Installation Procedure
48
Amount of Space Required
51
Risk of Tipping/Stability
52
Transport Locking Device
53
On-Site Installation
54
Lifting Robot with Lifting Slings
54
Manually Releasing the Brakes
55
Orienting and Securing the Robot
57
Loads Fitted to the Robot, Stopping Time and Braking Distances
59
Installation of Signal Lamp (Option)
60
Restricting the Working Range
61
Electrical Connections
64
Robot Cabling and Connection Points
64
Customer Connections
66
Air Supply and Signals for Extra Equipment to Upper Arm
66
Connection of Extra Equipment to the Manipulator
68
Start of Robot in Cold Environments
70
3 Maintenance
71
Introduction
71
Maintenance Schedule
72
Specification of Maintenance Intervals
72
Maintenance Schedule
73
Changing Activities
74
Type of Lubrication in Gearboxes
74
Replacement of SMB Battery
76
Inspection Activities
79
Inspecting Information Labels
79
Lubrication Activities
81
Cleaning Activities
82
Cleaning the IRB 1410
82
4 Repair
85
Introduction
85
General Procedures
86
Performing a Leak-Down Test
86
Mounting Instructions for Bearings
87
Mounting Instructions for Seals
89
Cut the Paint or Surface on the Robot before Replacing Parts
91
Checking for Play in Gearboxes and Wrist
92
Axis 1
93
Replacing the Axis-1 Motor
93
Replacing the Axis-1 Gearbox
94
Replacing the Position Indicator (Optional)
96
Replacing the Mechanical Stop
97
Axis 2
98
Replacing the Axis-2 Motor
98
Replacing the Axis-2 Gearbox
100
Replacing the Lower Arm
101
Replacing the Bearings in the Upper Arm
102
Replacing the Balancing Springs
103
Axis 3
104
Replacing the Axis-3 Motor
104
Replacing the Axis-3 Gearbox
105
Replacing the Parallel Arm
106
Replacing the Tie Rod
107
Replacing the Complete Upper Arm
108
Axis 4
111
Replacing the Axis-4 Motor
111
Replacing the Intermediate Gear Including Sealing
112
Replacing the Drive Gear on the Tubular Shaft
114
Dismantling the Tubular Shaft and Changing Bearings
116
Cabling and Serial Measurement Board
117
Replacing the Serial Measurement Board (SMB)
117
Replacing the Axis-1, -2, and -3 Cabling
118
Replacing the Axis-4, -5, and -6 Cabling
119
The Wrist, Axis 5, and Axis 6
120
Introduction
120
Replacing the Wrist
121
Replacing the Complete Axis-5 and Axis-6 Drive Mechanism
122
Changing the Axis-5 and Axis-6 Motor or Driving Belt
123
Measuring the Play in Axis-5 and Axis-6
124
Motor Units
125
Introduction
125
5 Calibration Information
127
When to Calibrate
127
Calibration Methods
128
Synchronization Marks and Synchronization Position for Axes
130
Calibration Movement Directions for All Axes
131
Updating Revolution Counters
132
Checking the Synchronization Position
136
6 Decommissioning
137
Introduction
137
Product Manual - IRB
137
Environmental Information
138
7 Reference Information
139
Introduction
139
Applicable Standards
140
Unit Conversion
142
Screw Joints
143
Weight Specifications
146
Standard Tools
147
Special Tools
148
Lifting Equipment and Lifting Instructions
149
8 Spare Part List
151
Spare Part Lists and Illustrations
151
9 Circuit Diagram
153
Circuit Diagrams
153
Index
155
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