Bosch BULLS KIOX300 Manuals

Bosch BULLS KIOX300 Manuals

Manuals and User Guides for Bosch BULLS KIOX300. We have 1 Bosch BULLS KIOX300 manual available for free PDF download: Translation Of Original Operating Instructions

Bosch BULLS KIOX300 Translation Of Original Operating Instructions

Bosch BULLS KIOX300 Translation Of Original Operating Instructions (238 pages)

Display and LCD Remote on-board computer

Brand: Bosch | Category: Bicycle Accessories | Size: 23.03 MB

Table of Contents

Table of Contents
2
Cross Lite EVO
3
1 About These Operating Instructions

11
- Manufacturer
  11
- Laws, Standards and Directives
  11
- Language
  11
- For Your Information
  11
- Warnings
  11
- Markups
  11
- Type Number and Model
  12
- Frame Number
  12
- Identifying the Operating Instructions
  12
- Aim of the Operating Instructions
  13
2 Safety

14
- Residual Risks
  14
- Risk of Fire and Explosion
  14
- Rechargeable Battery
  14
- Overheated Charger
  14
- Hot Components
  14
- Electric Shock
  15
- Damage
  15
- Water Penetration
  15
- Condensation
  15
- Risk of a Crash
  15
- Incorrect Quick Release Setting
  15
- Incorrect Tightening Torque
  15
- Incorrect Component
  15
- Risk of Amputation
  15
- Key Breaking off
  15
- Malfunctions Due to Bluetooth
  16
- Data Privacy Information
  16
- Toxic Substances
  17
- Brake Fluid
  17
- Defective Battery
  17
- Requirements for the Rider
  17
- Vulnerable Groups
  17
- Personal Protective Equipment
  17
- Safety Guards
  17
- Safety Markings and Safety Instructions
  18
- What to Do in an Emergency
  18
- Dangerous Situation in Road Traffic
  18
- Leaked Brake Fluid
  18
- Battery Vapours Emitted
  19
- Battery Fire
  19
3 Description

20
- Proper Use
  20
- Improper Use
  21
- Permitted Total Weight (PTW)
  22
- Environmental Requirements
  23
- Nameplate
  25
- Components
  26
- Overview
  26
- Chassis
  27
- Frame
  27
- Steering System
  27
  - Steering Headset Stem Handlebars Fork
    27
  - Suspension
    29
    
    Rigid Fork
    29
    
    Suspension Fork
    29
    
    Rear Frame Damper
    33
    
    Suntour Rear Frame Damper
    35
  - Wheel
    37
    
    Tyres
    37
    
    Rim
    37
    
    Valve
    37
    
    Spoke
    38
    
    Spoke Nipples
    38
    
    Hub
    38
  - Braking System
    39
    
    Mechanical Brake
    39
    
    Hydraulic Brake
    39
    
    Disc Brake
    40
  - Seat Post
    41
    
    Patent Seat Post
    41
    
    Suspension Seat Post
    41
  - Mechanical Drive System
    42
    
    Chain Drive Layout
    42
    
    Belt Drive Layout
    42
  - Electric Drive System
    43
    
    Motor
    43
    
    Rechargeable Battery
    43
    
    Charger
    44
    
    Lighting
    44
    
    Integrated Battery
    44
  - On-Board Computer
    45
    
    Display
    45
- Description of Controls and Screens
  46
  - Handlebars
    46
  - Control Panel
    47
    
    System Message
    48
    
    Creating a User Account
    49
    
    Software Updates
    49
    
    Activity Tracking
    49
    
    Lock Function
    49
  - Display
    50
    
    S Ta R T S C R E E
    50
    
    Status Screen
    51
    
    Settings
    51
  - Battery Level Indicator (Battery)
    52
  - Gear Shift
    53
    
    SHIMANO SW-E7000 Derailleur Gears
    53
  - Hand Brake
    54
- Technical Data
  55
  - Pedelec
    55
  - Emissions
    55
  - Bicycle Lighting
    55
  - Display Mount
    55
  - LED Remote On-Board Computer
    55
  - BOSCH Kiox300 Display
    55
  - BOSCH Performance Line CX Motor
    55
  - BOSCH Powertube 750 Battery
    56
- Tightening Torques
  57
4 Transporting and Storing

59
- Weight and Dimensions for Transportation
  59
- Designated Handles, Lifting Points
  59
- Transportation
  60
- Using the Transport Securing System
  60
- Transporting the Pedelec
  60
- Shipping a Pedelec
  60
- Transporting the Battery
  60
- Shipping the Battery
  60
- Storing
  61
- Break in Operation
  61
- Preparing a Break in Operation
  61
- Carrying out a Break in Operation
  61
5 Assembly 5.1 Unpacking

62
- Required Tools
  62
- Commissioning
  63
- Checking the Battery
  63
- Securing the Powertube BS3 Battery Mount
  64
- Preparing the Wheel
  65
- Installing the Wheel in the SUNTOUR Fork
  66
- Screw-On Axle (12AH2 and 15AH2)
  66
- MM Cross Axle
  67
- Q-LOC Quick Release
  69
- Fitting the Pedals
  70
- Preparing the LIMOTEC Seat Post
  71
- Checking the Stem and Handlebars
  72
- Checking the Connections
  72
- Checking Stem Is Firmly in Position
  72
- Checking the Headset Backlash
  72
- Pedelec Sale
  72
6 Operation

73
- Risks and Hazards
  73
- Tips for a Greater Range
  75
- Error Message
  76
- On-Board Computer
  76
- Less Critical Errors
  76
- Critical Errors
  76
- Rechargeable Battery
  76
- Instruction and Customer Service
  77
- Adjusting the Pedelec
  77
- Preparing
  77
- Pedelec Adjustment Procedure
  78
- Determining the Sitting Position
  79
- Adjusting the Saddle
  81
- Straightening the Saddle
  81
- Adjusting the Saddle Height
  81
- Setting the Saddle Height with the Remote Control
  82
- Adjusting the Saddle Position
  83
- Adjusting the Saddle Tilt
  83
- Checking Saddle Stability
  83
- Handlebars
  84
- Handlebar Width
  84
- Hand Position
  84
  - Adjusting the Handlebars
    84
  - Stem
    85
    
    Adjusting the Handlebar Height with Quick Release
    85
    
    Setting the Quill Stem
    86
    
    Adjusting the Ahead Stem
    86
    
    Adjusting the Angle-Adjustable Stem
    87
  - Ergonomic Handles
    88
    
    Checking Handlebar Stability
    88
  - Tyres
    89
  - Brake
    90
    
    Brake Handle Position
    90
    
    Brake Handle Tilt Angle
    90
    
    Determining the Grip Distance
    91
    
    Retracting the Brake Linings
    92
  - Tyres
    93
    
    Grip Distance on a SHIMANO ST-EF41 Brake Lever
    94
    
    Grip Distance on a SHIMANO ST-EF41 Brake Lever
    95
  - Suspension
    96
  - Fork Sag
    96
    
    Adjusting the Suntour Fork Steel Suspension
    97
    
    Adjusting the Suntour Fork Air Suspension
    98
  - Adjust the Rear Frame Damper Sag
    99
    
    Adjusting the Suntour Rear Frame Damper
    100
  - Fork Rebound Damping
    101
    
    Adjusting the Suntour Fork Rebound Damping
    102
  - Adjusting the Rear Frame Damper Rebound Damper
    103
    
    Adjusting the Suntour Rear Frame Damper
    104
  - Compression Adjuster on Rear Frame Damper
    105
    
    Adjusting the Suntour Compression Adjuster
    106
  - Lighting
    107
    
    Adjusting the Lights
    107
  - On-Board Computer
    109
    
    Creating a User Account
    109
    
    Connecting the On-Board Computer with the Smartphone
    109
    
    Update Software
    109
    
    Activating Activity Tracking
    109
    
    Setting up the Lock Function (Optional)
    109
    
    Inserting the Display
    110
    
    Securing the On-Board Computer (Optional)
    110
    
    Removing the On-Board Computer
    110
    
    Adjust On-Board Computer
    111
- Adjust On-Board Computer
  112
- Selects the Language
  112
- Adjusting the Clock
  112
- Adjusting the Time Format
  112
- Selecting Units
  112
- Setting the Brightness
  112
- Reset Settings
  113
- Accessories
  114
  - Child Seat
    114
  - Trailer
    115
    
    Approval for Trailer with Enviolo Hub
    115
    
    Approval for Trailer with ROHLOFF Hub
    116
  - Mobile Holder
    116
  - Tubeless and Airless Tyres
    116
  - Suspension Fork Coil Spring
    116
  - Pannier Rack
    116
  - Panniers and Cargo Boxes
    116
- Personal Protective Equipment and Accessories for Road Safety
  117
- Before each Ride
  117
- Straightening the Quickly Adjustable Stem
  118
- Using the Pannier Rack
  118
- Raising the Kickstand
  119
- Using the Saddle
  119
  - Using the Leather Saddle
    119
- Using the Pedals
  119
- Using the Multifunctional Handlebars or Bar Ends
  119
  - Using Leather Handles
    119
- Using the Bell
  119
- Using the Battery
  120
  - Removing the Battery
    120
    
    Inserting the Battery
    120
  - Charging the Battery
    121
- Using Pedelec with the Electric Drive System
  122
  - Switching on the Electric Drive System
    122
  - Switching off the Electric Drive System
    122
- Using the On-Board Computer
  123
  - Using the Diagnosis Port
    123
  - Charging the Control Panel Battery
    123
  - Using the Riding Light
    124
  - Setting the Brightness of Indicators
    124
  - Using the Push Assist System
    124
  - Selecting the Level of Assistance
    125
- Brake
  126
  - Using the Brake Lever
    126
- Gear Shift
  127
  - Using the Derailleur Gears
    127
- Parking
  128
  - Screwing in the Quickly Adjustable Stem
    129
  - Activating the Lock Function
    130
7 Cleaning, Servicing and Maintenance

131
- Before each Ride
  135
  - Checking the Guards
    135
  - Checking the Frame
    135
  - Checking the Fork
    135
  - Checking the Rear Frame Damper
    135
  - Checking the Pannier Rack
    135
  - Checking Wheel Concentricity
    135
  - Checking the Quick Releases
    135
  - Checking the Suspension Seat Post
    135
  - Checking the Bell
    136
  - Checking the Handles
    136
  - Checking the USB Cover
    136
  - Checking the Lighting
    136
  - Checking the Brake
    136
- After each Ride
  137
  - Cleaning the Lights and Reflectors
    137
  - Cleaning the Suspension Fork
    137
  - Caring for the Suspension Fork
    137
  - Cleaning the Pedals
    137
  - Cleaning the Brake
    137
  - Cleaning the Suspension Seat Post
    137
  - Cleaning the Rear Frame Damper
    137
- Basic Cleaning
  138
  - On-Board Computer and Control Panel
    138
  - Rechargeable Battery
    138
  - Motor
    138
  - Frame, Fork, Pannier Rack, Guards and Kickstand
    139
  - Stem
    139
  - Handlebars
    139
  - Handles
    139
    
    Leather Handles
    139
  - Seat Post
    139
  - Saddle
    139
    
    Leather Saddle
    140
  - Tyres
    140
  - Spokes and Spoke Nipples
    140
  - Hub
    140
  - Switching Elements
    140
    
    Shifter
    140
  - Cassette, Chain Wheels and Front Derailleur
    140
  - Brake
    141
    
    Brake Lever
    141
  - Brake Disc
    141
  - Belt
    141
  - Chain
    141
    
    Chain with All-Round Chain Guard
    141
- Servicing
  142
  - Frame
    142
  - Fork
    142
  - Pannier Rack
    143
  - Mudguard
    143
  - Servicing the Kickstand
    143
  - Stem
    143
  - Handlebars
    143
  - Handle
    143
    
    Rubber Handles
    143
    
    Leather Handle
    143
  - Seat Post
    144
    
    Suspension Seat Post
    144
    
    Carbon Seat Post
    144
  - Rim
    144
  - Leather Saddle
    144
  - Hub
    144
  - Spoke Nipples
    144
  - Gear Shift
    145
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    145
    
    Shifter
    145
  - Pedal
    145
  - Caring for the Chain
    145
    
    Caring for the Chain and All-Round Chain Guard
    146
  - Caring for the Battery
    146
  - Caring for the Brake
    146
  - Lubricating the Eightpins Seat Post Tube
    146
- Maintenance
  147
  - Wheel
    147
    
    Checking the Tyre Pressure
    147
    
    Checking the Tyres
    149
    
    Checking the Rims
    150
    
    Checking the Nipple Holes
    150
    
    Checking the Nipple Well
    150
    
    Checking the Rim Hooks
    150
    
    Checking the Spokes
    150
  - Checking the Brake System
    151
    
    Checking the Hand Brake
    151
    
    Checking the Hydraulic System
    151
    
    Checking the Bowden Cables
    151
    
    Checking the Disc Brake
    152
    
    Checking the Back-Pedal Brake
    153
    
    Checking the Rim Brake
    154
  - Checking the Lighting
    155
  - Checking the Stem
    156
  - Check the Handlebars
    156
  - Checking the Saddle
    156
  - Checking the Seat Post
    156
  - Checking the Chain
    156
  - Checking the Chain and Belt Tension
    156
    
    Checking the Derailleur Gears
    157
    
    Checking the Hub Gear
    157
  - Checking the Gear Shift
    157
    
    Electric Gear Shift
    157
    
    Mechanical Gear Shift
    157
  - Adjusting Gear Shift
    158
    
    ROHLOFF Hub
    158
  - Bowden-Cable-Operated Gear Shift, Single-Cable
    158
  - Bowden-Cable-Operated Gear Shift, Dual-Cable
    158
  - Bowden-Cable-Operated Twist Grip, Dual-Cable
    159
  - Checking Kickstand Stability
    159
8 Maintenance

160
- Initial Inspection
  160
- Component-Specific Maintenance Tasks
  160
- Carry out Initial Inspection
  163
- Maintenance Instructions
  164
  - Servicing the Frame
    171
    
    Servicing the Carbon Frame
    171
  - Checking the Pannier Rack
    171
  - Servicing Axle with Quick Release
    171
  - Maintaining the Stem
    172
  - Servicing the Gear Hub
    172
    
    Adjusting the Hub with Cone Bearing
    172
  - Servicing the Steering Headset
    173
  - Servicing the Fork
    173
    
    Servicing the Carbon Suspension Fork
    174
    
    Servicing the Suspension Fork
    174
  - Servicing Seat Post
    175
    
    Servicing the Carbon Seat Post
    175
    
    By.schulz Suspension Seat Post
    176
    
    Suntour Suspension Seat Post
    176
    
    Eightpins NGS2 Seat Post
    177
    
    Eightpins H01 Seat Post
    183
  - Rear Frame Damper
    187
    
    FOX Component-Specific Maintenance
    188
9 Troubleshooting, Fault Clearance and Repair

189
- Troubleshooting and Fault Clearance
  189
  - Drive System or On-Board Computer Does Not Start up
    189
  - Errors in Assistance Function
    190
  - Battery Errors
    191
  - Display Screen Errors
    192
  - Lighting Does Not Work
    192
- Other Errors
  193
- Suntour Suspension Fork
  194
- Rebound too Fast
  194
- Rebounding too Slowly
  195
- Suspension too Soft on Inclines
  196
- Excessively Hard Damping on Bumps
  197
- Rear Frame Damper
  198
- Rebound too Fast
  198
- Rebounding too Slowly
  199
- Suspension too Soft on Inclines
  200
- Excessively Hard Damping on Bumps
  201
- Repair
  202
- Original Parts and Lubricants
  202
- Replacing the Lighting
  202
- Setting the Front Light
  202
- Checking Tyre Clearance
  202
- Replacing Pedelec Components if Lock Function Is Installed
  203
- Replacing a Smartphone
  203
- Replacing the On-Board Computer
  203
- Activating the Lock Function after Motor Replacement
  203
10 Recycling and Disposal

204
- Removal of Waste Guidelines
  204
11 Documents

206
- Assembly Report
  206
- Maintenance Log
  208
- Parts List
  212
  - Cross Lite EVO
    212
  - Cross Mover EVO
    216
  - Cross Rider EVO
    218
- Iconic EVO TR1 27.5
  220
- Iconic EVO TR2 27.5
  222
- Charger Operating Instructions
  224
12 Glossary

231
- Abbreviations
  234
- Simplified Terms
  234
13 Appendix

235
- Translation of the Original EC/EU Declaration of Conformity
  235
- Declaration of Conformity with RED Directive
  236
14 Keyword Index

237

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