Komatsu 830E-AC Manuals

Manuals and User Guides for Komatsu 830E-AC. We have 2 Komatsu 830E-AC manuals available for free PDF download: Shop Manual, Brochure

Komatsu 830E-AC Shop Manual (1085 pages)

Dump Truck, Serial Numbers A30001-A30035

Brand: Komatsu | Category: Trucks | Size: 28.49 MB

Table of Contents

7
- A00040 8/06 Introduction a
  5
Section A3 General Safety and Operating Instructions Index

15
- General Safety
  17
- Precautions for Truck Operation
  20
- Warnings and Cautions
  21
- Towing
  24
- Working Near Batteries
  25
- Precautions for Maintenance
  26
  - During Maintenance
    27
  - Tires
    29
- Additional Job Site Rules
  30
- When Repairs Are Necessary
  31
- Special Precautions for Working on a 830E-Ac Truck
  32
- Truck Operation
  35
Standard Torque Charts and Conversion Tables

63
- Table V
  65
- Table IX
  66
- Table VII
  66
- Table X
  67
- Table XI
  67
- Table XII
  67
- Storage Procedures
  69
- Structures
  87
Section B3 Dump Body Index

97
- Dump Body
  99
  - Removal
    99
  - Installation
    100
- Body Pads
  101
  - Adjustment
    102
- Body Guide
  103
- Body-Up Retention Cable
  103
- Body Position Indicator
  104
- Rock Ejectors
  104
  - Inspection
    104
- Hoist Limit Switch
  105
Section B4 Fuel Tank Index

107
- Fuel Tank
  109
  - Removal
    109
  - Installation
    109
  - Repair
    111
  - Cleaning
    111
- Fuel Gauge Sender
  111
  - Removal
    111
  - Installation
    111
- Fuel Receivers (Wiggins Quick Fill)
  112
- Fuel Tank Breather Valve
  112
  - Disassembly
    112
  - Assembly
    112
- Low Fuel Switch
  112
Section C4 Power Train Index

137
- Alternator Removal Procedure
  139
  - Removal (Komatsu SSDA16V160 or SDA16V160 Engine)
    139
- Engine/Alternator Mating
  141
- Engine
  144
  - Removal
    144
  - Service
    145
  - Installation
    145
Section C5 Air Cleaners Index

147
- Air Cleaners
  149
- Operation
  149
- Servicing the Air Cleaners
  149
  - Replacing the Filter Element
    150
- Air Cleaner Assembly Cleaning
  151
  - Main Filter Cleaning
    151
  - Precleaner Section Cleaning
    153
- Air Intake Troubleshooting
  154
Section C7 Fan Clutch Index

155
- Removal & Installation Tooling
  157
- Disassembly
  160
- Cleaning and Inspection
  170
- Assembly
  174
- Test Procedure
  188
Section D14 Vhms Forms Index

375
- Vhms Forms
  377
  - Vhms Initialization Check List
    377
  - Vhms Data Download
    378
  - Vhms Initialization Form
    378
  - Vhms Initialization Check List
    380
  - Vhms Initialization Form
    382
- Table II
  438
- Table III
  446
- Table IV
  449
- Table VI
  455
Section G Tires and Rims Index

469
- Front Tires and Rims
  471
  - Removal
    471
  - Installation
    473
- Tires and Rims
  471
- Rear Tires and Rims
  473
  - Removal
    473
  - Installation
    475
- Rim and Tire
  476
  - Tire Removal
    476
  - Rim and Tire Preparation
    476
  - Lubricants
    477
  - Tire Installation
    477
- Hydrair
  535
- Brake Circuit
  545
Section J2 Brake Circuit Index

547
- Brake Circuit
  549
- Operation
  549
- Service Brake Circuit Operation
  549
- Normal Operation (Key Switch On, Engine Running)
  551
- Parking Brake Circuit
  551
- Secondary Braking and Automatic Apply
  551
- Brake Lock Circuit
  552
- Warning Circuit
  552
Section J5 Front Brakes Index

595
- Rockwell Wheel Speed Front Disc Brakes
  596
  - Brake Caliper
    597
    
    Caliper Removal
    597
    
    Installation
    598
    
    Disassembly
    599
    
    Assembly
    599
    
    Cleaning and Inspection
    600
  - Brake Lining
    601
    
    Replacement
    601
- Front Service Brake Conditioning (Burnishing) Procedure
  603
  - General
    603
    
    Safety Precautions
    603
    
    Front Brake Conditioning
    603
- Hydraulic System
  639
Section L Hoist Circuit Index

725
- Component Description
  727
  - 10. Hydraulic Tank
    727
  - Hoist Pump
    727
  - High Pressure Filters
    727
  - Hoist Valve
    727
  - Hoist Pilot Valve
    730
  - Hoist-Up Limit Solenoid
    730
  - Pilot Operated Check Valve
    730
  - Counterbalance Valve Manifold
    731
- Hoist Circuit
  727
- Hoist Circuit Operation
  727
- Float Position of Pilot Valve and Body on Frame (Figure 7-6)
  732
- Hoist System Operation Modes
  732
- Power up Operation (Figure 7-7)
  734
- Hold Operation (Figure 7-8)
  736
- Power down Operation (Figure 7-9)
  738
- Float Operation (Figure 7-10)
  740
- Options and Special Tools
  793
Section N2 Truck Cab Index

899
- Description
  901
  - Removal
    902
  - Installation
    903
- Truck Cab
  901
- Truck Cab and Components
  901
- Cab Door
  904
  - Removal
    904
  - Installation
    904
  - Door Adjustment
    904
  - Door Jamb Bolt Adjustment
    905
  - Door Handle Plunger Adjustment
    906
  - Replace Door Glass
    907
  - Replace Door Window Regulator
    911
  - Replace Door Handle or Latch Assembly
    912
  - Door and Door Hinge Seal Replacement
    912
  - Door Opening Seal Removal
    913
  - Installation
    913
- Glass Replacement
  914
  - Adhesive-Bonded Windows
    914
  - Replacement Procedure
    914
- Windshield & Rear Glass
  916
  - Removal
    916
  - Installation
    916
- Operator's Cab
  984
- Lubrication and Service
  1005
Section P2 Lubrication and Service Index

1007
- Lubrication and Service
  1008
- 830E Service Capacities
  1009
- Coolant Level Check
  1009
- Hydraulic Tank Service
  1009
  - Adding Oil
    1009
- Wheel Motor Service
  1009
- Radiator Filling Procedure
  1010
- RESERVE ENGINE OIL SYSTEM (Optional)
  1010
  - Reserve Oil Tank Filling Procedure (Remote Fill)
    1010
- 10 Hour (Daily) Inspection
  1012
- 50 Hour Lubrication and Maintenance Checks
  1015
- 250 Hour Lubrication and Maintenance Checks
  1017
- 500 Hour Lubrication and Maintenance Checks
  1020
- HOUR LUBRICATION and MAINTENANCE CHECKS (Continued)
  1021
- 1000 Hours Lubrication and Maintenance Checks
  1022
- 2500 Hour Maintenance Checks
  1023
- 10,000 Hour Maintenance Checks
  1024
- Alphabetical Index
  1041
- System Schematics
  1045

Komatsu 830E-AC Brochure (4 pages)

ELECTRIC DRIVE TRUCK

Brand: Komatsu | Category: Trucks | Size: 0.17 MB

Komatsu Categories

Excavators Trucks Compact Loader Construction Equipment Tractor

More Komatsu Manuals

Komatsu 830E-AC Manuals

Komatsu 830E-AC Shop Manual (1085 pages)

Table of Contents

Table of Contents

Section A3 General Safety and Operating Instructions Index

Standard Torque Charts and Conversion Tables

Section B3 Dump Body Index

Section B4 Fuel Tank Index

Section C4 Power Train Index

Section C5 Air Cleaners Index

Section C7 Fan Clutch Index

Section D14 Vhms Forms Index

Section G Tires and Rims Index

Section J2 Brake Circuit Index

Section J5 Front Brakes Index

Section L Hoist Circuit Index

Section N2 Truck Cab Index

Section P2 Lubrication and Service Index

Komatsu 830E-AC Brochure (4 pages)

Related Products

Komatsu Categories