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Komatsu 85001 Manuals
Manuals and User Guides for Komatsu 85001. We have
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Komatsu 85001 manuals available for free PDF download: Operation & Maintenance Manual
Komatsu 85001 Operation & Maintenance Manual (450 pages)
Brand:
Komatsu
| Category:
Front End Loaders
| Size: 17.18 MB
Table of Contents
Table of Contents
19
Eu Directives
4
Safety Information
6
Safety Labels
7
Noise Emission Levels
8
Vibration Level
9
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Engine Technology to Conform Exhaust Gas Emission
11
Location of Engine Number Plate
12
Product Information
12
Location of Product Identification Number (Pin)/Machine Serial No. Plate
12
Rops/Fops Serial Plate Location
13
Transmission Serial Plate Location
13
Seat Plate Location
14
Service Meter Location
14
Your Machine Serial Numbers and Distributor
14
Declaration of Conformity
16
Retrofitting by Third-Party Suppliers
17
Explanation of Acronyms
18
Table of Contents
19
Safety Labels
26
Location of Safety Labels
27
Contents of Safety Labels
29
Precautions for Safety-Related Equipment
37
Keep Machine Clean
37
Wear Well-Fitting Clothes and Protective Equipment
37
Inspect Machine
37
Understand the Machine
37
Ensure Safe Operation
37
Preparations for Safe Operation
37
Precautions before Starting Operation
37
General Precautions Common to Operation and Maintenance
37
Precautions for Inside Operator's Compartment
38
Provide Fire Extinguisher and First Aid Kit
38
If any Problem Is Found
38
Precautions to Prevent Fire
39
Actions if Fire Occurs
39
Prevent Fire
39
Precautions When Getting on or off Machine
40
Use Handrails and Steps When Getting on or off Machine
40
No People on Attachments
41
Lifting of Personnel Prohibited
41
Precautions When Standing up from Operator's Seat
41
Precautions When Leaving Machine
41
No Jumping on or off Machine
41
Emergency Exit from Operator's Cab
42
Precautions for Cleaning Cab Glass
42
Precautions Related to Protective Structures
42
Do Not Get Caught
42
Unauthorized Modification
43
Precautions Related to Attachments and Options
43
Precautions When Running Engine Inside Building
43
Precautions for Operation
44
Precautions for Jobsite
44
Investigate and Confirm Jobsite Conditions
44
Precautions When Working on Loose Ground
44
Do Not Go Close to High-Voltage Cables
44
Ensure Good Visibility
45
Check Signs and Signalman's Signals
45
Start Engine
46
Beware of Asbestos Dust
46
Use Warning Tags
46
Checks and Adjustment before Starting Engine
46
Precautions When Starting Engine
47
In Cold Weather
47
Start Engine with Jumper Cables
47
Precautions When Traveling in Forward or Reverse
48
Checks before Operation
48
Precautions for Operation
48
Precautions When Traveling
49
Precautions When Traveling on Slopes
50
Method of Using Brakes
50
Precautions When Operating Machine
51
Prohibited Operations
51
Precautions When Operating on Snow or Frozen Surfaces
52
Precautions When Parking Machine
52
Precautions When Loading and Unloading
53
Precautions for Transportation
53
Precautions for Towing and Being Towed
54
Towing and Being Towed
54
Select Suitable Place for Inspection and Maintenance
55
Appoint Leader When Working with Others
55
Only Authorized Personnel
55
Stability
55
Keep Work Place Clean and Tidy
55
Display Warning Tag During Inspection and Maintenance
55
Precautions before Starting Inspection and Maintenance
55
Precautions for Maintenance
55
Guards
56
End of Service Life
56
Stop Engine before Carrying out Inspection and Maintenance
56
Two Workers for Maintenance When Engine Is Running
57
Turn off Ecss Switch before Performing Inspection and Maintenance
58
Precautions When Installing, Removing, or Storing Attachments
58
Precautions for Working at High Places
58
Precautions When Working under Machine or Work Equipment
58
Precautions for Welding
59
Handle Battery
59
Precautions for Check and Maintenance
59
Turn Battery Disconnect Switch to off Position
59
Use Proper Tools
59
Precautions When Using Hammer
60
Precautions for High-Temperature Coolant
60
Precautions for High-Temperature Oil
61
Precautions for High-Temperature Parts
61
Precautions for High-Pressure Oil
61
Precautions for High-Pressure Fuel
61
Handle High-Pressure Hoses and Piping
61
Precautions for Noise
62
Handle Accumulator and Gas Spring
62
Precautions for Compressed Air
62
Maintenance of Air Conditioner
62
Chemical Hazard
62
Precautions for Disposing of Waste Materials
62
Handle Tires
63
Periodic Replacement of Defined Life Parts
63
Method for Selecting Window Washer Fluid
63
Tires
63
Precautions for Storing Tires
64
Precautions for Def
65
General Character and Precautions for Handling
65
Precautions for Adding
65
Precautions for Storing
65
Precautions for Fire Hazard and Leakage
65
Other Precautions
65
Operation
67
General View
68
Machine Equipment Name
68
Controls and Gauges Names
69
Other Equipment Name
73
Explanation of Components
76
Explanation of Machine Monitor Equipment
76
Switches
158
Control Levers and Pedals
173
Other Components
176
Machine Operations and Controls
217
Checks and Adjustment before Starting Engine
217
Method for Starting Engine
242
Method for Operations and Checks after Starting Engine
246
Method for Stopping Engine
249
Method for Starting Machine (Travel Forward and Reverse, and Shifting Gear) and Stopping Machine
250
Method for Steering Machine
258
Method for Operating Work Equipment
260
Precautions for Operation
261
Recommended Applications
262
Method for Adjusting Work Equipment Posture
267
Remote Positioner
267
Method for Parking Machine
272
Method for Checking after Finishing Work
274
Lock
274
Handle Tire
277
Handle Air Conditioner
279
Explanation of Air Conditioner Equipment
280
Method for Operating Air Conditioner
285
Loading and Unloading with Trailer
289
Transportation Procedure
289
Transportation
289
Method for Lifting Machine
293
Cold Weather Operation
295
Cold Weather Operation Information
295
Precautions after Daily Work Completion in Cold Weather
296
Precautions in Cold Weather
296
After Cold Weather Season
296
Maintenance During Long-Term Storage
297
Starting Machine after Long-Term Storage
297
Precautions for Long-Term Storage
297
Preparation for Long-Term Storage
297
Troubles and Actions
299
Actions When Running out of Fuel
299
Precautions for Towing Machine
300
Precautions for Discharged Battery
303
Other Trouble
306
Maintenance
313
Check Drained Oil and Used Filter
314
Welding Instructions
314
Precautions for Adding Def
314
Precautions for Refilling Oil or Fuel
314
Komatsu Genuine Replacement Parts
314
Fresh and Clean Lubricants
314
Always Use Clean Washer Fluid
314
Komatsu Genuine Lubricants
314
Check Service Meter Reading
314
Precautions for Maintenance
314
Precautions for Scr Assembly
315
Dusty Jobsites
315
Avoid Mixing Oil
315
Lock Inspection Covers
315
Bleed Air from Hydraulic Circuit
315
Precautions When Installing Hydraulic Hoses
315
Checks after Inspection and Maintenance
315
Fuel and Lubricants to Match the Ambient Temperature
316
Close Engine Side Cover Securely
316
Outline of Maintenance
317
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
317
Handle Electrical Components
321
Standard Tightening Torque for Bolts and Nuts
322
Maintenance Schedule
324
Maintenance Schedule Table
324
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
325
Initial 10 Hours Maintenance (Only for the First 100 Hours)
327
Initial 250 Hours Maintenance (Only after the First 250 Hours)
327
Maintenance Procedure
327
Method for Checking, Cleaning and Replacing Air Cleaner
327
When Required
327
Method for Cleaning Inside of Cooling System
333
Method for Checking Oil Level in Transfer Case and Adding Oil
337
Method for Cleaning Engine Damper Breather
339
Method for Checking Oil Level in Axle Case and Adding Oil
340
Method for Cleaning Axle Breather
341
Method for Cleaning Air Conditioner Condenser
342
Method for Cleaning Fin with Compressed Air
343
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
343
Method for Cleaning Radiator Fin and Cooler Fin
343
Method for Reversing Automatic Operation Fan
343
Method for Reversing Manual Operation Fan
343
Method for Inverting and Replacing Bolt on Cutting Edge
345
Method for Replacing Bucket Teeth
346
Method for Checking and Maintenance Air Conditioner
349
Method for Checking Window Washer Fluid Level, Adding Fluid
349
Method for Replacing Slow-Blow Fuse
351
Method for Checking Function of Brake Accumulator
352
Method for Checking Function of Ecss Accumulator
352
Select and Check Tires
353
Method for Cleaning and Replacing Fuel Tank Breather Element
354
Checking Auto-Greasing and Operation Method for Filling Grease
356
Checks before Starting
356
Every 100 Hours Maintenance
358
Every 50 Hours Maintenance
358
Method for Checking Oil Level in Hydraulic Tank, Adding Oil
358
Method for Draining Water and Sediment from Fuel Tank
358
Every 250 Hours Maintenance
359
Method for Checking Battery Electrolyte Level
359
Method for Cleaning Air Conditioner Fresh Air Filter
359
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
361
Method for Testing Parking Brake
361
Method for Checking Looseness of Wheel Hub Bolts, Retightening Bolts
363
Method for Checking Function of Brake Accumulator
364
Method for Cleaning Air Conditioner Recirc Air Filter
364
Every 500 Hours Maintenance
365
Method for Replacing Fuel Prefilter Cartridge
367
Every 1000 Hours Maintenance
369
Method for Replacing Fuel Main Filter Cartridge
369
Method for Cleaning Transfer Case Breather
371
Method for Replacing Hst Oil Filter Cartridge
373
Every 2000 Hours Maintenance
375
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
375
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
375
Method for Checking and Replacing Alternator Belt
375
Method for Replacing Hydraulic Oil Filter Cartridge
378
Method for Replacing Hydraulic Tank Breather Element
380
Method for Changing Oil in Axle Case
381
Method for Replacing Air Conditioner Fresh/Recirc Air Filters
382
Method for Cleaning Brake Circuit Strainer
383
Method for Checking Brake Disc Wear Amount
384
Method for Checking Alternator
385
Method for Checking Function of Ppc Accumulator
385
Method for Checking and Adjusting Engine Valve Clearance
386
Method for Checking Vibration Damper
386
Method for Replacing Kccv Filter Element
386
Method for Replacing Def Filter
389
Method for Replacing Def Tank Breather Element
391
Every 4000 Hours Maintenance
392
Replace Defined Life Parts
392
Method for Lubricating Drive Shaft
393
Method for Checking and Adjusting Air Conditioner Compressor
394
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
394
Method for Checking Starting Motor
394
Method for Checking Water Pump
394
Every 4500 Hours Maintenance
395
Every 8000 Hours Maintenance
395
Method for Checking Wear of Damper Gear
395
Method for Cleaning Def Tank
395
Method for Cleaning Kdpf
395
Method for Replacing Fuel Spray Prevention Cap
395
Method for Replacing Starting Motor
395
End of Service Life
396
Every 9000 Hours Maintenance
396
Method for Replacing Def Hose
396
Specifications
397
Specifications: Wa320-8
398
Attachments and Options
401
Bucket and Tire Selection
402
Explanation of Components in Joystick Steering System
403
Handle Joystick Steering System
403
Function and Structure of Joystick Steering System
408
Precautions for Handling Joystick Steering System
408
Method for Handling Joystick Steering System
409
Method for Getting on or off to Operator's Cab
411
Selection of Operation with Joystick Steering Lever and Steering Wheel
411
Method for Adjusting Joystick Console
412
Explanation of Components on Machines with Quick Coupler
414
Handle Hydraulic Type Quick Coupler
414
Method for Removing Attachment
415
Method for Installing Attachment
418
Precautions for Using Hydraulic Type Quick Coupler
423
Explanation of Components on Machines with Fork
424
Handle Fork
424
Machine Operations and Controls
425
Lcd Unit
431
Pcs (Proportional Control Switch)
431
Method for Setting Pcs
433
Replacement Parts
435
Defined Life Parts List
436
Periodic Replacement of Defined Life Parts
436
Consumable Parts
437
Consumable Parts List
437
Lubrication Chart
438
Recommended Fuel, Coolant, and Lubricant
438
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
440
Recommended Brands and Qualities Other than Komatsu Genuine Oils
442
Index
443
Advertisement
Komatsu 85001 Operation & Maintenance Manual (370 pages)
Bulldozer
Brand:
Komatsu
| Category:
Utility Vehicle
| Size: 15.33 MB
Table of Contents
Table of Contents
18
Safety Information
6
Noise
7
Vibration Levels
8
Vibration - Operating Condition
8
Guide to Reduce Vibration Levels on Machine
8
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Engine Technology to Conform Exhaust Gas Emission
13
Product Information
14
Location of Engine Number Plate
14
Location of Product Identification Number (Pin)/Machine Serial No. Plate
14
Fluorinated Greenhouse Gases
15
Service Meter Location
15
Your Machine Serial Numbers and Distributor
15
Serial Plate
16
Declaration of Conformity
17
Table of Contents
18
Safety
21
Safety Labels
24
Location of Safety Labels
25
Contents of Safety Labels
26
General Precautions Common to Operation and Maintenance
31
Ensure Safe Operation
31
Inspect Machine
31
Keep Machine Clean
31
Precautions before Starting Operation
31
Precautions for Safety-Related Equipment
31
Preparations for Safe Operation
31
Understand the Machine
31
Wear Well-Fitting Clothes and Protective Equipment
31
Actions if Fire Occurs
32
If any Problem Is Found
32
Precautions for Inside Operator's Compartment
32
Precautions to Prevent Fire
32
Provide Fire Extinguisher and First Aid Kit
32
Prevent Fire
33
No Jumping on or off Machine
34
Precautions When Getting on or off Machine
34
Use Handrails and Steps When Getting on or off Machine
34
Electromagnetic Interference
35
Emergency Exit from Operator's Cab
35
Lifting of Personnel Prohibited
35
No People on Attachments
35
Precautions When Leaving Machine
35
Precautions When Standing up from Operator's Seat
35
Do Not Get Caught in Work Equipment
36
Precautions Related to Attachments and Options
36
Precautions Related to Protective Structures
36
Unauthorized Modification
36
Precautions When Running Engine Inside Building
37
Precautions for Operation
38
Do Not Go Close to High-Voltage Cables
38
Investigate and Confirm Jobsite Conditions
38
Precautions for Jobsite
38
Precautions When Working on Loose Ground
38
Beware of Asbestos Dust
39
Check Signs and Signalman's Signals
39
Ensure Good Visibility
39
Checks and Adjustment before Starting Engine
40
Start Engine
40
Use Warning Tags
40
In Cold Weather
41
Precautions When Starting Engine
41
Start Engine with Jumper Cables
41
Checks before Operation
42
Precautions for Operation
42
Precautions When Traveling
42
Precautions When Traveling in Forward or Reverse
42
Precautions When Traveling on Slopes
43
Method of Using Brakes
44
Precautions When Operating Machine
44
Precautions When Operating on Snow or Frozen Surfaces
44
Precautions When Parking Machine
44
Prohibited Operations
44
Precautions for Transportation
45
Precautions When Loading and Unloading
45
Precautions for Towing and Being Towed
46
Towing and Being Towed
46
Precautions for Maintenance
47
Appoint Leader When Working with Others
47
Display Warning Tag During Inspection and Maintenance
47
Keep Work Place Clean and Tidy
47
Only Authorized Personnel
47
Precautions before Starting Inspection and Maintenance
47
Select Suitable Place for Inspection and Maintenance
47
Stability
47
End of Service Life
48
Guards
48
Stop Engine before Carrying out Inspection and Maintenance
48
Two Workers for Maintenance When Engine Is Running
48
Precautions for Working at High Places
49
Precautions When Installing, Removing, or Storing Attachments
49
Precautions When Working on Machine
49
Precautions for Check and Maintenance
50
Precautions for Welding
50
Precautions When Working under Machine or Work Equipment
50
Turn Battery Disconnect Switch to off Position
50
Use Proper Tools
50
Handle Battery
51
Precautions When Using Hammer
51
Precautions for High-Pressure Oil
52
Precautions for High-Temperature Coolant
52
Precautions for High-Temperature Oil
52
Precautions for High-Temperature Parts
52
Handle High-Pressure Hoses and Piping
53
Precautions for High Voltage
53
Precautions for High-Pressure Fuel
53
Precautions for Noise
53
Do Not Disassemble Recoil Spring
54
Handle Accumulator
54
Precautions for High-Pressure Grease When Adjusting Track Tension
54
Chemical Hazard
55
Maintenance of Air Conditioner
55
Method for Selecting Window Washer Fluid
55
Periodic Replacement of Defined Life Parts
55
Precautions for Compressed Air
55
Precautions for Disposing of Waste Materials
55
Precautions for Def
57
General Character and Precautions for Handling
57
Other Precautions
57
Precautions for Adding
57
Precautions for Fire Hazard and Leakage
57
Precautions for Storing
57
Operation
59
General View
60
Machine Equipment Name
60
Controls and Gauges Names
61
Explanation of Components
63
Explanation of Machine Monitor Equipment
63
Switches
139
Control Levers and Pedals
145
Other Equipment
150
Machine Operations and Controls
179
Checks and Adjustment before Starting Engine
179
Method for Starting Engine
208
Method for Operations and Checks after Starting Engine
213
Method for Stopping Engine
216
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
218
Shift Gears
221
Method for Switching between Forward and Reverse
224
Method for Steering Machine
225
Recommended Working Modes for Works
228
Precautions for Operation
230
Precautions When Operating on Slope
231
Do Not Open Door While Operating Machine
232
Do Not Modify Cab Glass in any Way that will Obstruct the View
232
Precautions for Floating Operation
232
Precautions for Blind Spots Caused by Cab and Rops Structures
232
Recommended Applications
232
Method for Adjusting Work Equipment
234
Tips for Longer Undercarriage Life
235
Method for Parking Machine
238
Method for Checking after Finishing Work
240
Lock
240
Handle Air Conditioner
245
Explanation of Air Conditioner Equipment
245
Method for Operating to Prevent Dust from Entering into Cab
246
Method for Checking During off Season
246
Method for Replacing Receiver
247
Handle Radio
248
Explanation of Radio Equipment
248
Method for Controlling Radio
250
Antenna
252
Transportation
253
Travel on Road
253
Precautions for Transporting Machine
253
Transportation Procedure
253
Remove Cab
253
Method for Removing Work Equipment
253
Loading and Unloading with Trailer
254
Method for Lifting Machine
259
Cold Weather Operation
261
Cold Weather Operation Information
261
Precautions after Daily Work Completion in Cold Weather
262
After Cold Weather Season
262
Precautions for Long-Term Storage
263
Preparation for Long-Term Storage
263
Maintenance During Long-Term Storage
263
Starting Machine after Long-Term Storage
263
Troubles and Actions
265
Precautions for Towing Machine
265
Precautions for Discharged Battery
266
Other Trouble
272
Maintenance
277
Precautions for Maintenance
278
Check Service Meter Reading
278
Always Use Clean Washer Fluid
278
Check Drained Oil and Used Filter
278
Fresh and Clean Lubricants
278
Komatsu Genuine Lubricants
278
Komatsu Genuine Replacement Parts
278
Precautions for Adding Def
278
Precautions for Refilling Oil or Fuel
278
Welding Instructions
278
Avoid Mixing Oil
279
Bleed Air from Hydraulic Circuit
279
Checks after Inspection and Maintenance
279
Dusty Jobsites
279
Lock Inspection Covers
279
Precautions for Opening and Closing Radiator Grille
279
Precautions When Installing Hydraulic Hoses
279
Precautions When Opening Inspection Cover
279
Fuel and Lubricants to Match the Ambient Temperature
280
Outline of Maintenance
281
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
281
Handle Electrical Components
284
Handle Hydraulic Components
285
Standard Tightening Torque for Bolts and Nuts
286
Maintenance Schedule
288
Maintenance Schedule Table
288
Maintenance Procedure
290
When Required
290
Method for Checking, Cleaning and Replacing Air Cleaner
290
Method for Cleaning Inside of Cooling System
293
Method for Cleaning Inside Machine
297
Method for Checking and Adjusting Track Tension
298
Method for Checking and Cleaning Radiator Front
298
Method for Checking Looseness and Tightening Track Shoe Bolts
300
Method for Checking Idler Oil Level
301
Method for Adjusting Idler Clearance
302
Clean and Check Radiator Fins and Oil Cooler Fins
303
Method for Inverting and Replacing Cutting Edge and End Bit
303
Method for Cleaning Hydraulic Tank Breather
306
Method for Cleaning Fuel Tank Breather
307
Method for Checking Door Latch
308
Method for Checking Door Lock Striker
308
Method for Lubricating Door Hinge
308
Method for Replacing Door Damper
308
Method for Checking Window Washer Fluid Level, Adding Fluid
309
Method for Checking Wiper Blade
309
Method for Replacing Wiper Blade
310
Method for Bleeding Air from Hydraulic Circuit
311
Method for Checking and Maintenance Air Conditioner
311
Method for Adjusting Shims at Center Ball
313
Checks before Starting
314
Every 50 Hours Maintenance
314
Method for Lubricating
314
Every 250 Hours Maintenance
315
Method for Checking Oil Level in Final Drive Case, Adding Oil
315
Method for Checking Electrical Intake Air Heater
313
Method for Releasing Pressure in Hydraulic Circuit
313
Method for Checking Battery Electrolyte Level
316
Method for Checking Brake Performance
318
Every 500 Hours Maintenance
319
Method for Replacing Fuel Prefilter Cartridge
321
Method for Replacing Air Conditioner Fresh/Recirc Filters
323
Method for Checking Electric Wiring Around Starting Motor and Alternator
324
Every 1000 Hours Maintenance
325
Method for Changing Oil in Final Drive Case
325
Method for Replacing Fuel Main Filter Cartridge
326
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
328
Method for Replacing Fuel Tank Breather Element
328
Method for Replacing Def Tank Breather Element
329
Method for Replacing Hydraulic Tank Breather Element
329
Method for Checking for Loose Rops Mount Bolts
330
Method for Checking and Cleaning Fan
331
Every 2000 Hours Maintenance
332
Method for Changing Oil in Hydraulic Tank, Replacing Hydraulic Oil Filter Element, Replacing Hst Oil Filter, and Cleaning Hydraulic Tank Strainer
332
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
335
Method for Checking Alternator
338
Method for Checking and Adjusting Engine Valve Clearance
338
Method for Replacing Kccv Filter Element
338
Method for Replacing Def Filter
341
Every 4000 Hours Maintenance
344
Replace Defined Life Parts
344
Method for Checking Water Pump
344
Method for Checking Starting Motor
344
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
345
Every 4500 Hours Maintenance
346
Every 8000 Hours Maintenance
347
Every 9000 Hours Maintenance
347
Method for Cleaning Def Tank
347
Method for Cleaning Def Tank Mounting Portion
347
Method for Replacing Engine High-Pressure Piping Clamp
347
Method for Replacing Fuel Spray Prevention Cap
347
Method for Replacing Def Hose
347
End of Service Life
347
Method for Replacing Accumulator (for Control Circuit)
345
Specifications
349
Specifications:d37Ex-24
350
Specifications:d37Px-24
350
Attachments and Options
353
General Precautions
354
Precautions for Safety
354
Replacement Parts
355
Periodic Replacement of Defined Life Parts
356
Defined Life Parts List
356
Consumable Parts
357
Consumable Parts List
357
Recommended Fuel, Coolant, and Lubricant
359
Lubrication Chart
359
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
361
Recommended Brands and Qualities Other than Komatsu Genuine Oils
362
Index
363
Komatsu 85001 Operation & Maintenance Manual (420 pages)
WHEEL LOADER
Brand:
Komatsu
| Category:
Compact Loader
| Size: 14.33 MB
Table of Contents
Table of Contents
19
Eu Directives
4
Safety Information
6
Safety Labels
7
Noise Emission Levels
8
Vibration Level
9
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Engine Technology to Conform Exhaust Gas Emission
11
Product Information
12
Location of Product Identification Number (Pin)/Machine Serial No. Plate
12
Location of Engine Number Plate
12
Rops/Fops Serial Plate Location
13
Transmission Serial Plate Location
13
Seat Plate Location
14
Service Meter Location
14
Your Machine Serial Numbers and Distributor
14
Declaration of Conformity
16
Retrofitting by Third-Party Suppliers
17
Explanation of Acronyms
18
Table of Contents
19
Safety
23
Safety Labels
24
Location of Safety Labels
24
Contents of Safety Labels
26
General Precautions Common to Operation and Maintenance
35
Precautions before Starting Operation
35
Preparations for Safe Operation
35
Precautions to Prevent Fire
37
Precautions When Getting on or off Machine
38
Do Not Get Caught
40
Precautions Related to Protective Structures
40
Unauthorized Modification
41
Precautions Related to Attachments and Options
41
Precautions When Running Engine Inside Building
41
Precautions for Operation
42
Precautions for Jobsite
42
Start Engine
44
Precautions for Operation
46
Precautions for Transportation
51
Towing and Being Towed
52
Precautions for Maintenance
53
Precautions before Starting Inspection and Maintenance
53
Precautions for Check and Maintenance
57
Tires
61
Precautions for Def
63
General Character and Precautions for Handling
63
Precautions for Adding
63
Precautions for Storing
63
Precautions for Fire Hazard and Leakage
63
Other Precautions
63
Operation
65
General View
66
Machine Equipment Name
66
Controls and Gauges Names
67
Other Equipment Name
71
Explanation of Components
74
Explanation of Machine Monitor Equipment
74
Switches
148
Control Levers and Pedals
162
Other Equipment
165
Machine Operations and Controls
198
Checks and Adjustment before Starting Engine
198
Method for Starting Engine
222
Method for Operations and Checks after Starting Engine
226
Method for Stopping Engine
229
Method for Starting Machine (Travel Forward and Reverse, and Shifting Gear) and Stopping Machine
230
Method for Steering Machine
238
Method for Operating Work Equipment
240
Precautions for Operation
241
Method for Adjusting Work Equipment Posture
243
Recommended Applications
245
Method for Parking Machine
250
Method for Checking after Finishing Work
252
Lock
252
Handle Tire
254
Handle Air Conditioner
257
Explanation of Air Conditioner Equipment
258
Method for Operating Air Conditioner
263
Transportation
267
Transportation Procedure
267
Loading and Unloading with Trailer
267
Method for Lifting Machine
271
Cold Weather Operation
274
Cold Weather Operation Information
274
Precautions after Daily Work Completion in Cold Weather
275
Precautions in Cold Weather
275
After Cold Weather Season
276
Precautions for Long-Term Storage
277
Preparation for Long-Term Storage
277
Maintenance During Long-Term Storage
277
Starting Machine after Long-Term Storage
277
Troubles and Actions
279
Actions When Running out of Fuel
279
Precautions for Towing Machine
280
Precautions for Discharged Battery
282
Other Trouble
286
Maintenance
293
Precautions for Maintenance
294
Check Service Meter Reading
294
Komatsu Genuine Replacement Parts
294
Komatsu Genuine Lubricants
294
Always Use Clean Washer Fluid
294
Fresh and Clean Lubricants
294
Check Drained Oil and Used Filter
294
Precautions for Refilling Oil or Fuel
294
Precautions for Adding Def
294
Welding Instructions
294
Dusty Jobsites
295
Avoid Mixing Oil
295
Lock Inspection Covers
295
Bleed Air from Hydraulic Circuit
295
Precautions When Installing Hydraulic Hoses
295
Checks after Inspection and Maintenance
295
Fuel and Lubricants to Match the Ambient Temperature
295
Close Engine Side Cover Securely
296
Outline of Maintenance
297
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
297
Handle Electrical Components
301
Standard Tightening Torque for Bolts and Nuts
302
Maintenance Schedule
304
Maintenance Schedule Table
304
Maintenance Interval When Diesel Fuel Mixed with Bio-Fuel Is Used
305
Maintenance Procedure
307
Initial 10 Hours Maintenance (Only for the First 100 Hours)
307
Initial 250 Hours Maintenance (Only after the First 250 Hours)
307
When Required
307
Method for Checking, Cleaning and Replacing Air Cleaner
307
Method for Cleaning Inside of Cooling System
312
Method for Checking Oil Level in Transfer Case and Adding Oil
316
Method for Checking Oil Level in Axle Case and Adding Oil
318
Method for Cleaning Axle Breather
319
Method for Cleaning Air Conditioner Condenser
320
Method for Cleaning Fin with Compressed Air
321
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
321
Method for Cleaning Radiator Fin and Cooler Fin
321
Method for Reversing Automatic Operation Fan
321
Method for Reversing Manual Operation Fan
321
Method for Inverting and Replacing Bolt on Cutting Edge
324
Method for Replacing Bucket Teeth
324
Method for Checking Window Washer Fluid Level, Adding Fluid
327
Method for Checking and Maintenance Air Conditioner
328
Method for Replacing Slow-Blow Fuse
331
Method for Checking Function of Ecss Accumulator
332
Method for Checking Function of Brake Accumulator
333
Select and Check Tires
333
Method for Cleaning and Replacing Fuel Tank Breather Element
335
Checks before Starting
336
Every 50 Hours Maintenance
337
Every 100 Hours Maintenance
337
Method for Draining Water and Sediment from Fuel Tank
337
Method for Lubricating Work Equipment
337
Method for Checking Oil Level in Hydraulic Tank, Adding Oil
339
Method for Lubricating Rear Axle Pivot Pin
339
Method for Cleaning Air Conditioner Fresh Air Filter
341
Every 250 Hours Maintenance
342
Method for Lubricating Steering Cylinder Pin
342
Method for Checking Battery Electrolyte Level
342
Method for Checking Looseness of Wheel Hub Bolts, Retightening Bolts
344
Method for Testing Parking Brake
344
Method for Checking Function of Brake Accumulator
345
Every 500 Hours Maintenance
346
Method for Cleaning Air Conditioner Recirc Air Filter
345
Method for Replacing Fuel Prefilter Cartridge
348
Every 1000 Hours Maintenance
350
Method for Replacing Fuel Main Filter Cartridge
350
Method for Cleaning Transfer Case Breather
352
Method for Replacing Hst Oil Filter Cartridge
354
Every 2000 Hours Maintenance
356
Method for Lubricating Center Hinge Pin
356
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
356
Method for Checking and Replacing Alternator Belt
356
Method for Changing Oil in Hydraulic Tank
356
Method for Replacing Hydraulic Oil Filter Cartridge
358
Method for Replacing Hydraulic Tank Breather Element
360
Method for Replacing Hst Drain Filter Cartridge
361
Method for Changing Oil in Axle Case
363
Method for Replacing Air Conditioner Fresh Air Filter
364
Method for Replacing Air Conditioner Recirc Air Filter
364
Method for Cleaning Brake Circuit Strainer
365
Method for Checking Brake Disc Wear Amount
366
Method for Checking Alternator
367
Method for Checking and Adjusting Engine Valve Clearance
367
Method for Checking Function of Ppc Accumulator
367
Method for Replacing Kccv Filter Element
368
Method for Replacing Def Filter
370
Method for Replacing Def Tank Breather Element
373
Every 4000 Hours Maintenance
375
Replace Defined Life Parts
375
Method for Lubricating Drive Shaft
376
Method for Checking and Adjusting Air Conditioner Compressor
377
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
377
Every 4500 Hours Maintenance
378
Every 8000 Hours Maintenance
378
Every 9000 Hours Maintenance
378
Method for Checking Wear of Damper Gear
378
Method for Cleaning Def Tank
378
Method for Replacing Fuel Spray Prevention Cap
378
Method for Replacing Starting Motor
378
Method for Replacing Def Hose
378
End of Service Life
378
Method for Checking Starting Motor
377
Method for Checking Water Pump
377
Specifications
379
Specifications: Wa200-8
380
Attachments and Options
383
Bucket and Tire Selection
384
Handle Hydraulic Type Quick Coupler
385
Explanation of Components on Machines with Quick Coupler
385
Method for Removing Attachment
386
Method for Installing Attachment
387
Handle Fork
390
Explanation of Components on Machines with Fork
390
Machine Operations and Controls
391
Pcs(Proportional Control Switch)
396
Lcd Unit
396
Method for Setting Pcs
398
Auto-Greasing
400
Initial 10 Hours Maintenance (Only for the First 100 Hours)
403
Replacement Parts
405
Periodic Replacement of Defined Life Parts
406
Defined Life Parts List
406
Consumable Parts
407
Consumable Parts List
407
Recommended Fuel, Coolant, and Lubricant
408
Lubrication Chart
408
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
410
Recommended Brands and Qualities Other than Komatsu Genuine Oils
411
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