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Manuals and User Guides for Komatsu HB365LC-3. We have
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Komatsu HB365LC-3 manual available for free PDF download: Operation & Maintenance Manual
Komatsu HB365LC-3 Operation & Maintenance Manual (506 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 24.8 MB
Table of Contents
Table of Contents
17
Safety Information
5
Safety Labels
6
Noise
7
Vibration Levels
8
Vibration - Operating Condition
8
Guide to Reduce Vibration Levels on Machine
8
Introduction
10
Main Use of Machine
10
Visibility from Operator's Seat
10
Outline of Hybrid System
11
Low Fuel Consumption by Hybrid System
11
Engine Technology to Conform Exhaust Gas Emission
12
Product Information
13
Location of Eu Regulations, Engine Number Plate
13
Location of Product Identification Number (Pin)/Machine Serial No. Plate
13
Fluorinated Greenhouse Gases
14
Service Meter Location
14
Your Machine Serial Numbers and Distributor
14
Serial Plate
15
Declaration of Conformity
16
Table of Contents
17
Safety Labels
24
Location of Safety Labels
25
Contents of Safety Labels
27
General Precautions Common to Operation and Maintenance
39
Ensure Safe Operation
39
Inspect Machine
39
Keep Machine Clean
39
Precautions before Starting Operation
39
Precautions for Safety-Related Equipment
39
Preparations for Safe Operation
39
Understand the Machine
39
Wear Well-Fitting Clothes and Protective Equipment
39
Actions if Fire Occurs
40
If any Problem Is Found
40
Precautions for Inside Operator's Compartment
40
Precautions to Prevent Fire
40
Provide Fire Extinguisher and First Aid Kit
40
Prevent Fire
41
Precautions When Getting on or off Machine
42
Use Handrails and Steps When Getting on or off Machine
42
Emergency Exit from Operator's Cab
43
Lifting of Personnel Prohibited
43
No Jumping on or off Machine
43
No People on Attachments
43
Precautions When Leaving Machine
43
Precautions When Standing up from Operator's Seat
43
Do Not Get Caught in Work Equipment
44
Electromagnetic Interference
44
Precautions Related to Protective Structures
44
Actions in the Event of Damage to Safety Structures
45
Precautions Related to Attachments and Options
45
Protection against Falling, Flying or Intruding Objects
45
Unauthorized Modification
45
Precautions Related to Cab Glass
46
Precautions When Running Engine Inside Building
46
Precautions for Operation
47
Do Not Go Close to High-Voltage Cables
47
Investigate and Confirm Jobsite Conditions
47
Precautions for Jobsite
47
Precautions When Working on Loose Ground
47
Ensure Good Visibility
48
Check Signs and Signalman's Signals
49
Beware of Asbestos Dust
50
Start Engine
50
Use Warning Tags
50
Checks and Adjustment before Starting Engine
51
In Cold Weather
51
Precautions When Starting Engine
51
Checks before Operation
52
Precautions for Operation
52
Start Engine with Jumper Cables
52
Precautions When Travelling
53
When Travelling in Forward or Reverse and Swinging
53
Precautions When Travelling on Slopes
54
Precautions When Operating on Slopes
55
Prohibited Operations
55
Precautions When Operating on Snow or Frozen Surfaces
57
Precautions When Parking Machine
57
Precautions for Transportation
58
Precautions When Loading and Unloading
58
Precautions for Towing and Being Towed
59
Towing and Being Towed
59
Lifting Operation by Using Bucket with Hook
60
Precautions for Lifting Operations
60
Precautions for Maintenance
61
Appoint Leader When Working with Others
61
Display Warning Tag During Inspection and Maintenance
61
Keep Work Place Clean and Tidy
61
Only Authorized Personnel
61
Precautions before Starting Inspection and Maintenance
61
Select Suitable Place for Inspection and Maintenance
61
End of Service Life
62
Guards
62
Stability
62
Stop Engine before Carrying out Inspection and Maintenance
62
Two Workers for Maintenance When Engine Is Running
62
Precautions for Working at High Places
63
Precautions When Installing, Removing, or Storing Attachments
63
Precautions When Working on Machine
63
Precautions for Check and Maintenance
64
Precautions for Welding
64
Precautions When Working under Machine or Work Equipment
64
Turn Battery Disconnect Switch to off Position
64
Use Proper Tools
64
Handle Battery
65
Precautions When Using Hammer
65
Precautions for High-Pressure Oil
66
Precautions for High-Temperature Coolant
66
Precautions for High-Temperature Oil
66
Precautions for High-Temperature Parts
66
Handle High-Pressure Hoses and Piping
67
Precautions for High Voltage
67
Precautions for High-Pressure Fuel
67
Precautions for Noise
67
Do Not Disassemble Recoil Spring
68
Handle Accumulator and Gas Spring
68
Precautions for High-Pressure Grease When Adjusting Track Tension
68
Chemical Hazard
69
Maintenance of Air Conditioner
69
Method for Selecting Window Washer Fluid
69
Periodic Replacement of Defined Life Parts
69
Precautions for Compressed Air
69
Precautions for Disposing of Waste Materials
69
Precautions for Def
71
General Character and Precautions for Handling
71
Other Precautions
71
Precautions for Adding
71
Precautions for Fire Hazard and Leakage
71
Precautions for Storing
71
Precautions for Hybrid System
72
Precautions for Electromagnetic Waves
72
Operation
73
General View
74
Machine Equipment Name
74
Cab Equipment Names
76
Controls and Gauges Names
77
Explanation of Components
80
Explanation of Machine Monitor Equipment
80
Switches
161
Control Levers and Pedals
171
Other Equipment
174
Machine Operations and Controls
217
Checks and Adjustment before Starting Engine
217
Method for Starting Engine
249
Method for Operations and Checks after Starting Engine
252
Method for Stopping Engine
262
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
264
Method for Steering Machine
267
Method for Swinging Machine
269
Method for Operating Work Equipment
270
Handle Working Mode
271
Prohibited Operations
273
Precautions for Operation
277
Precautions for Working on Slope
279
Method for Escaping from Mud
280
Recommended Applications
281
Effective Use of Hydraulic Excavator
282
Method for Replacing and Inverting Bucket
283
Method for Parking Machine
286
Lock
288
Method for Checking after Finishing Work
288
Handle Air Conditioner
295
Explanation of Air Conditioner Equipment
296
Method for Operating Air Conditioner
300
Handling Radio
308
Explanation of Radio Equipment
308
Method for Controlling Radio
310
Space for Radio Cassette
313
Stow Antenna
313
Transportation
314
Precautions for Transporting Machine
314
Select Transportation Method
314
Loading and Unloading with Trailer
315
Method for Lifting Machine
327
Cold Weather Operation
329
Cold Weather Operation Information
329
Precautions after Daily Work Completion
330
After Cold Weather Season
331
Precautions for Long-Term Storage
332
Maintenance During Long-Term Storage
332
Preparation for Long-Term Storage
332
Starting Machine after Long-Term Storage
332
Troubles and Actions
334
Actions When Running out of Fuel
334
Phenomena that Are Not Failures
335
Precautions for Towing Machine
336
Precautions for Severe Job Condition
337
Precautions for Discharged Battery
338
If Troubles on Hybrid System Occur
341
Other Trouble
344
Maintenance
349
Precautions for Maintenance
350
Always Use Clean Washer Fluid
350
Check Drained Oil and Used Filter
350
Check Service Meter Reading
350
Fresh and Clean Lubricants
350
Komatsu Genuine Lubricants
350
Komatsu Genuine Replacement Parts
350
Precautions for Adding Def
350
Precautions for Refilling Oil or Fuel
350
Welding Instructions
350
Avoid Mixing Oil
351
Bleed Air from Hydraulic Circuit
351
Checks after Inspection and Maintenance
351
Dusty Jobsites
351
Fuel and Lubricants to Match the Ambient Temperature
351
Lock Inspection Covers
351
Precautions for Scr Assembly
351
Precautions When Installing Hydraulic Hoses
351
Close Engine Hood Securely
352
Outline of Maintenance
353
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
353
Handle Electrical Components
357
Handling Hybrid Components and High Voltage Wiring
357
Standard Tightening Torque for Bolts and Nuts
359
Maintenance Schedule
361
Maintenance Schedule Table
361
Maintenance Interval for Hydraulic Breaker
362
Maintenance Procedure
364
Initial 250 Hours Maintenance (Only after the First 250 Hours)
364
When Required
364
Method for Checking, Cleaning and Replacing Air Cleaner
364
Method for Cleaning Inside of Cooling System
369
Method for Checking Looseness and Tightening Track Shoe Bolts
376
Method for Checking and Adjusting Track Tension
377
Method for Replacing Bucket Teeth (Vertical Pin Type)
378
Method for Replacing Bucket Teeth (Horizontal Pin Type)
381
Method for Replacing Bucket Side Cutter and Shroud
382
Method for Adjusting Bucket Clearance
383
Method for Checking and Maintenance Air Conditioner
384
Method for Checking Window Washer Fluid Level, Adding Fluid
384
Method for Washing Washable Floor
386
Method for Checking Gas Spring
389
Method for Bleeding Air from Hydraulic Circuit
390
Method for Checking Auto-Greasing System
391
Checks before Starting
394
Every 50 Hours Maintenance
394
Method for Lubricating Work Equipment
394
Every 250 Hours Maintenance
395
Method for Checking Battery Electrolyte Level
395
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
397
Method for Lubricating Swing Circle
398
Every 500 Hours Maintenance
399
Method for Lubricating
399
Method for Replacing Fuel Prefilter Cartridge
402
Method for Checking Swing Pinion Grease Level, Add Grease
405
Method for Checking and Cleaning Radiator Fins (for Engine, Hybrid Equipment), Oil Cooler Fins, Aftercooler Fins, and Air Conditioner Condenser Fins
406
Method for Cleaning Air Conditioner Fresh/Recirc Filters
408
Method for Checking Oil Level in Swing Machinery Case, Adding Oil
409
Method for Checking Oil Level in Electric Swing Motor Case, Add Oil
410
Method for Checking Oil Level in Motor-Generator Case, Add Oil
411
Every 1000 Hours Maintenance
412
Method for Checking Oil Level in Final Drive Case, Adding Oil
412
Check Structures for Cracks
412
Method for Replacing Hydraulic Oil Filter Element
412
Change Oil in Swing Machinery Case and Electric Swing Motor Case
414
Method for Changing Oil in Motor-Generator Case, Clean Oil Filter
415
Method for Replacing Fuel Main Filter Cartridge
416
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
418
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Breaker)
418
Method for Replacing Hydraulic Tank Breather Element
418
Method for Replacing Def Tank Breather Element
419
Every 2000 Hours Maintenance
420
Method for Checking Fan Belt Tension and Replacing Fan Belt
420
Method for Checking Alternator Belt Tension and Replacing Alternator Belt
420
Method for Changing Oil in Final Drive Case
420
Method for Cleaning Hydraulic Tank Strainer
421
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tor (for Control Circuit)
422
Method for Checking Alternator
425
Method for Checking and Adjusting Engine Valve Clearance
425
Method for Replacing Kccv Filter Element
425
Method for Replacing Def Filter
428
Every 4000 Hours Maintenance
431
Method for Checking and Cleaning Electric Swing Motor Cooling Oil Delivery Filter
431
Replace Defined Life Parts
431
Method for Checking Starting Motor
432
Method for Checking Vibration Damper
432
Method for Checking Water Pump
432
Method for Replacing Accumulator (for Control Circuit)
432
Every 4500 Hours Maintenance
433
Every 5000 Hours Maintenance
433
Method for Cleaning Kdpf
433
Method for Cleaning Def Tank
433
Method for Changing Oil in Hydraulic Tank
434
Every 8000 Hours Maintenance
435
Every 9000 Hours Maintenance
435
Method for Replacing Fuel Spray Prevention Cap
435
Method for Replacing Def Hose
435
End of Service Life
435
Specifications
437
Specifications: Hb365Lc-3, Hb365Nlc-3
438
Explanation of Lift Capacity Chart (1-Piece Boom)
439
Attachments and Options
443
Precautions for Using Attachment and Options
444
Precautions When Removing and Installing
444
Precautions When Selecting
444
Precautions When Using
444
Read the Operation and Maintenance Manual Thoroughly
444
Handle Bucket with Hook
446
Precautions for Operation
446
Handle Quick Coupler
447
Explanation of Equipment on Quick Coupler
447
Method for Removing and Installing Attachment
448
Handle Machine Ready for Installation of Attachment
451
Explanation of Components on Machine Equipped with Attachment
451
Method for Change-Over and Connect Hydraulic Circuit for Machine Ready for Installation of Attachment
455
Method for Removing and Installing Attachment
458
Method for Operating Attachment
462
Long-Term Storage
466
Maintenance of Additional Filter for Breaker
467
Specifications
470
Arm/Pin Information
471
Attachments and Options
472
Install Attachment
472
Track Shoes Selection
474
Bucket Teeth Selection
475
Recommended Attachment Operations
476
Hydraulic Breaker
476
Komvision
481
Machine Monitor Equipment Name
481
PRECAUTIONS WHEN USING Komvision
481
Explanation of Machine Monitor Equipment
482
Warning Display
483
Camera Controller Caution Lamp
484
Camera System Caution Lamp
484
Monitor Display
485
Monitor Display Selector Switch
486
Camera Image Selector Switch
487
Method for Checking before Starting
488
Method for Checking Camera Visibility
488
Troubles and Actions
488
Replacement Parts
489
Periodic Replacement of Defined Life Parts
490
Defined Life Parts List
490
Consumable Parts
491
Recommended Fuel, Coolant, and Lubricant
493
Lubrication Chart
493
Use of Fuel, Coolant and Lubricants According to Ambient Temperature
494
Recommended Brands and Qualities Other than Komatsu Genuine Oils
496
Index
497
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