Komatsu PW160-7H Manuals

Manuals and User Guides for Komatsu PW160-7H. We have 1 Komatsu PW160-7H manual available for free PDF download: Operation & Maintenance Manual

Komatsu PW160-7H Operation & Maintenance Manual (346 pages)

Wheeled excavator

Brand: Komatsu | Category: Excavators | Size: 9.37 MB

Table of Contents

13
- Foreword
  
  3
- Foreword
  
  4
- Safety Information
  
  5
  - Safety Messages
    5
  - Noise
    6
  - Vibration
    6
  - Emergency Steering
    7
- Introduction
  
  8
  - Intended Use
    8
  - Features
    8
  - Breaking in Your New Machine
    9
- Locations of Plates, Table to Enter Serial No. and Distributor
  
  10
- General Precautions
  
  20
- Precaution During Operation
  
  27
  - Before Starting Engine
    27
  - Operating Machine
    28
  - Transportation
    35
  - Battery
    36
  - Towing
    37
  - Bucket with Hook or Bucket Link with Lifting Eye
    38
  - Handling of Fluids
    40
- Precautions for Maintenance
  
  42
  - Before Carrying out Maintenance
    42
  - During Maintenance
    45
- Position for Attaching Safety Labels
  
  48
- Lifting Capacity Chart Pw160-7H
  
  56
- Operation
  
  69
- General View
  
  70
  - General View of Machine
    70
  - General View of Controls and Gauges
    71
- Explanation of Components
  
  72
  - Machine Monitor
    72
  - Basic Check Items
    75
- Switches
  
  103
- Control Levers, Pedals
  
  111
  - Front Window
    117
  - Emergency Exit from Operator's Cab
    121
  - Door Lock
    122
  - Cap, Cover with Lock
    123
  - Fuse
    124
  - Luggage Tray
    125
  - Ashtray
    125
  - Cup Holder
    125
  - Hot and Cool Box
    125
  - Cab Radio
    126
  - Power Pick-Up Port
    126
  - Handling Air Conditioner
    127
  - Fusible Link
    140
  - Controller
    141
  - Tool Box (Chassis)
    141
  - Refuelling Pump
    141
  - Warning Lamps
    143
  - Handling Accumulators
    144
- Operation
  
  145
  - Check before Starting Engine
    145
- Operations and Checks before Starting Engine
  
  156
  - Starting Engine
    158
  - Moving Machine off
    167
  - Steering
    170
  - Travelling on Public Highway
    171
  - Stopping & Parking
    172
  - SWINGING (Slewing the Upper Carriage)
    174
  - Operation of Work Equipment
    175
  - Working Mode Selection
    177
  - Prohibitions for Operation
    179
  - Precautions for Operation
    180
  - Recommendations for Travelling
    182
  - Precautions When Travelling up or down Hills
    183
  - How to Escape from Mud
    184
  - Work Possible Using Hydraulic Excavator
    185
  - Replacement and Inversion of Bucket
    187
  - Stopping Engine
    189
  - Check after Finishing Work
    189
- Check after Stopping Engine
  
  190
  - Locking
    190
  - Overload Warning Device
    190
  - Handling the Wheels
    190
- Transportation
  
  195
  - Loading, Unloading Work
    195
  - Precautions for Loading
    197
  - Precautions for Transportation
    200
  - Travelling Posture
    202
- Cold Weather Operation
  
  204
  - Precautions for Low Temperature
    204
  - Precautions after Completion of Work
    206
  - After Cold Weather
    206
- Long-Term Storage
  
  207
  - Before Storage
    207
  - During Storage
    207
  - After Storage
    208
  - Starting Machine after Long-Term Storage
    208
- Troubleshooting
  
  209
  - Phenomena that Are Not Failures
    209
  - Method of Towing Machine
    210
  - Precautions on Particular Jobsites
    210
  - Discharged Battery
    211
  - Other Trouble
    215
- Maintenance
  
  221
- Guides to Maintenance
  
  222
- Outline of Service
  
  225
  - Outline of Oil, Fuel, Coolant
    225
  - Outline of Electric System
    228
  - Outline of Hydraulic System
    229
- Wear Parts List
  
  231
- Use Fuel, Coolant and Lubricants According to Ambient Temperature
  
  232
  - Proper Selection of Fuel, Coolant and Lubricants
    232
- Use Fuel, Coolant and Lubricants According to Ambient Temperature Cont
  
  234
- Standard Tightening Torques for Bolts and Nuts
  
  236
  - Introduction of Necessary Tools
    236
- Tightening Torque Specifications
  
  237
  - Tightening Torque List
    237
- Periodic Replacement of Safety Critical Parts
  
  238
  - Safety Critical Parts
    239
Maintenance Schedule Chart

240
- Key to Lubrication Points
  244
- Service Procedure
  
  246
  - Initial 50 Hours Service
    246
  - Check and Tighten Wheel Nuts
    246
  - Initial 250 Hours Service
    246
  - Replace Fuel Filter Cartridge
    246
  - Check Engine Valve Clearance, Adjust
    246
  - Change Oil in Transmission, Hubs + Axles
    246
  - When Required
    247
  - Check, Clean and Replace Air Cleaner Element
    247
  - Clean Inside of Cooling System
    252
    
    Checking Coolant Level
    255
    
    Check and Tighten Wheel Nuts
    258
    
    Check Electrical Intake Air Heater
    258
    
    Check Alternator
    258
    
    Replace Bucket Side Cutters
    259
    
    Check Start Motor
    259
    
    Replace Bucket Teeth
    260
    
    Adjust Bucket Clearance
    264
    
    Check Window Washer Fluid Level, Add Fluid
    265
    
    Check and Adjust Air Conditioner
    266
    
    Check before Starting
    267
    
    Check Coolant Level, Add Water
    267
    
    Drain Engine Breather Oil Catcher
    267
  - Check Oil Level in Engine Oil Pan, Add Oil
    268
  - Check Fuel Level, Add Fuel
    269
  - Check Air Cleaner for Clogging
    270
  - Check Oil Level in Hydraulic Tank, Add Oil
    270
  - Check Electric Wiring
    271
  - Check for Water and Sediment in Sedimentor. Drain Water and Sediment
    271
    
    Every 50 Hours
    272
    
    Drain Water and Sediment from Fuel Tank
    272
    
    Every 100 Hours Service
    273
    
    Every 250 Hours Maintenance
    279
    
    Every 500 Hours Service
    285
    
    Every 1000 Hours Service
    292
    
    Every 2000 Hours Service
    299
    
    Every 4000 Hours Service
    301
    
    Every 5000 Hours Service
    302
- Specifications
  
  305
- Specifications
  
  306
- 1 Piece Boom
  
  307
- 2 Piece Boom
  
  308
  - Working Range: One Piece Boom
    309
  - Working Range: Two Piece Boom
    310
- Options, Attachments
  
  311
- General Precautions
  
  312
  - Precautions Related to Safety
    312
- Precautions When Installing Attachments
  
  313
- Handling Bucket with Hook
  
  315
  - Checking for Damage to Bucket with Hook
    315
  - Prohibited Operations
    315
  - Precautions During Operations
    315
- Machines Ready for Attachments
  
  316
  - General Locations
    316
  - Handling the Clamshell Bucket
    318
  - Operation
    320
  - Method for Releasing Pressure in Control Circuit of Machines Equipped with Accumulator
    323
  - Long-Term Storage
    323
- Introduction of Attachments and Extending Machine Service Life
  
  324
  - Hydraulic Breaker
    324
  - Power Ripper
    327
  - Fork Grab
    328
  - Grapple Bucket
    329
  - Scrap Grapple
    330
  - Crusher & Smasher
    332
  - Hydraulic Pile Driver
    333
  - Hydraulic Excavator with Multipurpose Crane
    334
- Index
  
  343

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More Komatsu Manuals

Komatsu PW160-7H Manuals

Komatsu PW160-7H Operation & Maintenance Manual (346 pages)

Table of Contents

Table of Contents

Foreword

Foreword

Safety Information

Introduction

Locations of Plates, Table to Enter Serial No. and Distributor

General Precautions

Precaution During Operation

Precautions for Maintenance

Position for Attaching Safety Labels

Lifting Capacity Chart Pw160-7H

Operation

General View

Explanation of Components

Switches

Control Levers, Pedals

Operation

Operations and Checks before Starting Engine

Check after Stopping Engine

Transportation

Cold Weather Operation

Long-Term Storage

Troubleshooting

Maintenance

Guides to Maintenance

Outline of Service

Wear Parts List

Use Fuel, Coolant and Lubricants According to Ambient Temperature

Use Fuel, Coolant and Lubricants According to Ambient Temperature Cont

Standard Tightening Torques for Bolts and Nuts

Tightening Torque Specifications

Periodic Replacement of Safety Critical Parts

Maintenance Schedule Chart

Service Procedure

Specifications

Specifications

1 Piece Boom

2 Piece Boom

Options, Attachments

General Precautions

Precautions When Installing Attachments

Handling Bucket with Hook

Machines Ready for Attachments

Introduction of Attachments and Extending Machine Service Life

Index

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