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Komatsu PW98MR-10 Manuals
Manuals and User Guides for Komatsu PW98MR-10. We have
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Komatsu PW98MR-10 manual available for free PDF download: Operation & Maintenance Manual
Komatsu PW98MR-10 Operation & Maintenance Manual (446 pages)
Wheeled excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 40.32 MB
Table of Contents
Table of Contents
17
Safety Information
5
Safety Labels
6
Noise
7
Vibration Levels
8
Vibration - Operating Condition
8
Guide to Reduce Vibration Levels on Machine
8
Introduction
10
Main Use of Machine
10
Demolition Work
10
Directions of Machine
11
Visibility from Operator's Seat
11
Product Information
13
Location of Product Identification Number (Pin)/Machine Serial No. Plate
13
Location of Engine Number Plate
13
Service Meter Location
14
Your Machine Serial Numbers and Distributor
14
Serial Plate
15
Declaration of Conformity
16
Table of Contents
17
Safety Labels
22
Location of Safety Labels
23
Contents of Safety Labels
24
General Precautions Common to Operation and Maintenance
36
Precautions before Starting Operation
36
Preparations for Safe Operation
36
Precautions to Prevent Fire
37
Precautions When Getting on or off Machine
39
Do Not Get Caught in Work Equipment
43
Protection against Falling, Flying or Intruding Objects
43
Actions in the Event of Damage to Safety Structures
43
Unauthorized Modification
43
Precautions Related to Attachments and Options
44
Precautions Related to Cab Glass
44
Precautions When Running Engine Inside Building
44
Precautions for Operation
45
Precautions for Jobsite
45
Start Engine
47
Precautions for Operation
48
Precautions for Transportation
55
Towing and Being Towed
56
Lifting Operation by Using Bucket with Hook
56
Lifting Operation by Using Lifting Device (Optional Equipment)
57
Precautions for Maintenance
59
Precautions before Starting Inspection and Maintenance
59
Precautions for Check and Maintenance
62
Operation
69
General View
70
Machine Equipment Name
70
Cab Equipment Names
72
Controls and Gauges Names
73
Explanation of Components
77
Explanation of Machine Monitor Equipment
77
Switches
157
Control Levers and Pedals
171
Other Equipment
177
Machine Operations and Controls
193
Checks and Adjustment before Starting Engine
193
Method for Starting Engine
216
Method for Operations and Checks after Starting Engine
221
Method for Stopping Engine
231
Method for Traveling on Road
235
Method for Selecting Steering Mode
239
Method for Swinging Machine
239
Method for Operating Work Equipment
239
Handle Working Mode
241
Prohibited Operations
243
Precautions for Operation
246
Precautions for Working on Slope
248
Method for Escaping from Mud
250
Recommended Applications
250
Method for Lifting Objects with Lifting Device
253
Method for Replacing and Inverting Bucket
254
Method for Parking Machine
257
Method for Checking after Finishing Work
258
Lock
259
Handle Air Conditioner
266
Explanation of Air Conditioner Equipment
267
Method for Operating Air Conditioner
271
Handle Radio
278
Stow Antenna
278
Transportation
279
Precautions for Transporting Machine
279
Select Transportation Method
279
Loading and Unloading with Trailer
280
Method for Lifting Machine
286
Cold Weather Operation
289
Cold Weather Operation Information
289
Precautions after Daily Work Completion
290
After Cold Weather Season
290
Precautions for Long-Term Storage
291
Preparation for Long-Term Storage
291
Maintenance During Long-Term Storage
291
Starting Machine after Long-Term Storage
291
Troubles and Actions
293
Actions When Running out of Fuel
293
Phenomena that Are Not Failures
293
Precautions for Towing Machine
294
Precautions for Severe Job Condition
295
Precautions for Discharged Battery
296
Other Trouble
300
Maintenance
305
Precautions for Maintenance
306
Check Service Meter Reading
306
Komatsu Genuine Replacement Parts
306
Komatsu Genuine Lubricants
306
Always Use Clean Washer Fluid
306
Fresh and Clean Lubricants
306
Check Drained Oil and Used Filter
306
Precautions for Refilling Oil or Fuel
306
Precautions for Welding
306
Do Not Drop Things Inside Machine
306
Avoid Mixing Oil
307
Lock Inspection Covers
307
Bleed Air from Hydraulic Circuit
307
Precautions When Installing Hydraulic Hoses
307
Checks after Inspection and Maintenance
307
Fuel and Lubricants to Match the Ambient Temperature
307
Close Engine Hood Securely
307
Outline of Maintenance
308
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
308
Handle Electrical Components
311
Standard Tightening Torque for Bolts and Nuts
312
Maintenance Schedule
314
Maintenance Schedule Table
314
Maintenance Interval for Hydraulic Breaker
315
Maintenance Procedure
317
Initial 50 Hours Maintenance (Only after the First 50 Hours)
317
Initial 100 Hours Maintenance (Only after the First 100 Hours)
317
Initial 250 Hours Maintenance (Only after the First 250 Hours)
317
Initial 500 Hours Maintenance (Only after the First 500 Hours)
317
When Required
317
Method for Checking, Cleaning and Replacing Air Cleaner
317
Method for Cleaning Inside of Cooling System
322
Method for Replacing Bucket Teeth
326
Method for Adjusting Bucket Clearance
327
Method for Checking Window Washer Fluid Level, Adding Fluid
328
Method for Checking and Maintenance Air Conditioner
329
Method for Checking, Cleaning and Lubricating Slide Door Rail and Roller
330
Method for Checking Stopper Clearance in Opening Front Door Is up
331
Method for Replacing Additional Filter Element for Breaker
331
Method for Washing Washable Floor
332
Method for Checking Gas Spring
334
Method for Bleeding Air from Hydraulic Circuit
335
Method for Bleeding Air from Braking Circuit
337
Method for Checking and Adjusting Toe-In
337
Method for Checking Wheel Nut Tightening
337
Method for Unlocking Parking Brake
338
Checks before Starting
339
Every 100 Hours Maintenance
339
Method for Lubricating Bucket Fulcrum
339
Method for Checking Oil Level in Swing Machinery Case, Adding Oil
340
Method for Lubricating Drive Shaft
341
Method for Lubricating Parking Brake Cylinder
341
Method for Lubricating the Front Axle Swing Joint
341
Every 250 Hours Maintenance
342
Method for Lubricating the Front and Rear Axle Joints
342
Method for Checking Battery Electrolyte Level
342
Method for Checking and Adjusting Air Conditioner Compressor Belt Tension
345
Method for Lubricating Outriggers Pins and Blade
346
Method for Checking the Oil Levels in the Front Axle
347
Method for Checking the Oil Levels in the Rear Axle
348
Every 500 Hours Maintenance
349
Method for Checking the Oil Levels in the Transmission Reduction Gear
349
Method for Lubricating Work Equipment
349
Method for Replacing Fuel Prefilter Cartridge
353
Method for Checking Swing Pinion Grease Level, Add Grease
355
Method for Lubricating Swing Circle
355
Method for Checking and Cleaning Radiator Fins, Oil Cooler Fins, Aftercooler Fins, Fuel Cooler Fins, and Air Conditioner Condenser Fins
356
Method for Cleaning Air Conditioner Fresh/Recirc Filters
357
Method for Draining the Hydraulic Oil Tank
359
Method for Replacing Hydraulic Tank Breather Element
359
Method for Cleaning the Electric Commutator of the Rotating Joint
361
Method for Checking the Brake Accumulator Precharge Pressure
362
Every 1000 Hours Maintenance
363
Method for Checking the Braking Pressure
363
Method for Replacing Hydraulic Oil Filter Element
363
Method for Change Oil in Swing Machinery Case
365
Method for Changing the Oil in the Transmission Reduction Gear
365
Method for Changing the Front Axle Oil
366
Method for Changing the Rear Axle Oil
367
Method for Adjusting the Parking Brake
368
Method for Checking Oil Level in Pto Gear Case, Adding Oil
368
Method for Replacing Fuel Main Filter Cartridge
369
Every 2000 Hours Maintenance
371
Method for Checking All Tightening Points of Engine Intake Pipe Clamps
371
Method for Checking Fan Belt Tension and Replacing Fan Belt
371
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
372
Method for Checking and Releasing Nitrogen Gas Charge Pressure in Accumula- Tors (for Control Circuit)
375
Method for Checking Alternator and Starting Motor
379
Method for Checking and Adjusting Engine Valve Clearance
379
Method for Replacing Kccv Filter Element
379
Every 4000 Hours Maintenance
382
Replace Defined Life Parts
382
Method for Checking Water Pump
383
Method for Replacing Accumulators (for Control Circuit)
383
Every 5000 Hours Maintenance
384
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
384
Method for Changing Oil in Hydraulic Tank, Cleaning Hydraulic Tank Strainer
385
Specifications
389
Lifting Capacities
394
Attachments and Options
403
Precautions for Using Attachment and Options
404
Precautions When Selecting
404
Read the Operation and Maintenance Manual Thoroughly
404
Precautions When Removing and Installing
404
Precautions When Using
404
Quick Coupler System
406
Handling Quick Coupler
406
Handle Bucket with Hook
410
Precautions for Operation
410
Handle Machine Ready for Installation of Attachment
411
Explanation of Components
411
Hydraulic Circuit
413
Method for Removing and Installing Attachment
413
Method for Operating Attachment
418
Long-Term Storage
420
Specifications
421
Attachments and Options
422
Install Attachment
422
Recommended Attachment Operations
423
Hydraulic Breaker
423
Replacement Parts
429
Periodic Replacement of Defined Life Parts
430
Defined Life Parts List
431
Consumable Parts
432
Consumable Parts List
432
Recommended Fuel, Coolant, and Lubricant
433
Lubrication Chart
433
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
434
Recommended Brands and Qualities Other than Komatsu Genuine Oils
436
Index
437
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