Siemens SIMATIC 505 Manuals

Manuals and User Guides for Siemens SIMATIC 505. We have 5 Siemens SIMATIC 505 manuals available for free PDF download: User Manual, User & Programmers Manual, Installation And Operation Manual

Siemens SIMATIC 505 User Manual (216 pages)

Brand: Siemens | Category: Controller | Size: 1.83 MB

Table of Contents
3
Introduction

9
- Manual Design
  9
- Customer Support
  10
- 505 Softshop for Windows Overview
  11
  - What Is 505 Softshop for Windows
    11
  - Package Contents
    11
- System Requirements
  11
  - Hardware Requirements
    11
  - Software Requirements
    12
  - Parallel Port Compatibility
    12
Installation

13
- Installing 505 Softshop
  13
  - 505 Softshop Access Level
    14
- Installing the Siemens-Key
  15
- Connect the Communications Cable
  17
3 - 505 Softshop Basics

20
- Welcome to 505 Softshop
  20
  - Software Features
    20
  - Starting 505 Softshop
    20
- The Landscape: 505 Softshop Window
  21
  - Window Description
    22
  - Instruction Bars
    22
  - Menu Bar
    23
  - Multiple Program Windows
    23
  - Status Line
    24
  - Title Bar
    25
  - Toolbar
    25
- Working with Logic Programs
  27
- Saving Logic Programs
  34
  - Saving Offline
    34
  - Save/Save as Online
    34
  - Save Program as Offline
    36
- Printing Logic Programs
  37
  - Print Logic and Sfs
    38
  - Print Loops
    39
  - Print Alarms
    40
  - Print PLC Configuration
    41
  - Print Registers
    41
  - Print Documentation
    43
  - Print Cross Reference
    43
  - Print to a Text File
    46
- Editing Features
  46
  - Cut
    47
  - Copy
    47
  - Paste
    48
  - Paste with Rewire
    48
  - Undo
    50
  - Clear
    50
  - Delete
    51
  - Insert
    51
  - Importing Text or Documentation Files
    52
  - Merge Memory
    53
4 - 505 Softshop Setup

54
- Overview
  54
- Program Setup
  54
- Setting up Communications
  58
- 505 Softshop with H1 Communications
  66
- Printer Setup
  67
- Page Setup
  68
- Fast PLC Setup
  69
PLC Memory & I/O Configuration

70
- Overview
  70
- PLC Type Setup (Offline)
  71
  - Changing PLC Types
    72
  - Accessing PLC Configuration
    74
- Controller Memory Types
  74
  - Ladder Memory
    74
  - Image Register Memory
    75
  - Control Relay Memory
    75
  - Special Memory
    75
  - Temporary Memory
    75
  - Variable Memory
    75
  - Constant Memory
    75
  - Status Word Memory
    75
  - Timer/Counter Memory
    76
  - One Shot Memory
    77
  - Table Move Memory
    77
  - Shift Register Memory
    78
  - Drum Memory
    78
  - PGTS Discrete Parameter Area
    79
  - PGTS Word Parameter Area
    79
  - User External Subroutine Memory
    80
  - Global Memory: 575 Only
    80
  - VME Memory: 575 Only
    80
- I/O Configuration
  81
- Profibus-DP I/O Configuration
  83
- Find Configured I/O
  89
Programming

90
- Overview
  90
- Online Versus Offline Programming
  90
- Using the Logic Editor
  91
- Programming Ladder
  91
  - Insert a New Network
    91
  - Insert a New Row
    92
  - Ladder Instructions
    92
- Using the SF Program and Subroutine Editor
  99
  - Insert a New Row
    101
  - Entering Special Function Program Instructions
    101
- Editing Logic
  102
  - Cut
    102
  - Copy
    103
  - Paste
    103
  - Paste with Rewire
    103
  - Clear
    104
  - Delete
    104
  - Insert
    104
  - Right Mouse Button Pop-Up Menus
    105
  - Validate and Enter
    105
- Finding Logic
  105
  - To Find a Network, Network Address or Line Number
    105
  - To Find an Address or Tag
    106
  - Find Next
    107
- Search and Replace Address
  107
- Using the Data Window
  108
  - Customizing the Display
    110
  - Data Format
    110
  - Forcing an Element
    111
  - Show Forces
    112
  - Clear a Forced Element
    112
- Complete Cross Reference
  112
- Ladder Network Cross Reference
  114
- Address Used
  115
  - Creating an Address Used Listing
    115
- Address Trace
  116
  - Invoking Address Trace
    116
- Unique Address
  117
- Compare
  117
  - Displaying Processor Faults
    119
- Auxiliary PLC Functions and Displays
  120
  - Displaying Processor Status
    120
  - PLC Operations
    121
  - Changing Ladder Mode
    123
  - Changing Loop Mode
    123
  - Run Controller Diagnostics
    124
  - Programming EEPROMS
    124
  - Programming Port Lockout
    125
  - System Part Number
    125
  - Performing Syntax Check
    126
  - Ladder Status (Online)
    126
  - Initiating a Single Scan
    127
  - RBC Part Number
    127
  - Task Codes Per Scan
    128
  - Diagnostics on Base
    128
  - Hot Backup
    129
  - Password
    129
  - Online Password Operational Modes
    130
- Powering Up/Restart the Controller
  134
  - Power up Restart
    134
  - Partial Restart
    135
  - Complete Restart
    135
- Clearing Memory
  136
- Selecting (575) Application
  136
Documentation

138
- Using the Ladder, Network, and SF Header Editor
  138
  - Ladder Header
    138
  - Network Header
    139
  - SF Header
    140
- Using the Documentation Window
  141
- Documenting in Ladder
  146
  - Assign Tags
    146
  - Assign Addresses
    146
  - Editing Documentation in Ladder Editor
    146
  - Tag Table/Paste to Logic
    147
  - Shared Documentation
    147
- Edit Title Page (Print Only)
  147
Analog Alarms

148
- Overview
  148
  - Analog Alarm Editor
    148
- Copy and Paste Alarms
  150
- Analog Parameters
  151
  - Alarm Title
    151
  - V-Flag Address
    151
  - Sample Rate
    152
  - Process Variable Address
    152
  - Low Process Variable Range
    153
  - High Process Variable Range
    153
  - Process Variable Bipolar
    153
  - 20% Offset
    153
  - Square Root of Process Variable
    153
  - Monitor Low-Low/High-High
    153
  - Monitor Low/High
    153
  - Process Variable Alarm Low-Low
    153
  - Process Variable Alarm Low
    153
  - Process Variable Alarm High
    153
  - Process Variable Alarm High-High
    154
  - Monitor Remote Setpoint
    154
  - Remote Setpoint
    154
  - Clamp Setpoint Low/High
    154
  - Alarm Deadband
    154
  - Special Function
    154
  - Monitor Deviation
    154
  - Deviation Yellow Alarm
    154
  - Deviation Orange Alarm
    154
  - Monitor Rate of Change
    155
  - Rate of Change Alarm
    155
  - Monitor Broken Transmitter Alarm
    155
PID Loops

156
- Overview
  156
- Programming PID Loop
  157
  - V-Flag Address
    158
  - Sample Rate
    159
  - Process Variable Address
    159
  - Low Process Variable Range
    159
  - High Process Variable Range
    159
  - Process Variable Bipolar
    160
  - 20% Offset of Process Variable
    160
  - Square Root of Process Variable
    160
  - Loop Output Address
    160
  - Output Is Bipolar
    160
  - 20% Offset on Output
    160
  - Ramp/Soak for SP
    160
  - Alarm Deadband
    160
  - Monitor Low-Low/High-High
    160
  - Monitor Low/High
    161
  - Process Variable Alarm Low-Low
    161
  - Process Variable Alarm Low
    161
  - Process Variable Alarm High
    161
  - Process Variable Alarm High-High
    161
  - Remote Setpoint
    161
  - Clamp Setpoint Low/High
    161
  - Loop Gain
    161
  - Reset Time
    161
  - Rate Derivative Time
    161
  - Freeze Bias
    162
  - Derivative Gain Limiting
    162
  - Limiting Coefficient
    162
  - Special Calculation on
    162
  - Special Function
    162
  - Lock Setpoint
    162
  - Lock Auto/Manual
    162
  - Lock Cascade
    162
  - Error Operation
    162
  - Reverse Acting
    163
  - Monitor Deviation
    163
  - Deviation Yellow Alarm
    163
  - Deviation Orange Alarm
    163
  - Monitor Rate of Change
    164
  - Rate of Change Loop
    164
  - Monitor Broken Transmitter Alarm
    164
  - R/S Programmed
    164
- Delete PID Loop
  164
- Ramp/Soak
  165
  - Controlling the Ramp/Soak Operation
    165
  - Editor
    167
- Smartune Automatic Loop Tuning
  168
- PID Documentation
  179
10 - Ftlogger/Fttrend

181
- Ftlogger Overview
  181
- Fttrend Overview
  181

Siemens SIMATIC 505 User & Programmers Manual (150 pages)

TurboPlastic Module

Brand: Siemens | Category: Industrial Equipment | Size: 0.64 MB

Table of Contents

5
- Chapter 1 Overview
  13
- Introduction
  13
  - References
    13
  - Agency Standards
    14
  - European Community (CE) Approval
    14
  - Technical Assistance
    14
- Who Should Read this Manual
  15
  - Operator Safety Switch Shutoff
    16
- List of Terms
  17
  - Closed Loop Mode
    17
  - Boundary Conditions
    17
  - Cavity
    17
  - Cure Timer
    17
  - Direct Acting Clamp
    17
  - Hot Runner
    17
  - Open Loop Mode
    17
  - Overlapping Cycles
    17
  - Pid
    17
- Module Functional Diagrams
  18
  - Turboplastic Module Closed Loop Control
    18
- Machine Control Diagrams
  19
- Analog Performance Specifications
  22
- Environmental Specifications
  23
Chapter 2 Software Interface

24
- Module Functions
  24
  - WX1 = Module Cycle Status
    24
  - WX2 = Cycle Complete Codes
    24
  - Operator Interface
    25
  - Module Operation
    25
  - Status Feedback
    25
  - Module Functions
    25
  - Module Integrity Indicators
    26
- Normal I/O Interface
  27
  - Module I/O Assignments
    27
- PLC Input Words: Module Data
  28
  - Plc
    28
  - WX1 = Module Cycle Status
    28
  - WX2 = Cycle Complete Codes
    29
  - PLC Input Words: Module Data
    29
    
    Plc
    29
  - WX3 = Status Codes
    30
  - Injection Profile
    30
  - Pack and Hold Profile
    30
  - Plasticate Profile
    30
  - Clamp Opening Profile
    30
  - Data Validation
    31
  - WX4 = Reports Selected Channel Value
    31
  - Download Table for WX4
    31
  - PLC Output Words: PLC Data
    32
    
    Module
    32
    
    WY5 = Pointer to V-Memory
    32
    
    WY6 = Pointer to V-Memory
    32
    
    WY7 = Module Mode Control
    32
    
    WY8 = Start Cycle
    32
  - Cycle Initiation Codes and Mode Select
    33
  - Block Transfer I/O Assignments
    34
  - Block Transfer I/O Interface
    34
  - V-Memory Block Read
    35
  - Block Read Data: PLC Module
    35
    
    Definitions of Constants
    36
    
    Constant 1
    36
    
    Constant 2
    36
    
    Constant 3
    37
    
    Constant 5
    37
    
    Constant 6
    37
    
    Constant 7
    37
    
    Constant 8
    37
  - Description
    38
  - Step Data Entry Format
    43
  - Pack and Hold Step Data Entry Format
    43
  - Download Table Memory Map
    44
  - Download Table Memory Map
    45
  - Download Table
    52
  - V-Memory Block Write
    53
  - Upload Table Memory Map
    54
- Chapter 4 Discrete Outputs
  38
Chapter 3 Installation and Startup

57
Chapter 4 Discrete Outputs

77
- Discrete Output Control
  77
  - Download Table Words 236-255
    77
- Specifications
  77
- Description
  78
  - Sample Discrete Output Control Values
    80
- Discrete Output Circuits
  78
- Discrete Output Control
  80
  - Discrete Output Hold Values
    81
    
    Download Table Word
    81
  - Discrete Output Status
    82
    
    Upload Table Word
    82
  - Module Connections
    83
    
    Discrete Connectors
    83
    
    Functional Wiring
    83
  - Functional Wiring Diagram
    83
  - Discrete Output Connector Pinout Table
    83
Chapter 5 Selected Functions

84
- Overlapping Cycle
  85
  - Module Sample Rate
    85
  - Step Numbers
    86
- PID Algorithms
  87
  - Standard PID Algorithm
    87
  - Standard PID Algorithm Trace
    88
- Standard Velocity PID Algorithm
  88
  - Dynamic PID Algorithm
    89
  - Dynamic PID Algorithm Trace
    90
- Dynamic Velocity PID Algorithm
  90
- Software Filters
  91
  - Filter on Range
    91
  - Filter on Position
    92
- Ramping Function
  93
  - Velocity Ramp Example
    93
- Open Loop Output with Ramping
  94
- Open Loop Output Without Ramping
  94
- Cavity Pressure
  95
  - Cavity Pressure Sensor
    95
  - Cavity Fill Time
    95
  - Peak Cavity Pressure
    95
- Cushion Control
  96
- Spc/Sqc
  97
  - Data Collected by All Profiles
    97
  - Additional Data Collected by Injection and Pack/Hold Profiles
    98
- Scaling Constants
  99
- Reverse Acting
  100
- Locations for Conditions Causing Profile Termination
  101
- Clamp Close Profile
  102
- Injection Profile
  102
- Pack and Hold Profile
  103
- Plasticate Profile
  103
- Clamp Open Profile
  104
- Suggestions for Tuning Loops
  105
  - Standard PID Algorithm
    105
  - Dynamic PID Algorithm
    105
  - Initial Loop-Tuning Parameter Values
    106
  - Before Tuning Loops
    106
  - Symptoms and Actions
    107
Appendix A Sample Operator Interface Screens

108
- Clamp Closing Profile
  108
- Sample Injection Machine Supervisor Power-Up Graphic
  109
- Sample Main Menu
  110
  - Appendix A
    111
  - Machine Overview
    111
  - Machine Alarms
    112
    
    Machine Overview
    113
    
    Machine Alarms
    113
    
    Graphic Machine Alarms
    113
    
    Machine Utilization
    114
  - Machine Overview
    112
  - Injection Profile
    116
  - Pack and Hold Profile
    117
  - Plasticate Profile
    118
  - Clamp Opening Profile
    119
    
    Temperature Control
    120
    
    Analog Maintenance
    121
Appendix B Sample Rll and Logic Diagrams

122
- Appendix B
  123
- Sample RLL for Noise Check
  123
- Ejector Logic Diagram
  124
- Auto Cushion Control Logic Diagram
  125
- Decompression/Suck-Back Logic Diagram
  126

Siemens SIMATIC 505 Installation And Operation Manual (70 pages)

505-2556 Sixteen Channel Isolated Thermocouple Input Module

Brand: Siemens | Category: Control Unit | Size: 2.09 MB

Table of Contents
5
Preface

10
Chapter 1 Description

12
Front Panel Description

13
Operation and Configuration

14
Thermocouple Input to Digital Conversion

15
Chapter 2 Installation

19
Getting Started

20
Configuring the Module

21
Advanced Software Functions

32
- Introduction
  33
- Overview of the Advanced Functions
  33
Chapter 3 Advanced

32
Advanced Software Functions

33
Internal Register Structures

36
- Description of the I/O Registers
  36
- Input Registers
  36
- Input and Output Register Offsets
  36
- Input Channel Data
  36
- Input Flag Bits
  37
  - Peak/Valley Hold Input Words
    37
  - Output Registers
    38
  - Output Data Registers
    38
  - Control Registers
    39
  - Inputs
    39
  - Function Enable Bits
    39
- Discrete Handshake Inputs
  40
  - Outputs
    41
- Data Transfer Control Bits
  41
  - Data Identification Bits
    41
  - Loading Data into the SIMATIC 505-2556 Module
    42
- Data Loading Process
  42
- Sample Low and High Alarm Setpoints
  43
- Identifying the Data Being Transferred
  44
- Enabling the Functions Loaded
  45
- Loading the Enable Bits
  45
Loading Programs into the I/O Module

46
- Startup Relay Ladder Logic
  47
Timing Considerations

49
- Timing Constraints When Using Advanced Functions
  49
- Timing Overhead for Functions Enabled
  49
Additional Information about each Function

50
- Default Values
  50
- Default Function Values
  50
- Degrees Centigrade or Degrees Fahrenheit
  51
- Scaling
  51
- Alarm Setpoints
  51
- Digital Filtering
  52
- Averaging
  53
- Peak and Valley Hold
  53
- Peak/Valley Truth Table
  53
  - Peak and Valley Hold Reset
    54
  - Flag Bits
    54
- Peak/Valley Reset Truth Table
  54
- Mapping Bit Position to Channel Number
  54
  - Advanced Function Precedence
    55
Troubleshooting

56
- Troubleshooting the System
  56
- Troubleshooting Flow Diagram
  57
I/O Register Quick Reference

58
Or K Memory Configuration Tables

59
Addressing Worksheet

61
Items Unique to the SIMATIC 505-2556 Module

62
- Open Thermocouple Bits
  62
Appendix A Troubleshooting

63
Appendix B Specifications

64
- Physical and Environmental Specifications
  64
Appendix C Jumper Settings Log Sheet

66
Appendix D Thermocouple Wire Guide

67

Siemens SIMATIC 505 User Manual (38 pages)

Isolated Interrupt Discrete

Brand: Siemens | Category: I/O Systems | Size: 0.19 MB

Original Issue
3
Table of Contents
5
Preface

9
- Description of Basic Features
  10
Chapter 1 Product Overview

11
Description of Basic Features

11
- Module Features
  11
- Compatibility with SIMATIC Cpus
  11
- Power Sources
  11
- Operating Modes
  11
- Optional Time Constant Filter
  11
- Physical Features
  12
- Manual Contents
  12
- Figure 1-1 DC Interrupt Input Module
  12
Chapter 2 Installing the Module

14
Overview of Installation

14
- Flow of Tasks
  14
- Figure 2-1 Flowchart of Installation
  14
- Handling the Module
  15
- Visual Inspection
  15
Configuring the Module Operating Mode

16
Inserting the Module into the Base

19
- Inserting the Module
  19
- Figure 2-6 Inserting the Module into the Base
  19
Field Wiring

20
- Wiring Guidelines
  20
- Avoiding Noise
  20
- Sequence of Inputs
  21
- Figure 2-7 I/O Terminals
  21
- Figure 2-8 Field Input Wiring Examples
  22
- Wiring the Terminal Block
  23
- Connecting the Terminal Block
  24
- Figure 2-9 Installing the Terminal Block
  24
- Figure 2-10 Terminal Blocks
  25
Configuring I/O Memory in the CPU

26
- Figure 2-11 Sample I/O Module Definition Chart
  26
- Operational Description
  27
Chapter 3 Operating the Module

28
Operational Description

28
Module Status and Troubleshooting

30

Siemens SIMATIC 505 User Manual (33 pages)

PROFIBUS-DP RBC

Brand: Siemens | Category: Controller | Size: 0.23 MB

Table of Contents
5
1 Overview

6
- Features and Functions
  6
- RBC Specifications
  6
2 Setup and Installation

8
- RBC Placement in Base
  8
- Installing and Removing the RBC
  9
3 RBC Ports

10
- RS-232 Port
  10
- PROFIBUS-DP Port
  11
4 Output State Selection on the RBC

12
5 Dipswitch Options: Baud Rate, Station Address, Status Display Mode

15
- Dipswitch Options
  15
- Baud Rate for the RS-232 Port
  17
- Assigning the RBC Station Address
  17
- Reset Pushbutton
  20
- Resetting the RBC
  20
- Status Display Mode
  22
6 Parameters Set by Software

24
- Setting User Parameters for the PROFIBUS-DP RBC
  24
- Discrete I/O Interval
  24
- Word I/O Update Factor
  24
- Ignore Mismatch Mode
  24
- RS-232 Comm Port
  24
7 Diagnostic Data Reported by the RBC

25
- PROFIBUS-DP Diagnostic Bytes
  25
8 Upgrading the Operating System

30
- Overview
  30
- Download Instructions
  31
- Technical Assistance
  32

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Siemens SIMATIC 505 Manuals

Siemens SIMATIC 505 User Manual (216 pages)

Table of Contents

Introduction

Installation

3 - 505 Softshop Basics

4 - 505 Softshop Setup

PLC Memory & I/O Configuration

Programming

Documentation

Analog Alarms

PID Loops

10 - Ftlogger/Fttrend

Siemens SIMATIC 505 User & Programmers Manual (150 pages)

Table of Contents

Table of Contents

Chapter 2 Software Interface

Chapter 3 Installation and Startup

Chapter 4 Discrete Outputs

Chapter 5 Selected Functions

Appendix A Sample Operator Interface Screens

Appendix B Sample Rll and Logic Diagrams

Siemens SIMATIC 505 Installation And Operation Manual (70 pages)

Table of Contents

Preface

Chapter 1 Description

Front Panel Description

Operation and Configuration

Thermocouple Input to Digital Conversion

Chapter 2 Installation

Getting Started

Configuring the Module

Advanced Software Functions

Chapter 3 Advanced

Advanced Software Functions

Internal Register Structures

Loading Programs into the I/O Module

Timing Considerations

Additional Information about each Function

Troubleshooting

I/O Register Quick Reference

Or K Memory Configuration Tables

Addressing Worksheet

Items Unique to the SIMATIC 505-2556 Module

Appendix A Troubleshooting

Appendix B Specifications

Appendix C Jumper Settings Log Sheet

Appendix D Thermocouple Wire Guide

Siemens SIMATIC 505 User Manual (38 pages)

Table of Contents

Preface

Chapter 1 Product Overview

Description of Basic Features

Chapter 2 Installing the Module

Overview of Installation

Configuring the Module Operating Mode

Inserting the Module into the Base

Field Wiring

Configuring I/O Memory in the CPU

Chapter 3 Operating the Module

Operational Description

Module Status and Troubleshooting

Siemens SIMATIC 505 User Manual (33 pages)

Table of Contents

1 Overview

2 Setup and Installation

3 RBC Ports

4 Output State Selection on the RBC

5 Dipswitch Options: Baud Rate, Station Address, Status Display Mode

6 Parameters Set by Software

7 Diagnostic Data Reported by the RBC

8 Upgrading the Operating System

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