Suzuki DF150 Manuals

Suzuki DF150 Manuals

Manuals and User Guides for Suzuki DF150. We have 3 Suzuki DF150 manuals available for free PDF download: Service Manual, Owner's Manual

Suzuki DF150 Service Manual

Suzuki DF150 Service Manual (138 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 9.36 MB

Table of Contents

General Information 1

6
- General Information
  2
- Periodic Maintenance
  2
- Engine Control System
  2
- Fuel System
  2
- Power Unit
  2
- Power Trim and Tilt
  2
- How to Use this Manual
  3
- Component Parts and Important Item Illustrations
  3
- Table of Contents
  6
- Warning/Caution/Note
  7
- General Precautions
  7
- Identification Number Location
  9
- Fuel and Oil
  10
  - Gasoline Recommendation
    10
  - Engine Oil
    10
- Engine Break-In
  11
  - Warm-Up Recommendation
    11
  - Throttle Recommendation
    11
- Propellers
  12
- Powerhead Direction of Rotation
  13
- Cylinder Number
  13
- Specifications
  14
- Service Data
  17
- Tightening Torque
  25
- Special Tools
  27
- Materials Required
  31
Periodic Maintenance

32
- Periodic Maintenance Schedule
  33
  - Periodic Maintenance Chart
    33
- Maintenance and Tune-Up Procedures
  34
  - Engine Oil/Engine Oil Filter
    34
  - Gear Oil
    37
  - Lubrication
    38
  - Spark Plug
    39
  - Tappet Clearance
    40
  - Idle Speed
    47
  - Ignition Timing
    48
  - Breather and Fuel Line
    49
  - Low Pressure Fuel Filter
    50
  - High Pressure Fuel Filter
    50
  - Water Pump/Water Pump Impeller
    51
  - Propeller/Nut/Cotter Pin
    51
  - Bonding Wires
    51
  - Anodes
    52
  - Battery
    53
  - Balancer Chain
    54
  - Bolts and Nuts
    55
  - Fuel Mixture Check (O2 Feedback)
    55
- Oil Pressure
  56
- Cylinder Compression
  58
- Engine Vacuum Check
  59
Engine Control System

60
- Engine Control System Structure
  61
  - System Structure 1
    61
  - System Structure 2
    62
- Components for System Control
  63
  - Engine Control Module (Ecm)
    63
  - Ecm Connector/Terminals Layout
    64
  - Ecm Internal Structure
    65
  - Location of Sensor and Switch
    66
  - Sensor and Switch
    68
  - Ignition System
    75
- Ignition Control System
  76
- Electronic Fuel Injection System
  78
- Multi-Stage Induction
  88
  - Outline
    88
  - System Composition
    88
  - System Operation
    89
- VVT (Variable Valve Timing) SYSTEM
  91
- Caution System
  93
- Self-Diagnostic System
  97
  - Priority/Code/Pattern for Self-Diagnostic System Operation
    97
  - Condition for Self-Diagnostic System Operation
    99
- Fail-Safe System
  101
  - Pre-Programmed Value for Fail-Safe System
    101
- Operating Hour Indication System
  102
- Oil Change Reminder System
  103
- Start-In-Gear Protection System
  104
- O2 Feedback System
  105
- Inspection
  106
  - Precaution on System Inspection
    106
  - 26-Pin & 34-Pin Test Cord
    106
  - Inspection for Ecm Circuit Voltage
    107
  - Inspection for Resistance
    110
  - Component Inspections
    112
  - Multi-Stage Induction
    122
- Removal/Installation
  125
  - Flywheel
    125
  - Ckp Sensor
    127
  - Cmp Sensor
    128
  - Iac Valve
    128
  - Oil Pressure Switch
    129
  - OCV (Oil Control Valve)
    130
- Troubleshooting
  131
  - Power Unit
    131

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Suzuki DF150 Owner's Manual

Suzuki DF150 Owner's Manual (59 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 0.92 MB

Table of Contents

Table of Contents
5
Fuel and Oil
6
- Gasoline
  6
- Engine Oil
  7
- Gear Oil
  7
Location of Safety Labels
8
Location of Parts
10
Motor Installation
11
Battery Installation
11
- Battery Requirement
  11
- Battery Installation
  12
- Sub Battery Cable
  13
- Dual Battery Charging System
  13
- Use of Electrical Accessories
  13
Propeller Selection and Installation
13
- Propeller Selection
  13
- Propeller Installation
  14
Adjustments
14
- Trim Angle Adjustment
  14
- Trim Tab Adjustment
  15
- Throttle Tension Adjustment
  16
- Idle Speed Adjustment
  16
- Motor Cover Fastening Adjustment
  16
Caution System
17
- Indicator Check
  17
- Over-Revolution Caution System
  18
- Oil Pressure Caution System
  18
- Cooling Water Caution System
  19
- Battery Voltage Caution System
  20
Diagnostic System
21
Oil Change Reminder System
21
- System Activation
  21
- Cancellation
  22
Engine Stalling Caution System
22
Operation of Tilting Systems
23
- Power Trim and Tilt
  23
- Tilt Limiter Cam
  23
- Manual Tilting
  24
- Tilt Lever
  24
Inspection before Boating
25
Break-In
27
Operation
28
- Before Attempting to Start the Engine
  28
- Starting the Engine
  29
- Shifting and Speed Control
  31
- Stopping the Engine
  32
- Mooring
  33
- Operation in Shallow Water
  34
- Operation in Salt Water
  34
- Operation in Freezing Weather
  34
Motor Removal and Transporting
35
- Motor Removal
  35
- Motor Transporting
  35
Trailering
37
Inspection and Maintenance
38
- Maintenance Schedule
  38
- Spark Plug
  40
- Breather and Fuel Line
  41
- Engine Oil
  42
- Gear Oil
  43
- Lubrication
  45
- Corrosion Prevention
  45
  - Anodes
    45
  - Bonding Wires
    46
- Battery
  46
- Engine Oil Filter
  47
- Fuel Filter
  47
- Balancer Chain
  47
Flushing the Water Passages
47
Submerged Motor
50
Storage Procedure
51
- Motor Storage
  51
- Battery Storage
  52
After Storage
52
General Information
52
- Warranties
  52
- Identification Number Location
  52
Emission Control Information
53
Troubleshooting
53
Specifications
55
Chart of Total Operating Hours Indication
56
Flowchart of Oil Change Reminder System
56
Wiring Diagram
57

Suzuki DF150 Owner's Manual

Suzuki DF150 Owner's Manual (61 pages)

Brand: Suzuki | Category: Engine | Size: 1.89 MB

Table of Contents

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