Yamaha Sirius T110LE Manuals

Manuals and User Guides for Yamaha Sirius T110LE. We have 1 Yamaha Sirius T110LE manual available for free PDF download: Service Manual

Yamaha Sirius T110LE Service Manual

Yamaha Sirius T110LE Service Manual (308 pages)

Brand: Yamaha | Category: Scooter | Size: 10.38 MB

Table of Contents

Table of Contents

9
- Carburetor
  7
- Chassis
  7
- Electrical System
  7
- Engine
  7
- General Information
  7
- Periodic Checks and Adjustments
  7
- Specifications
  7
- Troubleshooting
  7
  - Table of Contents
    9
  - Gen Info
    11
- Chapter 1 General Information
  
  13
  - Vehicle Identification
    13
    
    Engine Serial Number
    13
    
    Vehicle Identification Number
    13
  - Important Information
    14
    
    Gaskets, Oil Seals and O-Rings
    14
    
    Preparation for Removal and Disassembly
    14
    
    Replacement Parts
    14
    
    Bearings and Oil Seals
    15
    
    Circlips
    15
    
    Lock Washers/Plates and Cotter Pins
    15
  - Checking the Connections
    16
  - Special Tools
    17
Spec Chapter 2 Specifications

21
- Spec
  21
- Chapter 2 Specifications
  
  23
  - General Specifications
    23
  - Maintenance Specifications
    26
    
    Engine
    26
    
    Tightening Torques
    32
    
    Chassis
    34
    
    Tightening Torques
    37
    
    Electrical
    39
  - General Tightening Torque Specifications
    41
  - Lubrication Points and Lubricant Types
    42
    
    Engine
    42
    
    Chassis
    44
  - Cable Routing
    45
Chk Adj Chapter 3 Periodic Checks and Adjustments

52
- Chk Adj
  52
- Chapter 3 Periodic Checks and Adjustments
  
  54
Chapter 4 Engine

96
- Eng
  96
- Carburetor
  100
- Engine Oil
  100
- Muffler and Exhaust Pipe
  100
- Removing the Engine
  100
- Brake Pedal
  101
- Footrest and Engine Guard
  101
- Shift Pedal
  102
- Engine Assembly
  104
- Front Cowling
  104
- Shift Pedal
  104
- Wire, Cable and Hose
  104
- Brake Pedal
  105
- Engine Oil
  105
- Footrest and Starter Motor Guard
  105
- Muffler
  105
- Carburetor
  106
- Cylinder Head
  107
  - Removing the Cylinder Head
    108
  - Checking the Cylinder Head
    110
  - Checking Timing Chain Guide
    111
  - Checking the Timing Chain Tensioner
    112
  - Installing the Cylinder Head
    112
- Camshaft
  116
- Valves and Valve Springs
  121
  - Removing the Valves
    122
  - Checking the Valves and Valve Guides
    123
  - Checking the Valve Seats
    125
  - Checking the Valve Springs
    127
- Cylinder and Piston
  130
  - Removing the Cylinder and Piston
    131
  - Checking the Cylinder and Piston
    132
  - Checking the Piston Rings
    133
  - Checking the Piston Pin
    134
  - Installing the Piston and Cylinder
    135
- Generator and Starter Clutch
  137
  - Removing the Generator
    138
  - Removing the Starter Clutch
    139
  - Checking the Starter Clutch
    140
  - Installing the Starter Clutch
    141
  - Installing the Generator
    141
- Kickstarter
  143
  - Removing the Kickstarter
    144
  - Checking the Kickstarter
    145
  - Installing the Kickstarter
    146
- Clutch
  147
  - Removing the Clutch
    148
  - Checking the Friction Plates
    150
  - Checking the Clutch Plates
    150
  - Checking the Clutch Springs
    151
  - Checking the Clutch Housing
    151
  - Checking the Clutch Boss
    151
  - Checking the Clutch Pressure Plate
    152
  - Checking the Clutch Push Rod #2
    152
  - Checking the Primary Driven Gear
    152
  - Checking the Clutch Shoe Housing
    153
  - Checking the Clutch Shoe
    153
  - Checking the Cage
    153
  - Checking the Clutch Release Shift Arm
    154
  - Installing the Clutch
    154
- Oil Pump
  156
  - Removing the Oil Pump
    157
  - Checking the Oil Pump
    158
  - Checking the Oil Strainer
    159
  - Checking the Oil Filter
    159
  - Assembling the Oil Pump
    159
  - Installing the Oil Pump
    160
- Shift Shaft
  161
  - Removing the Shift Shaft
    162
  - Checking the Shift Shaft
    164
  - Checking the Stopper Lever
    164
  - Checking the Shift Guide
    164
  - Checking the Oil Seal
    164
  - Installing the Shift Shaft
    165
- Crankcase and Crankshaft
  166
  - Disassembling the Crankcase
    167
  - Checking the Crankshaft and Connecting Rod
    168
  - Checking the Crankcase
    170
  - Checking the Bearings
    170
  - Checking the Timing Chain Guide
    170
  - Checking the Timing Chain
    170
  - Installing the Crankshaft
    171
  - Assembling the Crankcase
    171
- Transmission
  173
  - Removing the Transmission
    174
  - Disassembling the Transmission
    174
  - Checking the Shift Drum Assembly
    176
  - Checking the Transmission
    176
  - Assembling the Transmission
    177
  - Installing the Transmission
    177
Carb Chapter 5 Carburetor

180
- Carb
  180
  - Carburetor
    182
- Chapter 5
  
  183
  - Removing the Carburetor
    183
  - Disassembling the Carburetor
    184
  - Checking the Carburetor
    186
  - Assembling the Carburetor
    188
  - Installing the Carburetor
    188
  - Measuring and Adjusting the Fuel Level
    189
  - Checking the Fuel Cock Operation
    190
  - Air Induction System
    191
    
    Air Cut-Off Valve
    191
    
    Air Injection
    191
    
    Checking the Air Induction System
    193
    
    Installing the Air Induction System
    193
    
    Removing the Air Induction System
    193
Chapter 6 Chassis

194
- Chas
  194
  - Front Wheel and Brake Disc (T110Lse)
    196
- Removing the Front Wheel
  197
- Checking the Front Wheel
  198
- Checking the Brake Disc
  200
- Checking the Speedometer Gear Unit
  201
- Installing the Front Wheel
  202
- Front Wheel and Drum Brake (T110Le)
  203
  - Removing the Front Wheel
    204
  - Disassembling the Brake Shoe Plate
    204
  - Checking the Front Wheel
    205
  - Checking the Speedometer Gear Unit
    206
  - Checking the Brake
    206
  - Assembling the Brake Shoe Plate
    207
  - Assembling the Front Wheel
    208
  - Installing the Front Wheel
    208
- Rear Wheel and Brake
  209
  - Removing the Rear Wheel
    210
  - Disassembling the Brake Shoe Plate
    212
  - Checking the Rear Wheel
    212
  - Checking the Rear Wheel Drive Hub
    213
  - Checking the Rear Brake
    213
  - Assembling the Brake Shoe Plate
    214
  - Installing the Rear Wheel
    214
- Front Brake (T110Lse)
  216
- Front Fork
  230
  - Removing the Front Fork Legs
    231
  - Disassembling the Front Fork Legs
    232
  - Checking the Front Fork Legs
    234
  - Assembling the Front Fork Legs
    235
  - Installing the Front Fork Legs
    237
- Handlebar
  239
  - Removing the Handlebar
    240
  - Checking the Handlebar
    242
  - Installing the Handlebar
    242
- Steering Head
  245
  - Removing the Lower Bracket
    246
  - Checking the Steering Head
    246
  - Installing the Steering Head
    248
- Rear Shock Absorber Assembly and Swingarm
  249
- Drive Chain and Sprockets
  255
Elec Chapter 7 Electrical System

260
- Elec
  260
- Chapter 7 Electrical System
  
  262
  - Electrical Components
    262
  - Checking Switch Continuity
    264
  - Checking the Switches
    266
  - Checking the Bulbs and Bulb Sockets
    268
    
    Types of Bulbs
    268
    
    Checking the Condition of the Bulbs
    269
    
    Checking the Condition of the Bulb Sockets
    270
    
    Circuit Diagram
    271
    
    Ignition System
    271
    
    Troubleshooting
    272
    
    Circuit Diagram
    276
    
    Electric Starting System
    276
    
    Troubleshooting
    277
  - Starter Motor
    279
    
    Checking the Starter Motor
    280
    
    Disassembling the Starter Motor
    280
    
    Removing the Starter Motor
    280
    
    Assembling the Starter Motor
    282
    
    Installing the Starter Motor
    282
  - Charging System
    283
    
    Circuit Diagram
    283
    
    Troubleshooting
    284
  - Lighting System
    286
    
    Circuit Diagram
    286
    
    Troubleshooting
    287
    
    Checking the Lighting System
    288
  - Signaling System
    290
    
    Circuit Diagram
    290
    
    Troubleshooting
    292
    
    Checking the Signaling System
    293
  - Trbl Shtg
    300
- Chapter 8 Troubleshooting
  
  302
  - Electrical System
    302
  - Compression System
    303
  - Intake and Exhaust System
    304

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