Yamaha WaveRunner XL1200Ltd Manuals

Manuals and User Guides for Yamaha WaveRunner XL1200Ltd. We have 1 Yamaha WaveRunner XL1200Ltd manual available for free PDF download: Service Manual

Yamaha WaveRunner XL1200Ltd Service Manual

Yamaha WaveRunner XL1200Ltd Service Manual (244 pages)

Marine Water vehicles

Brand: Yamaha | Category: Boat | Size: 9.56 MB

Table of Contents

Info Chapter 1 General Information

8
- How to Use this Manual
  3
- Periodic Inspection and
  6
- Table of Contents
  8
- Chapter 1
  9
- Engine Serial Number
  9
- HULL IDENTIFICATION NUMBER (H.l.n.)
  9
- Identification Numbers
  9
- Jet Pump Unit Serial Number
  9
- PRIMARY L.D. NUMBER
  9
- Fire Prevention
  10
- Oils, Greases and Sealing Fluids
  10
- Safety While Working
  10
- Self-Protection
  10
- Ventilation
  10
- Good Working Practices
  11
- Disassembly and Assembly
  12
- Special Tools
  13
  - Measuring
    13
  - Removal and Installation
    14
Specifications

15
- Chapter 2 Specifications
  16
- General Specifications
  16
- Maintenance Specifications
  18
  - Engine
    18
  - Jet Pump Unit
    19
  - Hull and Hood
    19
  - Electrical
    20
- Tightening Torques
  22
  - Specified Torques
    22
  - General Torque
    24
- Cable and Hose Routing
  25
Table of Contents

27
- Maintenance Interval Chart
  28
- Chapter 3
  29
- Periodic Service
  29
  - Control System
    29
- Steering Cable Inspection and Adjustment
  29
- Steering Master Inspection
  29
- Throttle Cable Inspection and Adjustment
  30
- Choke Cable Inspection and Adjustment
  31
- QSTS Cable Inspection and Adjustment
  31
- Shift Cable Inspection and Adjustment
  33
- YPVS Cable Adjustment
  34
- Fuel System
  35
  - Fuel Line Inspection
    36
  - Trolling Speed Check and Adjustment
    36
- Oil Injection System
  37
  - Oil Filter Inspection
    37
  - Oil Injection Pump Air Bleeding
    37
- Power Unit
  38
  - Spark Plug Inspection
    38
- Electrical
  39
  - Battery Inspection
    39
- Jet Pump Unit
  42
  - Impeller Inspection
    42
  - Water Inlet Filter Inspection
    43
  - Bilge Strainer Inspection
    43
- General
  43
  - Drain Plug Inspection
    43
  - Lubrication Points
    44
Table of Contents

46
- Chapter 4 Service Points
  49
- Fuel Cock Inspection
  49
- Choke Cable
  50
  - Exploded Diagram
    50
  - Removal and Installation Chart
    50
- Oil Tank
  51
  - Exploded Diagram
    51
  - Removal and Installation Chart
    51
  - Service Points
    53
    
    Oil Filter Inspection
    53
    
    Oil Level Switch Inspection
    53
    
    Oil Tank Inspection
    53
- Fuel Tank
  54
  - Exploded Diagram
    54
  - Removal and Installation Chart
    54
  - Service Points
    56
    
    Check Valve Inspection
    56
    
    Fuel Level Switch Inspection
    56
    
    Fuel Tank Inspection
    56
    
    Pipe Joint Inspection
    56
- Intake Duct and Silencer
  57
  - Exploded Diagram
    57
  - Removal and Installation Chart
    57
- Carburetor Unit
  59
- Carburetor
  65
  - Removal and Installation Chart
    65
  - Service Points
    68
    
    Accelerator Pump Body Inspection
    68
    
    Arm Inspection
    68
    
    Diaphragm Inspection
    68
    
    Carburetor Assembly
    69
    
    Jet and Carburetor Body Inspection
    69
    
    Needle Valve Inspection
    69
    
    Regulator Body Inspection
    69
- Fuel Pump
  70
  - Exploded Diagram
    70
  - Removal and Installation Chart
    70
  - Service Points
    72
    
    Fuel Filter Inspection
    72
    
    Fuel Pump Inspection
    72
- Oil Pump
  73
  - Exploded Diagram
    73
  - Removal and Installation Chart
    73
  - Service Points
    76
    
    Check Valve Inspection
    76
    
    Oil Hose Inspection
    76
    
    Oil Pump Inspection
    76
    
    Oil Pump Cable Adjustment
    77
    
    Exploded Diagram
    102
    
    Crankcase Exploded Diagram
    120
    
    Transom Plate and Hoses
    140
    
    Bearing Housing
    142
Electrical System

148
- Chapter 7
  150
- Electrical Components
  150
- Electrical Box
  151
  - Exploded Diagram
    151
  - Removal and Installation Chart
    151
- Electrical Analysis
  157
  - Inspection
    157
    
    Digital Circuit Tester
    157
    
    Low Resistance Measurement
    158
    
    Peak Voltage Adaptor
    158
    
    Peak Voltage Measurement
    158
    
    Test Harness
    159
- Ignition System
  160
  - Wiring Diagram
    160
  - Ignition Spark Gap
    161
  - Ignition System Peak Voltage
    162
  - Battery
    164
  - Fuse
    164
  - Spark Plugs
    164
  - Spark Plug Lead Assembly
    164
  - Ignition Coil
    164
  - Engine Stop Switch
    165
  - Water Temperature Sensor
    165
  - Exhaust Temperature Sensor
    166
- Starting System
  167
  - Wiring Diagram
    167
  - Battery
    168
  - Wiring Connections
    168
  - Fuse
    168
  - Starter Switch
    169
  - Starter Relay
    169
- Starter Motor
  170
  - Exploded Diagram
    170
  - Removal and Installation Chart
    170
  - Service Points
    173
    
    Armature Inspection
    173
    
    Brush Holder Inspection
    174
    
    Starter Motor Front Cover Inspection
    174
- Charging System
  175
  - Wiring Diagram
    175
  - Fuse
    176
  - Battery
    176
  - Lighting Coil
    176
  - Rectifier/Regulator
    176
- Ypvs
  177
  - Wiring Diagram
    177
  - Fuse
    178
  - Battery
    178
  - Pickup Coil
    178
  - CDI Unit
    178
  - Lighting Coil
    178
  - Rectifier/Regulator
    178
- Ypvs Servomotor
  179
  - Exploded Diagram
    179
  - Removal and Installation Chart
    179
  - Service Points
    180
    
    YPVS Cable Inspection
    180
    
    YPVS Cable Removal and Installation
    180
    
    YPVS Servomotor Inspection
    180
    
    YPVS Cable Adjustment
    181
- Indication System
  182
  - Wiring Diagram
    182
  - Fuse
    183
  - Battery
    183
  - Lighting Coil
    183
  - Rectifier/Regulator
    183
  - CDI Unit
    183
  - Water Temperature Sensor
    183
  - Exhaust Temperature Sensor
    183
  - Buzzer
    183
  - Oil Level Sensor
    183
  - Fuel Level Sensor
    184
  - Multi-Function Meter
    184
  - Exploded Diagram
    185
  - Removal and Installation Chart
    185
    
    Display Function
    186
    
    Fuel Level Gauge
    188
    
    Oil Level Gauge
    189
    
    Overheat Warning Indicator
    190
    
    Speed Meter
    192
    
    Speed Sensor
    193
    
    Shift Lever
    222

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