Toro Groundsmaster 4100-D Service Manual page 177

6. Disconnect hydraulic lines from manifold and put
caps or plugs on open hydraulic lines and fittings. Label
disconnected hydraulic lines for proper installation.
7. Remove lift/lower manifold using Figure 99 as a
guide.
IMPORTANT: A flow control orifice is placed be-
neath the hydraulic fittings in lift/lower manifold
ports C2, C4 and C6. If any of these fittings is re-
moved from the manifold, make sure to remove ori-
fice and label its position for assembly purposes.
Also note location of groove in orifice for assembly
purposes. When installing the orifice in the man-
ifold, make sure that the orifice is flat in the base of
the port. Manifold damage is possible if the orifice
is cocked in the port.
8. If hydraulic fittings are to be removed from control
manifold, mark fitting orientation to allow correct assem-
bly. Remove fittings from manifold and discard O--rings
(Fig. 101).
Installation (Fig. 99)
1. If fittings were removed from control manifold, lubri-
cate and place new O--rings onto fittings. Correctly
place orifice in port C2, C4 or C6 if removed. Install fit-
tings into port openings using marks made during the re-
moval process to properly orientate fittings (Fig. 101).
Tighten fittings (see Hydraulic Fitting Installation in the
General Information section of this chapter).
2. Install lift/lower manifold using Figure 99 as a guide.
3. Remove caps and plugs from fittings and hydraulic
lines. Using labels placed during manifold removal,
properly connect hydraulic lines to manifold (see Hy-
draulic Hose and Tube Installation in the General Infor-
mation section of this chapter).
4. Using labels placed during manifold removal, cor-
rectly connect wire harness connectors to the solenoid
valve coils on the lift/lower manifold.
5. Install support bracket and controller cover to the
right side of the operator seat (Fig. 100).
6. Make sure hydraulic tank is full. Add correct oil if nec-
essary before returning machine to service.
7. Lower and secure operator seat.
Groundsmaster 4100--D/4110--D
RIGHT
FRONT
6
1. Controller cover
2. Screw (2 used)
3. Flat washer (2 used)
4. Flange nut (8 used)
5. Front cover mount
FRONT
3
25 ft- -lb
(34 N- -m)
1. O- -ring
2. Dust cap
3. Test port
4. Orifice (0.063)
5. Straight fitting
6. O- -ring
7. Orifice (0.080)
Page 4 - - 139
1
2
3
7
4
5
9
Figure 100
6. Cap screw (8 used)
7. U- -nut (2 used)
8. TEC- -5001
9. TEC- -5002
(34 N- -m)
1
7
6
4
5
12
Figure 101
8. O- -ring
9. O- -ring
o
10. 45
hydraulic fitting
o
11. 45 hydraulic fitting
12. O- -ring
13. Fitting with orifice (.070)
Hydraulic System
8
25 ft- -lb
2
3
8
13
9
10
9
6
11