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Toro Twister 12003 Operator's Manual

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Form No. 3326-823 Rev A
Twister
Utility Vehicle
Model No. 12003—Serial No. 220000001 and Up
Operator's Manual
Domestic English (EN)

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Summary of Contents for Toro Twister 12003

  • Page 1 Form No. 3326-823 Rev A Twister Utility Vehicle Model No. 12003—Serial No. 220000001 and Up Operator’s Manual Domestic English (EN)

  • Page 2: Table Of Contents

    Checking the Tire Pressure ....Dealer or Toro Customer Service and have the model and Checking the Transmission Oil ....

  • Page 3: Safety

    serial numbers of your product ready. Figure 1 illustrates Warning the location of the model and serial numbers on the product. This vehicle is an off-highway vehicle only and is not designed, equipped, or manufactured for use on public streets, roads, or highways. Before Operating Operate the machine only after reading and understanding the contents of this manual.

  • Page 4: While Operating

    wrong, do not use the vehicle. Make sure that the – Use extra caution when operating the vehicle on wet problem is corrected before the vehicle or attachment is surfaces, in adverse weather conditions, at higher operated. speeds, or with a full load. Stopping time and distance will increase with a full load.
  • Page 5 Braking Turning while traveling up or down hills can be dangerous. If you have to turn while on a hill, do it Slow down before you approach an obstacle. This gives slowly and cautiously. Never make sharp or fast turns. you extra time to stop or turn away.

  • Page 6: Maintenance

    Shifting loads can cause the To be sure of optimum performance and safety, always vehicle to tip over. purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. Altering this...

  • Page 7: Slope Chart

    Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE (TREE, BUILDING, FENCEPOST, POLE, ETC.)

  • Page 9: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 99-7346 1. Parking brake 3. Parking brake off 2. Parking brake on 99-7952 1.
  • Page 10 99-7345 104-6856 1. Danger—read the operator’s manual. 1. Read the operator’s manual for further instructions. 2. Hot surface hazard—keep hands away. 2. The maximum combined operator and passenger weight 3. Entanglement hazard—stay away from moving parts. should not exceed 400 lb. (181 kg). 4.

  • Page 11: Specifications

    99-7344 1. Danger—read the operator’s manual. 2. Fuel is flammable. Stop the engine before adding fuel. 3. Tipping hazard—do not drive across slopes that are greater than 15 degrees or up slopes greater than 12 degrees. Reduce speed when turning, carrying heavy loads, or driving on rough terrain. Keep the engine speed under 16 MPH (26 km/h). 4.

  • Page 12: Optional Equipment

    Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Description Qty. Use in ignition. Operator’s Manual Read before operating the machine. Engine Operator’s Manual Read before operating the machine. Operator Video Watch before operating the machine. Registration Card Complete and return to Toro.

  • Page 13: Checking The Crankcase Oil

    Checking the Crankcase Oil Fuel Tank The engine is shipped with oil in the crankcase; however, Recommended Gasoline the level of the oil must be checked before and after the Use fresh, clean, unleaded regular gasoline suitable for engine is first started. automotive use (87 pump octane minimum).

  • Page 14: Checking The Tire Pressure

    Filling the Fuel Tank Checking the Transmission Oil The fuel tank capacity is approximately 7 gallons (26.5 l). The transaxle fluid level should be at the bottom of the level indicator hole (Fig. 4). If it is not, fill the reservoir 1.

  • Page 15: Brake Pedal

    Brake Pedal The brake pedal is used to stop or slow the vehicle (Fig. 5). Caution Brakes can become worn or can be misadjusted resulting in personal injury. If brake pedal travels to within 1 in. (25 mm) of the vehicle floor board, the brakes must be adjusted or repaired.

  • Page 16: Pre-Starting Checks

    Check all fluid levels and add the appropriate amount of Fuel Gauge Toro specified fluids, if any are found to be low. The fuel gauge (Fig. 8) shows the amount of fuel in the Check the brake pedal operation.

  • Page 17: Starting The Engine

    Starting the Engine Cargo Bed 1. Sit in the operator’s seat. Raising the Bed 2. Put the gear shift selector in Neutral. 1. Slide the latch upward toward the top of the cutout in the bed frame (Fig. 10). Note: The engine will only start in Neutral. 2.

  • Page 18: Tailgate Latches

    Tailgate Latches Transporting the Vehicle 1. To open the tailgate latches, lift the latch handles up For moving the vehicle long distances, a trailer should be (Fig. 12). The latches will spring out toward the center used. Make sure that the vehicle is secured to the trailer. of the tailgate.

  • Page 19: Loading The Cargo Box

    1/2 full (approx.) The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your Sand application. Contact your Authorized Toro Dealer for 3/4 full details. 1/2 full When hauling cargo or towing a trailer, do not overload your vehicle or trailer.

  • Page 20: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Change the engine oil. After first 8 hours Check the drive belt tension. Check the engine oil. Every 8 hours Check the tire pressure.

  • Page 21: Heavy Duty Operation

    Warning The bed must be raised to perform some routine maintenance. The bed could fall and injure persons that are underneath it. Always use prop rod to hold bed up before working under raised bed. Remove any load material from bed before working under raised bed.

  • Page 22: Servicing The Engine Oil

    6. Torque the second locknut to 8–10 in.-lb. (1 N m). Checking the Oil Level 7. Start the engine and shift into Forward, Reverse, and To check the oil level, refer to Checking the Crankcase Oil, Neutral several times to ensure that the neutral bracket page 13.

  • Page 23: Cleaning The Engine Cooling Areas

    5. Start and run the engine to check for leaks. 6. Stop the engine and recheck the oil level. Add oil if necessary. Cleaning the Engine Cooling Areas Î Î Î Clean the rotating screen, cooling fins, and external Î Î Î surfaces of the engine every 100 hours of operation or more often under extremely dusty and dirty conditions.

  • Page 24: Greasing The Machine

    Installing the Filter Element Important To prevent engine damage, always operate the engine with the complete air cleaner assembly installed. 1. Inspect the new filter for shipping damage. Check the sealing end of the filter. Important Do not install a damaged filter. 2.

  • Page 25: Inspecting The Tires

    1. Turn the ignition off and remove the key. Measure the ride height with the wheels facing straight ahead and a 175–225 lb. (79–102 kg) operator in the 2. Raise the vehicle off of the ground; see Jacking the driver’s seat. Vehicle, page 21.

  • Page 26: Adjusting Front Wheel Toe-In

    Each hole equals about 3/4 in. (19 mm) of adjustment at the If the vehicle will be run with medium to heavy loads most wheel. You will also need to do this if you are adding heavy of the time, set the toe-in on the high side of the attachments or carrying heavy loads often.

  • Page 27: Servicing The Drive Belt

    4. Rotate both tie rods to move the front of the tire inward Servicing the Fuel System or outward. Fuel Lines and Connections 5. Tighten the tie rod jam nuts when the adjustment is correct. Check lines and connections every 400 hours or yearly, whichever occurs first.

  • Page 28: Changing The Transaxle Fluid

    3. Check the condition of the side electrode, center 3. Fill the reservoir (Fig. 32) with approximately 1-1/2 qt. electrode, and center electrode insulator to ensure that (1.4 liters) of SAE 10W30 motor oil or until the oil there is no damage. level is at the bottom of the level indicator hole (Fig.

  • Page 29: Replacing The Headlight Bulbs

    Replacing the Headlight Bulbs Removing the Battery 1. Position the vehicle on a level surface, set the parking Replacement bulb: GE #862 brake, turn the ignition off, and remove key. 1. Set the parking brake, turn the ignition off, and remove 2.

  • Page 30: Washing The Vehicle

    Important Always keep the battery strap in place to Warning protect and secure the battery. Charging the battery produces gasses that can Checking the Electrolyte Level explode. Check the electrolyte level every 50 operating hours or, if Never smoke near the battery and keep sparks and the machine is in storage, every 30 days.

  • Page 31: Electrical Schematic

    Electrical Schematic...

  • Page 32: The Toro Total Coverage Guarantee

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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