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Toro 130-5615 Installation Instructions Manual

Windshield washer fluid kit

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Windshield Washer Fluid Kit
2015 and after Workman
Model No. 130-5615
This product contains a chemical or chemicals known to the State of California to
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Description
No parts required
Washer-fluid tank
Washer-fluid-tank bracket
Washer-fluid hose
Flange nut (5/16 inch)
Carriage bolt (5/16 x 3/4 inch)
Wire harness
Male straight fitting
Female straight fitting
Flange-head screw (1/4 x 5/8 inch)
Flange nut (1/4 inch)
Washer-fluid tank
Tank-support bracket (221 x 168 mm (8-11/16
x 6-5/8 inch) with 45° flange)
Carriage bolt (5/16 x 3/4 inch)
Flanged locknut (5/16 inch)
Carriage bolt (1/4 x 1-1/4 inch)
Strap
Spacer (1/4 inch)
Flanged locknut (1/4 inch)
Hose (3/16 inch)
Barbed hose connector
Wire harness
Push fastener
© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
WARNING
CALIFORNIA
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
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4
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Register at www.Toro.com.
®
GTX/HDX/MD/HD Series Utility Vehicle
Prepare the machine.
Install the windshield washer fluid kit (GTX-series models).
Install the windshield washer fluid kit (HD-series models).
Original Instructions (EN)
All Rights Reserved *3405-283* A
Printed in the USA
Form No. 3405-283 Rev A
Installation Instructions
Use

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Summary of Contents for Toro 130-5615

  • Page 1 Form No. 3405-283 Rev A Windshield Washer Fluid Kit 2015 and after Workman ® GTX/HDX/MD/HD Series Utility Vehicle Model No. 130-5615 Installation Instructions WARNING CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm.
  • Page 2 Description Qty. Washer-fluid tank Tank-support bracket (216 x 95 mm (8-1/2 x 3-3/4) with 90° flange) Carriage bolt (5/16 x 3/4 inch) Flanged locknut (5/16 inch) Install the windshield washer fluid kit (MD-series models). Hose (3/16 inch) Barbed hose connector Wire harness Push fastener Cable tie...
  • Page 3 Installing the Washer-Fluid Tank Routing and Connecting the Hose For Machine without the Storage Box Kit Installed 1. Raise the machine with jack stands. 1. Install the washer-fluid tank to the washer-fluid-tank 2. Connect the female straight fitting to the cab hose and bracket with the 4 carriage bolts (5/16 x 3/4 inch) and the male straight fitting to the kit hose (Figure...
  • Page 4 Connecting the Hose to the Pump 1. At the washer-fluid tank, align the end of the hose to the barbed fitting in the washer pump (Figure Figure 6 1. Frame channel 3. Kit hose 2. Floor-channel plate Figure 8 5. Route the kit hose through the opening in the top of the frame channel (Figure 1.
  • Page 5 Connecting the Kit Wire Harness to the Washer Pump 1. Align the 2-socket connector of the wire harness to the 2-blade connector of the washer pump (Figure 12). 2. Push the wire-harness connector onto the pump until the connector fully seats (Figure 12).
  • Page 6 Installing the Windshield Washer Fluid Kit For HD-Series Models Removing the Roof Panel Roof panel weight: 9.5 kg (21 lb) 1. Remove the 10 bolts (1/4 x 1 inch) and 10 sealing washers (1/4 inch) that secure the roof panel to the Figure 14 roof-support brackets of the cab (Figure...
  • Page 7: Table Of Contents

    Figure 18 Figure 16 1. Carriage bolt (1/4 x 1-1/4 3. Spacer (1/4 inch) 1. Holes—6.3 mm (1/4 inch) inches) 2. Strap 4. Hole location 6.3 mm (1/4 inch)—interior foam panel 4. Use an awl or punch to open a hole through the interior foam panel (Figure 17) at the hole locations that you...
  • Page 8: Figure 20

    Connecting the Hose to the Wiper 3. Route the free end of the hose into the opening at the top of the driver’s side pillar B of the cab frame, and 1. At the overhead console, route 1 end of the hose (3/16 down through the frame (Figure 22).
  • Page 9 Connecting the Hose to the Pump Connecting the Wire Harness at the Overhead Console 1. At the washer-fluid tank, align the end of the hose to the barbed fitting in the washer pump (Figure 24). 1. At the overhead console, route the 2-pin connector end of the wire harness for the washer pump through the hole in the overhead console (Figure...
  • Page 10 Routing the Wire Harness 4. Route the wire harness for the washer pump across the back of the cab, and aligned to the 2-blade connector 1. At the overhead console, route the wire harness for the in the washer-pump motor (Figure 28).
  • Page 11 Securing the Wire Harness and Hose 5. Install 3 push fasteners at the location where you removed the push fasteners in step 4 (Figure 30 1. Remove the 2 harness clips that secure the cab wire Figure 31). harness to the front, left cab frame (Figure 30).
  • Page 12: Figure 34

    Installing the Windshield Installing the Washer-Fluid Tank Washer Fluid Kit 1. Assemble the washer-fluid tank to the tank-support bracket with the 2 carriage bolts (5/16 x 3/4 inch) and For MD-Series Models 2 flanged locknuts (5/16 inch) as shown in Figure Removing the Roof Panel Roof-panel weight: 9.5 kg (21 lb)
  • Page 13: Hole (Tank-Support Bracket)

    Connecting the Hose to the Wiper 1. At the overhead console, route 1 end of the hose (3/16 inch) through the hole in the overhead console (Figure Figure 38 1. Hole (overhead console) 4. Barbed hose fitting 2. Bulb seal 5.
  • Page 14 Connecting the Hose to the Pump down to the hole at the bottom of the pillar (Figure 39 Figure 40). 1. At the washer-fluid tank, if needed, cut the hose to remove excess hose length. Note: The hole is about level with the midpoint in the dash 2.
  • Page 15 Connecting the Wire Harness at the Routing the Wire Harness Overhead Console 1. At the overhead console, route the wire harness for the washer pump (Figure 44) to the left and along side of 1. At the overhead console, route the 2-pin connector the hose installed in Routing the Hose (page 13).
  • Page 16 Figure 45 1. Hole—pillar A (driver’s 3. Fender Figure 46 side) 2. Washer pump wire 4. Electrical mounting plate 1. 2-socket connector 4. Electrical mounting plate harness (washer pump wire harness) 2. Washer pump wire 5. Fender 3. Route the wire harness forward, between the electrical harness mounting plate and the fender to the machine (Figure...
  • Page 17 Securing the Wire Harness 1. Remove the 2 harness clips that secure the cab wire harness to the front, left cab frame (Figure 48). Figure 48 1. Harness clips 2. Cab frame 2. Install 2 push fasteners at the location where you removed the harness clips in step 1 (Figure 48 Figure...
  • Page 18 Installing the Overhead-Console Plug and the Roof Panel 1. Align the plug that you removed in step Removing the Roof Panel (page 12) with the top opening of the overhead console (Figure 34). 2. Push the plug down into the overhead console until it fully seats (Figure 34).
  • Page 19 Operation Using the Windshield Washer Using the Wiper/Washer Control • Push the wiper/washer switch up to run the windshield wipers (Figure 52). Figure 53 1. Cap 3. 25 mm (1 inch) fill level 2. Filler neck (washer tank) 4. Water or Figure 52 windshield-washer fluid 1.
  • Page 20 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.