Table of Contents
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Contents
Introduction ....................................................... 2
Safety .................................................................. 4
Safe Operating Practices ...................... 4
Before Operating................................. 4
Operation............................................ 5
Maintenance........................................ 8
Sound Pressure.................................... 8
Vibration............................................. 8
Safety and Instructional Decals ............ 9
Setup ................................................................ 11
1 Installing the Wheels ....................... 11
2 Installing the Steering Wheel ........... 12
3 Installing the Bumper...................... 12
4 Installing the Seats .......................... 13
5 Installing the Hitch ......................... 13
6 Installing the Cargo Box .................. 14
7 Activating the Battery...................... 15
Toe-in ............................... 15
the Safety Video................. 16
Product Overview ............................................. 18
Controls ........................................... 18
Specifications ................................... 21
Operation.......................................................... 22
Think Safety First .............................. 22
Pre-Starting Checks ........................... 22
Checking the Engine Oil .................... 22
Level ................................. 22
Checking the Tire Pressure................. 22
Adding Fuel ...................................... 23
Level ................................. 24
Starting the Engine ............................ 24
Stopping the Vehicle .......................... 24
Parking the Vehicle ............................ 24
Operating the Cargo Box ................... 24
Breaking in a New Vehicle.................. 25
Loading the Cargo Box ...................... 26
Transporting the Vehicle.................... 26
Towing the Vehicle ............................ 26
Towing a Trailer................................. 27
Maintenance...................................................... 28
Schedule(s) ............................... 28
Daily Maintenance Checklist .............. 29
Premaintenance Procedures....................... 30
Special Operating
Conditions ........................ 30
Jacking the Vehicle............................. 30
Lubrication................................................ 30
Adding Grease .................................. 30
Engine Maintenance.................................. 31
Servicing the Air Cleaner ................... 31
Servicing the Engine Oil .................... 32
Servicing the Spark Plug .................... 33
Fuel System Maintenance .......................... 33
Replacing the Fuel Filter .................... 33
Electrical System Maintenance................... 34
Replacing the Fuses ........................... 34
Replacing the Headlights ................... 34
Servicing the Battery.......................... 34
Drive System Maintenance......................... 36
Neutral.............................. 36
Inspecting the Tires ........................... 37
Suspension ........................ 37
Adjusting Front Wheel Toe-In ........... 38
Clutch ............................... 39
Changing the Transaxle Fluid ............. 40
Cooling System Maintenance ..................... 40
Areas................................. 40
Brake Maintenance .................................... 41
Inspecting the Brakes......................... 41
Level ................................. 41
Adjusting the Parking Brake ............... 41
Belt Maintenance....................................... 41
Servicing the Drive Belt ..................... 41
Belt ................................... 42
Cleaning .................................................... 42
Washing the Vehicle........................... 42
Storage .............................................................. 43
Schematics ........................................................ 44
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