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Toro 30607 Operator's Manual

Rotary mower
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Original Instructions (EN)
Groundsmaster
4000-D Rotary Mower
Model No. 30607—Serial No. 313000001 and Up
Model No. 30609—Serial No. 313000001 and Up
Form No. 3376-251 Rev B
®
4010-D and
*3376-251* B

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Summary of Contents for Toro 30607

  • Page 1 Form No. 3376-251 Rev B Groundsmaster ® 4010-D and 4000-D Rotary Mower Model No. 30607—Serial No. 313000001 and Up Model No. 30609—Serial No. 313000001 and Up *3376-251* B Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    You are responsible for operating the for details please see the separate product specific Declaration product properly and safely. of Conformity (DOC) sheet. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register WARNING your product.

  • Page 3: Table Of Contents

    Toro Mower Safety ..........6 Brake Maintenance ............48 Sound Power Level ..........7 Adjusting the Service Brakes ........48 Sound Pressure Level-Model 30607 ......7 Belt Maintenance ............49 Sound Pressure Level-Model 30609 ......7 Servicing the Alternator Belt ........49 Vibration Level—Model 30607 ......... 7 Servicing the Compressor Belt .........49...

  • Page 4: Safety

    Safety in moving parts. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to This machine meets or exceeds CEN standard EN be used and remove all objects which may be thrown by 836:1997, ISO standard 5395:1990, and ANSI B71.4-2012 the machine.

  • Page 5: Maintenance And Storage

    Maintenance and Storage • Stay alert for holes in the terrain and other hidden hazards. • Use care when using heavy equipment. • Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. –...

  • Page 6: Toro Mower Safety

    • Watch for traffic when near or crossing roads. Always yield the right-of-way. The following list contains safety information specific to Toro • This machine is not designed or equipped for on-road products or other safety information that you must know that use and is a “slow-moving vehicle”.

  • Page 7: Sound Power Level

    Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in EN 836. Vibration Level—Model 30607 Hand-Arm Measured vibration level for right hand = 0.58 m/s Measured vibration level for left hand = 0.63 m/s Uncertainty Value (K) = 0.32 m/s...

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7818 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb).
  • Page 9 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6.
  • Page 10 121–3884 1. Engine—stop 3. Engine—start 120–4159 2. Engine—preheat 1. Off 8. High 2. Lights 9. Traction drive 3. On 10. Low 4. Light switch location 11. Power take-off (PTO) 5. Fast 12. Lower left deck 6. Variable speed adjustment 13. Lower center deck 7.
  • Page 11 106-6754 Battery Symbols 1. Warning—do not touch the hot surface. Some or all of these symbols are on your battery 2. Cutting/dismemberment hazard, fan and entanglement 1. Explosion hazard 6. Keep bystanders a safe hazard, belt—stay away from moving parts. distance from the battery.
  • Page 12 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
  • Page 13 121–1599 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow; 4)Turn the ignition key to preheat;...
  • Page 14 121–1677 Groundsmaster 4000 1. Read the Operator’s Manual for maintenance information. 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids. 120–0250 (Cab models) 1. Slow moving vehicle...

  • Page 15: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning Decal European CE compliance. Media and Additional Parts Description Qty.

  • Page 16: Product Overview

    Tilt Steering Lever Product Overview Press the lever (Figure 3) down to tilt the steering wheel Controls to the desired position. Then release the lever to lock the adjustment. Note: Determine the left and right sides of the machine from the normal operating position. Parking Brake Latch A knob on the left side of the console actuates the parking CAUTION...

  • Page 17: Pto Switch

    automatically move to High or Low idle, depending on which of the switch is depressed. PTO Switch The PTO switch (Figure 4) has two positions: Out (start) and In (stop). Pull the PTO button out to engage the cutting unit blades. Push in the button to disengage the cutting unit blades.
  • Page 18 Figure 7 Figure 6 1. Wind shield wiper switch 3. Fan control 1. Weight gauge 4. Seat back adjusting lever 2. Air conditioning switch 4. Temperature control 2. Weight adjusting lever 5. Arm rest adjusting knob (not shown-located under arm rest) Wind Shield Latch 3.
  • Page 19 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 9) There Engine RPM/status—indicates the is a splash screen and main information screen of the engine RPM...
  • Page 20 Menu Item Description Faults The Faults menu contains Center a list of the recent machine faults. Refer to the Service Manual or your Authorized Toro Right Distributor for more information on the Faults menu and the information contained there. Left Service...
  • Page 21 Menu Item Description the InfoCenter. Engine Run Refer to the Service Manual Lists the machine CAN Bus or your Authorized Toro communication bus status. Distributor for more information on the Engine Run menu and the information contained Protected Menus there.

  • Page 22: Specifications

    Contact your Authorized Service Dealer or If the Stationary Regeneration icon appears on the InfoCenter, Distributor or go to www.Toro.com for a list of all approved refer to the Service Manual or contact your Toro Distributor attachments and accessories.

  • Page 23: Operation

    Important: Using non CJ-4 or higher oil will cause cap (Figure 11). DPF plugging and damage the engine. Toro Premium Engine Oil is available from your distributor CAUTION in either 15W-40 or 10W-30 viscosity. See the parts catalog If the engine has been running, the for part numbers.

  • Page 24: Adding Fuel

    Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B7 (7% biodiesel, 93% petrodiesel). The petrodiesel portion must be ultra low sulfur. Observe the following precautions: • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214.
  • Page 25 Alternate fluids: If the Toro fluid is not available, other fluids container and slow the loss of any static charge. may be used provided they meet all the following material properties and industry specifications.
  • Page 26 Checking the Rear Axle Lubricant Service Interval: Every 400 hours The rear axle is filled with SAE 85W-140 gear lube. Check the oil level before the engine is first started and every 400 hours thereafter. The capacity is 2.4 liters (80 oz). Visually inspect for leaks daily.

  • Page 27: Checking The Tire Pressure

    3. Shims Do not under-inflate. Replace worn or damaged tires with genuine Toro tires that are correctly sized for this Note: When operating in 64 mm (2-1/2 inch) height machine. of cut or higher, the axle bolt must be installed in the...
  • Page 28 Side Cutting Units To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor forks, position the castor wheel axles in the high or low height-of-cut holes in the castor forks, and secure the pivot arms to the selected height-of-cut bracket holes.
  • Page 29 spacers onto the spindle shaft. Install the tensioning cap to secure the assembly. 4. Remove the hairpin cotter and clevis pins from the castor pivot arms (Figure 23). 5. Rotate tension rod to raise or lower pivot arm until holes are aligned with selected height-of-cut bracket holes in the cutting unit frame (Figure 23 and Figure 24).
  • Page 30 2. Remove the flange-head bolts and nuts from each skid Systems Test Ports. Adjust counterbalance to 2241 kPa (Figure 27). (325 psi). 3. Move each skid to the desired position and secure them 5. Check for bent blades; refer to Checking for a Bent with the flange-head bolts and nuts.

  • Page 31: Adjusting The Mirrors

    6. If inside edge is still too low, add an additional 3 mm (1/8 inch) shim to the bottom of front inside castor arm of the side cutting unit and add one 3 mm (1/8 inch) shim to the front outside castor arm of the side cutting unit.

  • Page 32: Starting And Stopping The Engine

    Smart Power Mow Speed With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Supervisor (Protected Menu) Power prevents bogging down in heavy turf by automatically Allows the supervisor to set the machine’s maximum mowing...

  • Page 33: Transport Speed

    Note: This feature may also be used in conjunction with engine cranks, there is a malfunction in the interlock cruise control. system that should be corrected before beginning operation. Transport Speed 3. Sit on the seat and start the engine. Rise from the seat and move the PTO lever to On.

  • Page 34: Pushing Or Towing The Machine

    3. Close the bypass valves before starting the engine. brakes. Torque to 70 N-m (52 ft-lb) to close the valve. With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart...

  • Page 35: Operating Tips

    Select the Proper Height-of-Cut Setting Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting to Suit Conditions performance. Remove approximately 25 mm (1 inch) or no more than 1/3 The brakes can be used to assist in turning the machine. of the grass blade when cutting.

  • Page 36: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts. • Check the alternator belt tension. After the first 10 hours •...

  • Page 37: Service Interval Chart

    Maintenance Service Maintenance Procedure Interval • Replace the DOC Every 6,000 hours • Flush the cooling system and replace fluid. Every 2 years • Replace moving hoses. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.

  • Page 38: Lubrication

    Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing.
  • Page 39 g017810 Figure 40 Front Lift Assemblies Figure 43 • Lift arm cylinder bushings (2 each) (Figure 41) • Lift arm ball joints (2) (Figure 42) Side Lift Assemblies • Main lift arm bushings (6) (Figure 44 and Figure 45) • Bell crank pivot bushings (2) (Figure 46) •...

  • Page 40: Engine Maintenance

    Engine Maintenance Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. • Service the air cleaner filter only when the service indicator requires it or every 400 hours (more frequently in extremely dusty or dirty conditions).

  • Page 41: Servicing The Engine Oil And Filter

    Servicing the Engine Oil and Filter Service Interval: Every 250 hours Change the oil and filter every 250 hours. 1. Remove the drain plug (Figure 51) and let the oil flow into a drain pan. When all the oil is drained, install the drain plug.

  • Page 42: Servicing The Diesel Particulate Filter (Dpf)

    Maintenance Service Interval: Every 3,000 hours (or as required) Servicing the Fuel System For information on servicing the Diesel Particulate Filter (DPF), refer to the service manual or contact your Toro distributor. DANGER Under certain conditions, diesel fuel and fuel Servicing the Diesel Oxidation vapors are highly flammable and explosive.

  • Page 43: Servicing The Engine Fuel Filter

    3. Lubricate the filter gasket with clean lubricating engine oil. Refer to the Engine Operator's Manual, included with the machine, for additional information. 4. Install the dry filter canister, by hand, until the gasket contacts the filter head, then rotate it an additional 1/2 turn.

  • Page 44: Electrical System Maintenance

    Grafo 112X Sparks can cause the battery gasses to (skin-over) grease (Toro Part No. 505-47) or petroleum jelly explode, resulting in personal injury. to prevent corrosion. • When removing or installing the battery, 1.

  • Page 45: Fuses

    jelly, or light grease to prevent corrosion. Slide the The cab fuses (Figure 60 & Figure 61) are located in the fuse rubber boot over the positive terminal. box in the cab headliner (Cab model only). 4. Close the battery cover. Fuses The traction unit fuses (Figure 57 thru Figure 59) are located under the power center cover.

  • Page 46: Drive System Maintenance

    Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted for operator comfort. Figure 63 1. Loosen the two nuts and bolts securing the left side of 1. Check/drain plug the traction pedal to the bracket (Figure 62). 2.

  • Page 47: Changing The Rear Axle Lubricant

    Changing the Rear Axle 7. Add enough oil to bring the level up to the bottom of the check plug holes; refer to Checking the Rear Lubricant Axle Lubricant, and Checking the Rear Axle Gear Box Lubricant. Service Interval: After the first 200 hours 8.

  • Page 48: Cooling System Maintenance

    Brake Maintenance Cooling System Maintenance Adjusting the Service Brakes Servicing the Engine Cooling Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes System do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt.

  • Page 49: Belt Maintenance

    Belt Maintenance Servicing the Alternator Belt Service Interval: After the first 10 hours Every 100 hours Check the condition and tension of the belt (Figure 70) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb) is applied on the belt midway between the pulleys.

  • Page 50: Re-Tensioning The Blade Drive Belts

    Re-tensioning the Blade Drive idler arm to pass by the stop bolt (Figure 71). Move the idler pulley away from the belt to release belt tension. Belts Note: If the stop bolt is ever removed from the Service Interval: After the first 10 hours mounting tab, make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm.

  • Page 51: Hydraulic System Maintenance

    Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Changing the Hydraulic Fluid Use Toro replacement filters (Part No. 94-2621 for the left Service Interval: Every 800 hours side of the machine and 75-1310 for the right side of the machine).

  • Page 52: Checking The Hydraulic Lines And Hoses

    Adjusting the Counterbalance Pressure The counterbalance test port (Figure 76) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 76) clockwise to increase the pressure or counterclockwise to decrease the pressure and tighten the locknut.

  • Page 53: Mower Maintenance

    Cutting unit pitch is the difference in height-of-cut from the the parking brake, and stop the engine. Remove the front of the blade plane to the back of the blade plane. Toro ignition key. recommends a blade pitch of 8 to 11 mm (5/16 to 7/16 inch).

  • Page 54: Servicing The Castor Arm Bushings

    Reposition the shims, as required, to raise or lower the castor wheel until the cutting unit has the correct pitch. Figure 80 1. Castor arm tube 2. Bushings 5. Apply grease to the inside and outside of the new bushings. Using a hammer and flat plate, drive the bushings into the mounting tube.

  • Page 55: Blade Maintenance

    The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine Toro replacement blades to be sure of safety and optimum performance. Never use replacement blades made by other manufacturers because they could be dangerous.

  • Page 56: Inspecting And Sharpening The Cutter Blade(S)

    Figure 84 1. Blade bolt 2. Anti-scalp cup Inspecting and Sharpening the Cutter Blade(s) DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death.

  • Page 57: Correcting Cutting Unit Mismatch

    6. Compare the measurements of the outer blades with DANGER the center blade. The center blade must not be more If the blade is allowed to wear, a slot will form than 10 mm (3/8 inch) lower than the outer blades. If between the sail and flat part of the blade.

  • Page 58: Cab Maintenance

    Cleaning the Air Conditioning Cab Maintenance Coil Cleaning the Cab Air Filters Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) Service Interval: Every 250 hours (Replace them if they are 1. Stop the engine and remove the key. torn or excessively dirty.) 2.

  • Page 59: Cleaning The A/C Condenser Screen

    (Figure 89). C. Coat the cable terminals and battery posts with 4. Clean the screen thoroughly with compressed air Grafo 112X skin-over grease (Toro Part No. (Figure 89). 505-47) or petroleum jelly to prevent corrosion. 5. Slide the screen into the channels under the air D.

  • Page 60: Schematics

    Schematics Hydraulic Schematic (Rev. B)
  • Page 61 Notes:...
  • Page 62 Notes:...
  • Page 63 Notes:...

  • Page 64: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

30609Groundsmaster 4000-dGroundsmaster 4010-d

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