ABB S800 I/O User Manual
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S800 I/O
User's Guide
3BSE 020 923R101

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Summary of Contents for ABB S800 I/O

  • Page 1 S800 I/O User’s Guide 3BSE 020 923R101...
  • Page 2 In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental, or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.
  • Page 3: Table Of Contents

    Site Selection and Preparation ............23 2.1.2 Environmental Considerations ............24 2.1.3 Electromagnetic Compatibility and CE Marking........25 2.1.4 Layout of I/O Stations .................26 2.1.4.1 I/O Station with S800 I/O..........26 2.1.5 Grounding ...................39 2.1.6 Signal Cable Considerations ...............41 2.1.6.1 Recommendations for Signal and Process Cable ..42 2.1.7 Power Requirements ................44...
  • Page 4 Grounding in enclosures ..............49 2.2.3 Cable Routing in Enclosures............... 51 2.2.4 Power Connection................52 2.2.5 I/O Station with S800 I/O ..............53 2.2.6 Checklists.................... 56 2.2.6.1 Grounding Philosophy, Ground Plane System .... 56 2.2.6.2 Process Cabling, Shielding, Grounding, Max. Length. 56 2.2.6.3...
  • Page 5 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr UhiyrÂsÃ8‚‡r‡† 8PIU@IUTÃp‚‡vˆrq Product Verification .....................65 2.4.1 General ....................65 2.4.1.1 Check of Process Input/Output Systems ......65 2.4.2 Final Check ..................69 8uhƒ‡r…Ã"ÃÃ8‚svtˆ…h‡v‚ Before You Start ....................71 3.1.1 Design Considerations ................71 3.1.1.1 I/O Station Layout Hardware Configuration Guidelines71 3.1.1.2 CI810/CI820/CI830 FCI..........76 3.1.1.3 TB820 ModuleBus Modem..........77 3.1.2 SD811 and SD812 Power Supply Configurations ......83...
  • Page 6 Figure 1-2. Typical I/O Station Base Cluster with S800 I/O......... 9 Figure 1-3. Typical I/O Station Base Cluster with Redundant FCIs to S800 I/O ..9 Figure 1-4. TB810/TB811 Optical ModuleBus Port installed in CI810 FCI ....11 Figure 1-5.
  • Page 7 Figure 2-11. TB807 ModuleBus Terminator Installation ..........37 Figure 2-12. I/O Station Layout with FCI and S800 I/O Modules........37 Figure 2-13. I/O Station Layout with ModuleBus Modem and S800 I/O Modules ..38 Figure 2-14. Compact and Extended MTU and Horizontal and Vertical Mounting ..38 Figure 2-15.
  • Page 8 Communications to Controller ............... 134 Figure 2-5. Power-up Timing Diagram, Power-up of Backup in a Running System 135 U67G@T Table 1-1. I/O Station with S800 I/O Components............4 Table 1-2. Related documents..................20 Table 2-1. Requirements for d.c. Supply Sources ............. 44 Table 2-2.
  • Page 9 Table 3-4. I/O Station Power and Cooling (Typical) ..........90 Table 5-1. Meaning and Colors of LED’s ..............96 Table 5-2. Replacement Aspects of S800 I/O Modules ...........103 Table A-1. SD811/SD812 Power Supply Module Specifications......106 Table A-2. SD811/SD812 Primary Power Connections ...........108 Table A-3.
  • Page 10 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr UhiyrÂsÃ8‚‡r‡† viii 3BSE 020 923R101...
  • Page 11 Advant Fieldbus 100 (AF 100), PROFIBUS-DP or directly. The S800 I/O provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible so that I/O modules can be combined to suit many applications.The S800 I/O can be mounted in many configurations to fit most...
  • Page 12 8uhƒ‡r…à D‡…‚qˆp‡v‚ 6i‚ˆ‡ÃUuv†Ã7‚‚x This book provides a general description of the S800 I/O and reference information about equipment common to all types of installations, for example power supplies and Modulebus components. It provides overall instructions for site planning and installation, start-up and shutdown procedures, and information regarding capacity and performance.
  • Page 13 ABB Automation University. ! Q…‚qˆp‡ÃP‰r…‰vr The S800 I/O provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible so that the I/O modules can be combined to suit...
  • Page 14 Intrinsic Safety Interface. The S800 I/O modules and a Fieldbus Communication Interface (FCI) are combined to form an I/O Station. The equipment that is used as part of the I/O Station with S800 I/O is presented in Table 1-1.
  • Page 15 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃP‰r…‰vr Uhiyr   DPÃT‡h‡v‚Ãv‡uÃT'ÃDPÃ8‚€ƒ‚r‡†Ã8‚‡vˆrq 9r‰vprÃU’ƒrà Aˆp‡v‚ 9r†vth‡‚… DI831 16 DI channels (2x8) 48V d.c. with sequence of event (SOE) handling, current sink DI885 8 DI channels, (1x8) 24/48V d.c. with sequence of event (SOE) handling, current sink DI890 8 DI channels (8x1), I.S.
  • Page 16 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ Uhiyr   DPÃT‡h‡v‚Ãv‡uÃT'ÃDPÃ8‚€ƒ‚r‡†Ã8‚‡vˆrq 9r‰vprÃU’ƒrà Aˆp‡v‚ 9r†vth‡‚… TK801V003 Cable, ModuleBus Extension, 300 mm (11.8") TK801V006 Cable, ModuleBus Extension, 600 mm (23.6") TK801V012 Cable, ModuleBus Extension, 1.2 m (47.25") TK811V015 Cable, Optical ModuleBus Extension, 1.5 m (59"), duplex, plastic TK811V050 Cable, Optical ModuleBus Extension, 5 m (16’), duplex, plastic TK811V150...
  • Page 17 The S800 I/O is a modular I/O system. The modular system allows for easy configuration of the I/O type and size. An S800 I/O Station can consist of a base cluster and up to 7 additional I/O clusters. The base cluster, consists of a Fieldbus Communication Interface module (FCI) and up to 12 I/O modules.
  • Page 18 MTU as the bus is expanded. An inserted I/O module is assigned the unique position identity of its MTU. Through the incremental bus design the physical size of an S800 I/O installation is directly proportional to the number of installed MTUs.
  • Page 19: Ci810 Fieldbus Communication Interface

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr The MTUs are totally passive units with all active circuitry allocated to the I/O module. The ModuleBus requires a terminator to be installed after the last MTU of an I/O cluster. 2.5 meters (8.2 feet) maximum Avtˆ…r ! U’ƒvphyÃDPÃT‡h‡v‚Ã7h†rÃ8yˆ†‡r…Ðv‡uÃT'ÃDP 2.5 meters (8.2 feet) maximum...
  • Page 20: Ci820 Fieldbus Communication Interface

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ ! ! 8D'!ÃAvryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shpr The CI820 Fieldbus Communication Interface (FCI) module is a configurable communication interface which performs operations such as signal processing, gathering of various supervision information, OSP handling and configuration of re- inserted I/O modules. The FCI connects to the controller by way of the Advant Fieldbus 100 (AF 100) twisted pair segment.
  • Page 21: Tb820 Modulebus Modem

    Q…‚qˆp‡ÃTp‚ƒr connection to the communication interface module. TB810/TB811 Optical ModuleBus Port TB810 is used with TB820 and ABB-Drives equipment with 10 Mbit driver. TB811 is used with ABB-Drives equipment with 5 Mbit driver. Figure 1-4 shows the TB810/TB811 installed in the CI810 FCI.
  • Page 22 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ The TB820 ModuleBus Modem has a rotary switch that selects its cluster number, 1 to 7, on the optical ModuleBus. Figure 1-5 shows the layout of TB820. LED Status Indicators ORx1 ORx2 Electrical ModuleBus DIN Rail Interface Connector CLUSTER Cluster Address Switch...
  • Page 23: Module Termination Units

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr The TB820 ModuleBus Modem provides 24V d.c. short circuit proof (from the source) and an isolated, short circuit proof 5 V dc power to the cluster’s I/O modules by way of the electrical ModuleBus connection. One power source (single or redundant 24V d.c.) can be connected to the power terminals (L+ &...
  • Page 24: I/O Modules

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ ! ' DPÃH‚qˆyr† The I/O modules have open ventilated plastic enclosures. On the front of each I/O module there are three LEDs (FAULT, RUN and WARNING) indicating the module status and digital I/O modules have a status LED for each channel, some even two. One additional LED (OSP) is included on analog output and digital output modules.
  • Page 25: Power Supply

    Please refer to specifications in Section A.1, SD811/SD812 Power Supply Module, 24V d.c. for more information. Ã The S800 I/O station can be powered by a single or redundant supply voltage of 24V d.c., see Figure 1-7, Figure 1-8. Two power supplies with 120/230V inputs and 24V d.c.
  • Page 26 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ The FCI and ModuleBus Modem are able to supervise the redundant voltage supply. The supervision function is individually configurable for power supervision of each I/O station. or ModuleBus Modem Power Supply Power I/O station Supply 24V d.c. power supply Supervision 24V A, 24V B I/O modules Avtˆ…r...
  • Page 27 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr !   @‘h€ƒyrÂsÃ@py‚†ˆ…rÃ8‚svtˆ…h‡v‚† Figure 1-9 a layout example are shown for an I/O station in an RE810 cabinet which could house the I/O station with power supplies for the I/O system as well as for the field powering, and space for marshalling terminals. 800 mm (31.5") POW POW Avtˆ…r...
  • Page 28 S800 I/O module and a special MTU. Supported Intrinsic Safety System is the HiD Series 2000. The S800 I/O modules are connected via MTU TU812, a standard cable and a specific adapter board, one for each I/O module types.
  • Page 29 ELCON Instruments provides a HART protocol connection to I/O modules integrated with the Intrinsic Safety System, see Figure 1-11. For further information refer to @yp‚ÃD†‡…ˆ€r‡†Ã€hˆhy†Ã D‡…v†vpÃThsr‡’à Tˆƒƒ‚…‡ÃT'ÃDPÐv‡uÃTr…vr†Ã! To PC S800 I/O RS485 HART Multiplexer Connection Intrinsic Safety System Avtˆ…r  @‘h€ƒyrÂsÃ8‚rp‡v‚Ãir‡rrÃT'ÃDPÃhqÃD‡…v†vpÃThsr‡’ÃT’†‡r€Ã s…‚€Ã@G8PIÃhqÃC6SUÃHˆy‡vƒyr‘r…ÃD‡r…shprÃs…‚€ÃC6SU 3BSE 020 923R101...
  • Page 30 ! Sryh‡rqÃq‚pˆ€r‡† 8h‡rt‚…’ Uv‡yr 9r†p…vƒ‡v‚ S800 I/O S800 I/O Modules and Termination Units Describes the standard I/O modules and User’s Guide termination units in the S800 I/O system S800 I/O S800 I/O Modules and Termination Units Describes I/O modules and termination User’s Guide...
  • Page 31 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã Ur…€v‚y‚t’ # Ur…€v‚y‚t’ The following is a list of terms associated with S800 that you should be familiar with. Ur…€ 9r†p…vƒ‡v‚ AF 100 Advant Fieldbus 100 is the communications bus between the I/O stations and the Advant Controllers. (FCI to CI52x) The Fieldbus Communication Interface (FCI) device contains the interface to the fieldbus (e.g.
  • Page 32 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…à D‡…‚qˆp‡v‚ Ur…€ 9r†p…vƒ‡v‚ Outputs Set as Predetermined. A user configurable action on an output module when communications is lost to the FCI or Controller. PROFIBUS-DP PROFIBUS-DP is a fieldbus standard. Resistance Temperature Detector. Sequence of events. Time stamping of status changes for digital inputs.
  • Page 33 Trp‡v‚Ã! Tv‡rÃQyhvt 8uhƒ‡r…Ã! D†‡hyyh‡v‚ This chapter contains guidelines for planning the installation of the S800 I/O equipment. This chapter does not give the complete list of measures to be taken with respect to environment and other conditions on site. The equipment should be adapted to the actual application by thorough system definition and design.
  • Page 34: Grounding

    ! ! @‰v…‚€r‡hyÃ8‚†vqr…h‡v‚† Brr…hy S800 I/O equipment can be installed in a designated control room, or located in the process area when housed in a suitable enclosure. The S800 I/O is designed for a demanding industrial environment.
  • Page 35 Instructions for implementing these plans are provided in Section 2.2, Installation Procedures. The S800 I/O meets requirements specified in EMC Directive 89/336/EEC. You should request CE marking and compliance when ordering the equipment. For more information about environmental immunity, including EMC qualities with...
  • Page 36 ! # DPÃT‡h‡v‚Ãv‡uÃT'ÃDP The S800 I/O is mounted on a DIN-rail. The DIN-rail is mounted in a cabinet or on an enclosure wall to a metal sheet with fastening screws every 100 mm to ensure a good chassis ground connection in the cabinet or an open rack. The FCI, ModuleBus Modem and MTUs are mounted to the DIN-rail.
  • Page 37 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! # Gh’‚ˆ‡Ã‚sÃDPÃT‡h‡v‚† A flat blade screw driver can be used to release the latch to allow easier movement along the DIN-rail or removal of the unit (Figure 2-1). I/O Module Lock/Switch DIN-rail Lock Ground Clip Spring C1 2 Move up to B1 2 release rail...
  • Page 38 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ Connection of the MTU ModuleBus connector to the FCI, ModuleBus Modem or next MTU is made by sliding the MTU along the mounting rail and then locking it in place (Figure 2-2). SERVICE STN. ADDR. x 10 CI810 SWX.X/Y AF100...
  • Page 39 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! # Gh’‚ˆ‡Ã‚sÃDPÃT‡h‡v‚† The MTU can be disconnected from the FCI, ModuleBus Modem or another MTU by using a screw driver and pressing it between the two items. SERVICE STN. ADDR. x 10 CI810 SWX.X/Y AF100 Tx Rx L+ L+ C1 2 C1 2 B1 2...
  • Page 40 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ Srqˆqh‡ÃA8DÃD†‡hyyh‡v‚ Installation of an I/O Station with redundant FCIs requires two CI820 FCIs and a TB815 Interconnection Unit (Figure 2-4). They are connected to the I/O modules of the base cluster by an electrical ModuleBus extension cable. From the TB815 ModuleBus connector, a TK801V0xx cable is connected to the first MTU via a TB806 Cable Adapter-in module.
  • Page 41 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! # Gh’‚ˆ‡Ã‚sÃDPÃT‡h‡v‚† Optical ModuleBus Extension can be connected to the TB815 via the TB810 ModuleBus Optical Port unit for connection of 1 to 7 additional I/O clusters. SERVICE SERVICE STN. ADDR STN. ADDR x 10 x 10 CI820 TB815 CI820 DI810...
  • Page 42 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ The ModuleBus Extension cable comes in three standard lengths: • TK801V003 - 300 mm (1 ft.) • TK801V006 - 600 mm (2 ft.) • TK801V012 - 1.2 meters (4 ft.). ModuleBus length must not exceed 2.5 meters (8.2 feet) from FCI, TB815 Interconnection Unit, or ModuleBus Modem to the last MTU including extension cables.
  • Page 43 TB815 Interconnection Unit. TB810 has 10 Mbit drivers and is used with the TB820 (S800 I/O) and ABB drives equipment. TB811 has 5Mbit drivers and is used with ABB variable drives ACS 600 equipment. The TB811 can only use up to 10 meters (33 ft) plastic optic fiber.
  • Page 44 Each I/O cluster can have a maximum of 12 S800 I/O modules. The maximum number of S800 I/O modules or other units connected to one FCI is 24. The optical ring connection or duplex connection allows for a maximum distribution of 15m (49 ft.) (plastic fiber) or 200m (667 ft.) (HCS fiber) between each I/O cluster, see...
  • Page 45 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! # Gh’‚ˆ‡Ã‚sÃDPÃT‡h‡v‚† ModuleBus Optical Port TB810 Simplex optical cable (TK812Vxxx) 15m (49 ft.)Max. (plastic fiber) ModuleBus Modem TB820 Duplex optical cable (TK811Vxxx) 15m (49 ft.) Max. (plastic fiber TB807 ModuleBus Terminator Fiber Optic Simplex Configuration Fiber Optic Duplex Configuration Avtˆ…r !( Pƒ‡vphyÃH‚qˆyr7ˆ†Ã@‘ƒh†v‚ÃTv€ƒyr‘ÃhqÃ9ˆƒyr‘Ã8‚svtˆ…h‡v‚†...
  • Page 46 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ The optical ModuleBus Extension fiber optic (plastic fiber) cable comes in three standard lengths: • TK811V015 (duplex), TK812V015 (simplex) - 1.5 meters (5 ft.) • TK811V050 (duplex), TK812V050 (simplex) - 5 meters (16 ft.) • TK811V150 (duplex), TK812V150 (simplex) - 15 meters (49 ft.) As with the FCI (base cluster), the electrical ModuleBus length must not exceed 2.5 meters from the ModuleBus Modem to the last MTU of each cluster.
  • Page 47 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! # Gh’‚ˆ‡Ã‚sÃDPÃT‡h‡v‚† After all the MTUs are connected, the TB807 ModuleBus Terminator connects to the ModuleBus connector of the last MTU of the I/O Station. The TB807 has a snap latch (Figure 2-11) that holds it in place. To release the terminator, the latch has to be squeezed to allow removal.
  • Page 48 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ 439 mm (17.2") ModuleBus Modem TB820 Fiber Optic ModuleBus Cables 58.5 (0.4) (2.2) (2.3) (0.8) (inches) Avtˆ…r ! " DPÃT‡h‡v‚ÃGh’‚ˆ‡Ã v‡uÃH‚qˆyr7ˆ†ÃH‚qr€ÃhqÃT'ÃDPÃH‚qˆyr† In all installations, two end stops must be mounted on the DIN-rail, one at each end of the station, to prevent the modules from moving along the rail, see Figure 2-12 The installation rules should be followed as much as possible.
  • Page 49 EMI immunity and RF emission of the modules. The DIN mounting rail must have a good bond to the PE of the cabinet. If S800 I/O-modules are configured as two or more groups interconnected with extension cables, special care should be taken to ensure that the DIN-rails of all groups have a good connection to ground.
  • Page 50 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ The ground wire which joins the grounding systems should be ≥35 mm (2 AWG) copper (Cu), Figure 2-15. Cabinets or enclosure Shield bar Protective Ground Ground Plane > 35 mm (> 2 AWG) Avtˆ…r ! $ B…‚ˆqvtÂsÃ@yrp‡…‚vpÃ@„ˆvƒ€r‡ Q…‚‡rp‡v‰rÃ@h…‡uÃQ@Ã...
  • Page 51 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! TvthyÃ8hiyrÃ8‚†vqr…h‡v‚† In the event that the above recommendations (because of measurement techniques or safety regulations) cannot be complied with, be sure to use these methods: • Signal isolation for analog input signals • Digital inputs and outputs are divided into groups at the MTUs and I/O modules, with supply voltage distribution and grounding common for each single groups.
  • Page 52 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ ! % Srp‚€€rqh‡v‚†Ãs‚…ÃTvthyÃhqÃQ…‚pr††Ã8hiyr For use in a typical industrial environment according to the basic protection: Unshielded lines are adequate for binary signals and high level (0...20mA, ±10V...) analog signals. Shielded cables should be used for low level (RTDs, TC...) analog signals and pulse transducer signals.
  • Page 53 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! TvthyÃ8hiyrÃ8‚†vqr…h‡v‚† For modules with special LED indications see respectively modules in T'ÃDPà manual. H‚qˆyr†ÃhqÃUr…€vh‡v‚ÃVv‡† I/O device Power supply cables >600V Distance 30 cm Own power supply cables process I/O cables Field Electronic Cables for communication with modems = long distance bus Zone Zone (isolated)
  • Page 54 IEC standards. Standard voltage range is 110 - 240V a.c. Installation Category II denotes a higher quality than III mains. The S800 I/O power supplies SD811 and SD812 are rated for Overvoltage Category II for Installation Category III mains.
  • Page 55: Lightning Strike Protection

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! ' Ch“h…q‚ˆ†Ã6ƒƒyvph‡v‚† ! ' Ch“h…q‚ˆ†Ã6ƒƒyvph‡v‚† I/O modules with Intrinsic Interfaces or standard process I/O modules and MTUs together with isolators or barriers should be used when interfacing towards equipment installed in hazardous locations. ! ( CvtuÃW‚y‡htrÃTv‡putrh…Ã6ƒƒyvph‡v‚† The I/O modules are not designed for direct connection to high voltage switch-gear. Interposing relays are used for digital input and output signals as a connecting link.
  • Page 56 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ P‰r…urhqÃ8yrh…hpr† Avtˆ…r ! & Hvv€ˆ€Ã9v†‡hprÇ‚Ã8hivr‡† To ensure adequate ventilation, there should be a free space, 150 mm (6") high, between the top of the cabinet and the ceiling, the underside of any beam, duct or similar object over the cabinet. When cables enter the cabinet from above, the space available should be at least 1000 mm (40") high to provide working space, see Figure 2-17.
  • Page 57 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã! H‚ˆ‡vtÃ9v€r†v‚† 8yrh…hpr†Ãv‡uvÃhÃ@py‚†ˆ…r Clearances within an enclosure are described in Figure 2-19. 800 mm (31.5") 8 mm (0,03”) 8 mm (0,03”) 100 mm (3.9”) 100 mm (3,9”) 50 mm (2”) 50 mm (2”) 8 mm (0,03”) 8 mm (0,03”) 100 mm (3,9”) SD SD 811 811...
  • Page 58 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ !! D†‡hyyh‡v‚ÃQ…‚prqˆ…r† After some general information in the following section, you will find individual setup descriptions for different parts of the system. The information is given under the following headings if relevant • Assembly • Electric Installation (including Power Supply) •...
  • Page 59 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã!!! B…‚ˆqvtÃvÃrpy‚†ˆ…r† Work with care when supply voltage is applied to the system. Voltages within the cabinet can cause serious injury or death • All who work on the installation must know the location of the main power supply switch to the equipment and how it is operated. •...
  • Page 60 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ Q…‚‡rp‡v‰rÃ@h…‡u The main power source distribution normally includes a protective ground wire. This shall be connected to the protected earth (PE) terminal block on a primary power switch unit. Use cable lug connectors when connecting on the ground screw. B…‚ˆqÃGvr The cabinet is to be grounded with a copper lead (≥35 mm, 2 AWG) to the plant ground line.
  • Page 61 “Cabinet internal” junctions have their own defined spaces for routing. Distance to other cables should always be > 50 mm (2"). Uhiyr !! 8hiyrÃ8h‡rt‚…vr†ÃvÃhÃ8hivr‡ 8hiyrÃÃ6 ƒƒyvph‡v‚ 8h‡rt‚…’ Power supply (a.c. / d.c.) Process I/O, shielded and unshielded cables Communication ModuleBus extension to S800 I/O 3BSE 020 923R101...
  • Page 62 Power Switch unit. The switch unit is normally located in the controller cabinet bay. The power can be distributed to the I/O cabinets as required by the installed equipment (Figure 2-20). Cabinet 2 Cabinet 1 Controller S800 I/O Power Power Supp. Supp. Power Switch Power Switch...
  • Page 63 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã!!$ DPÃT‡h‡v‚Ãv‡uÃT'ÃDP !!$ DPÃT‡h‡v‚Ãv‡uÃT'ÃDP 6 ††r€iy’ Information regarding location of equipment may be found in the documentation delivered with the equipment. Some general I/O Station information is presented below. • Install a DIN-rail sized to allow installation of the FCI, ModuleBus Modem, MTUs, terminator and power supplies.
  • Page 64 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ are terminated in the two SH terminals and they must be bridged to ensure a continuous shield connection in case the fieldbus plug is removed from the FCI. Keep the drain wires as short as possible (< 50mm). If the unit is at the end of the bus, a terminator (TK501Vxxx) must be connected.
  • Page 65 Trp‡v‚Ã!!$ DPÃT‡h‡v‚Ãv‡uÃT'ÃDP Aˆp‡v‚hyÃHrh†ˆ…r† 6qq…r††ÃEˆ€ƒr…vt All S800 I/O modules are automatically set to the correct addresses by the ModuleBus interconnection scheme. The FCI module station address should be set to the assigned PROFIBUS-DP or Advant Fieldbus 100 station number set by the station address switches. Refer to T'ÃDPÃAvryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…ÃQSPAD7VT9Q...
  • Page 66 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ !!% 8urpxyv†‡† The following checklists, Table 2-3 Table 2-10, are a summary of important information that should be checked for the installation. !!% B…‚ˆqvtÃQuvy‚†‚ƒu’ÃB…‚ˆqÃQyhrÃT’†‡r€Ãà Uhiyr !" B…‚ˆqvtÃQuvy‚†‚ƒu’ÃB…‚ˆqvtÃT’†‡r€Ã D‡r€ 8‚pr…vt 8urpx Grounding Ground Grounding to PE network only. Only one philosophy system ground system.
  • Page 67 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã!!% 8urpxyv†‡† !!%" Q‚r…ÃTˆƒƒy’ Uhiyr !$ Tˆƒƒy’ D‡r€ 8‚pr…vt 8urpx Connection in Phase cabinet Return Protective ground (if distributed) There must be no breaks in the I‚‡r) A.C. Power Mains protective ground conductor to the PE terminal. Fuse Incorporated in conductors Connection of No unsuppressed load on same finale circuit network...
  • Page 68 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ !!%# Gvtu‡vtÃQ…‚‡rp‡v‚ Uhiyr !% Gvtu‡vtÃQ…‚‡rp‡v‚ D‡r€ 8‚pr…vt 8urpx Lightning Protections are compulsory for all circuits in: protection Overhead lines Cables that leave the general ground line network !!%$ HUVÃDPÃH‚qˆyr Uhiyr !& HUVÃDPÃH‚qˆyr D‡r€ 8‚pr…vt 8urpx Mounting rail Ground connection to If problems, check R <...
  • Page 69: Cable Routing In Enclosures

    Shielded cable Design Communication, pulse transducers and analog circuits for Low Level (RTD Pt, thermocouples) must be shielded up to the S800 I/O modules Internal cables Routing Section 2.2.3, Cable Routing in Enclosures. Check that there is no tension in the wiring.
  • Page 70 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ !!%& @‰v…‚€r‡hyÃ9h‡h Please referee to @‰v…‚€r‡hyÃ9h‡hÃs‚…Ã677ÃQ…‚qˆp‡† Uhiyr !( D€€ˆv‡’ÃSr„ˆv…r€r‡† @‰v…‚€r‡hyà Ur†‡Ã T‡hqh…q Tr‰r…v‡’ÃGr‰ry Ur†‡ÃTvthy 6 ƒƒyvph‡v‚ Qur‚€r‚ 8yh†† Lightning IEC 1000-4-5 4kV CMV, 2kV NMV 1,2/50 - 8/20 us Power supply 2kV CMV, 1kV NMV PI/O, Com. Damped IEC 1000-4-12 1kV CMV, 0.5kV NMV...
  • Page 71 8‚pr…vt 6 p‡v‚ Relays and contacts Suppression Cabling to non-suppressed inductive in cabinets loads in ABB cabinets must be kept more than 100 mm (4") away from internal cables Thermocouples Position of AI835 CJC RTD should be placed where the “CJC”...
  • Page 72 Trpˆ…v‡’ÃBˆvqryvr† During the power up of S800 I/O there is always a risk of spurious output signals to the process due to a faulty hardware module. Critical process devices should always be identified and isolated in some way if the process is energized.
  • Page 73: I/O Station With S800 I/O

    Thsr‡’ÃTuˆ‡Ã9‚ The Advant Controller and its S800 I/O may be mounted in a row of joined cabinets and are connected as a single unit to the mains power source. The I/O Station with S800 I/O may also be located remotely in the process area and have its own power source.
  • Page 74 – Zero output to the process devices (S800 I/O). – De-energized output relays (S800 I/O). Not for normally closed contacts. – The system is ready for a restart. Restart can be performed when the reason for the shut down is cleared away.
  • Page 75 Advant Controller manuals. Once the system is started and ready for operation the I/O can be checked. General information for some functional tests, which can be made to verify the S800 I/O are presented in the following sections. !#  8urpxÂsÃQ…‚pr††ÃDƒˆ‡Pˆ‡ƒˆ‡ÃT’†‡r€†...
  • Page 76 Dƒˆ‡ÃTvthy† Figure 2-21 shows where an input signal can be checked in an S800 I/O application. DI modules provide a field input connector and DI channel LED’s, and AI modules provide a field input connector. Engineering Tool...
  • Page 77 Check the complete signal range. Pˆ‡ƒˆ‡ÃTvthy† Figure 2-22 shows where an output signal can be checked in an S800 I/O application. DO Modules provide a field output connector and DO channel LED’s. AO Modules provide a field output connector.
  • Page 78 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ Engineering Tool Controller Process Fieldbus Process Output Interface Application Device Module DO/AO ch. Avtˆ…r !!! 7y‚pxÃ9vht…h€Ã‚sÃT'ÃDPÃPˆ‡ƒˆ‡Ã8uhryÃUr†‡ÃQ‚v‡† ‡ 9vtv‡hyÃPˆ‡ƒˆ‡ÃTvthy† Typical digital output channels and where the signals can be tested are shown Figure 2-22. Digital output signals in a specific plant are shown in the terminal diagrams for the plant.
  • Page 79 When the test of the control system is complete, and the plant functions satisfactorily, the following actions should be taken: • Check that all S800 I/O modules are properly inserted in the MTUs. • Check that all terminal screws on MTUs are properly tightened and that all grounds are good.
  • Page 80 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ 3BSE 020 923R101...
  • Page 81 "   DPÃT‡h‡v‚ÃGh’‚ˆ‡ÃCh…qh…rÃ8‚svtˆ…h‡v‚ÃBˆvqryvr† The S800 I/O is DIN rail mounted. The rail can be any practical length to fit the needs of that particular I/O Station. A S800 I/O cluster can use a maximum of 2.5 meters (8.2 feet) on the rail. This is the maximum length of the ModuleBus from...
  • Page 82 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ the FCI, TB815 Interconnection Unit, or ModuleBus Modem to the ModuleBus terminator. See Figure 3-1 for maximum layout of station using Compact MTUs. Terminator Cable Adaptor, out Cable Adaptor, in TB807 TB805 TB806 84 mm 58.5 mm (3.3”) (2.3”) TK801V0xx...
  • Page 83 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"  9r†vtÃ8‚†vqr…h‡v‚† Figure 3-2 for maximum layout of I/O cluster using Extended MTUs. 467.5 mm (18.4) 120.5 22 mm (3.3) (0.86) 120.5 (4.74) Bus Cable Length = 300 mm (11.8) 1550 mm (61) 1126.5 mm (44.4) (inches) 109 mm (0.8) (4.3) Avtˆ…r "! Hh‘v€ˆ€ÃGh’‚ˆ‡Ã‚sÃDPÃ8yˆ†‡r…Ðv‡uÃ@‘‡rqrqÃHUV†...
  • Page 84 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ An I/O cluster may be divided into smaller parts to fit a particular requirement, but the 2.5 meter (8.2 feet) maximum must be observed at all times. The cluster may be distributed because of space limitations or to keep signal types together. Figure 3-3 for a example of an I/O cluster divided up into four groups.
  • Page 85: Power Supply

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"  9r†vtÃ8‚†vqr…h‡v‚† Srqˆqh‡ÃA8D† An I/O Station with redundant CI820 FCIs requires that the ModuleBus Extension cable be connected to the TB815 Interconnection Unit and then to the first I/O Module. The maximum ModuleBus length from the TB815 to the ModuleBus terminator is 2.5 meters.
  • Page 86 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ CI810 FCI CI820 FCI Base I/O Cluster Base I/O Cluster TB815 Interconnection Optical ModuleBus Unit Optical ModuleBus Port TB810 Port TB810 I/O Cluster 1 I/O Cluster 1 ModuleBus Modem TB820 ModuleBus Modem TB820 I/O Cluster 2 I/O Cluster 2 I/O Cluster 3 I/O Cluster 3 Avtˆ…r "$ Pƒ‡vphyÃH‚qˆyr7ˆ†Ã@‘‡r†v‚...
  • Page 87 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"  9r†vtÃ8‚†vqr…h‡v‚† "  " U7'!ÃH‚qˆyr7ˆ†ÃH‚qr€ The TB820 ModuleBus Modem needs to be connected to the CI810/CI830 FCI, or the TB815 Interconnection Unit, and have an I/O cluster address selected. It is also connected to a 24V d.c. power source to provide power to the I/O modules of the cluster.
  • Page 88 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ 8yˆ†‡r…Ã6 qq…r††ÃTv‡pu The TB820 is equipped with a rotary switch used as the I/O cluster address selector for the I/O cluster. The I/O cluster address is in the range of 1 to 7. The FCI is base cluster address 0 (zero).
  • Page 89 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"  9r†vtÃ8‚†vqr…h‡v‚† TB820 L+ L+ Optical ModuleBus Interface Connectors (X4, X5) Duplex Fiber Optic Cable Connector Simplex Fiber Optic Cable Connector Front View Avtˆ…r "& U7'!ÃPƒ‡vphyÃH‚qˆyr7ˆ†Ã8‚rp‡v‚† The connector style, either simplex or duplex, all provide snap-in action when mated to the X4/X5 ports.
  • Page 90 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ Also, duplex and simplex configurations can be mixed in the same optical ModuleBus if required. CI810/ CI810A Example of a “duplex” connection of the optical “ring”. X4-Tx X4-Tx X4-Tx TB820 TB820 TB820 TB820 X5-Rx X5-Rx X5-Rx X5-Rx X4-Rx X4-Rx X4-Rx...
  • Page 91 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"  9r†vtÃ8‚†vqr…h‡v‚† In a “duplex connection” a cable break or loss of a TB820 will only affect the clusters down-stream of the break. In a “simplex connection” a cable break or loss of a TB820 will affect all I/O expansion clusters on the ModuleBus. Q‚r…ÃTˆƒƒy’Ã8‚rp‡v‚†...
  • Page 92 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ Power connections can accept up to 0.2 - 2.5 mm (24 - 14 AWG) wire size. FCI power supply connections are presented in Table 3-1 Table 3-2. Uhiyr "  U7'!ÃQ‚r…Ã8‚rp‡v‚ÃUr…€vhyÃY 6à Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ +24V d.c. Supply (can be jumpered to pin 2) +24V d.c.
  • Page 93 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" ! T9' ÃhqÃT9' !ÃQ‚r…ÃTˆƒƒy’Ã8‚svtˆ…h‡v‚† " ! T9' ÃhqÃT9' !ÃQ‚r…ÃTˆƒƒy’Ã8‚svtˆ…h‡v‚† The SD811 (24V d.c. @ 2.5A) and the SD812 (24V d.c. @ 5.0A) can be used alone or together for redundancy (Figure 3-10). The supplies can operate in a parallel configuration which can be used to increase the total output current capacity.
  • Page 94 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ Figure 3-11 shows a typical wiring diagram for parallel operation when more capacity is needed. Figure 3-12 shows a wiring diagram for redundant mains. CI810/ L+ L- SA SB SD811/812 To MTUs a.c. or Field DCOK d.c. SD811/812 a.c.
  • Page 95 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" ! T9' ÃhqÃT9' !ÃQ‚r…ÃTˆƒƒy’Ã8‚svtˆ…h‡v‚† Figure 3-13 shows the connections to redundant CI820 FCIs. CI820 TB815 CI820 Circuit Breaker Fuse SD811/812 or MCB +24V SELV PowOK Optional Power to field circuits via MTUs SD811/812 +24V PowOK CI820 Diode Voting Unit SD811/812 +24V...
  • Page 96 6 ƒƒ…‚ƒ…vh‡rÃCh…qh…r Different power supply systems are available for the S800 I/O Station. The number of power supply units is calculated with respect to actual number of S800 I/O modules supported by the Station, see Section 3.1.7, Power Supply Requirements for details.
  • Page 97 Section 3.1.8, Power and Cooling gives the power dissipated as heat by hardware modules in the S800 I/O system. 3BSE 020 923R101...
  • Page 98: Miscellaneous

    " % @‘ƒh†v‚Ã8‚†vqr…h‡v‚† A new S800 I/O station can be connected to an existing fieldbus without affecting other stations and controllers. The new I/O is automatically incorporated in the communication system. Spare connections must be pre-installed as to not disturb the existing bus.
  • Page 99: I/O Station

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" & Q‚r…ÃTˆƒƒy’ÃSr„ˆv…r€r‡† " & Q‚r…ÃTˆƒƒy’ÃSr„ˆv…r€r‡† A quick guide for power consumption to be used in a preliminary phase of a project work or whenever you need estimated figures is provided in Table 3-3. Uhiyr "" @†‡v€h‡rqÃT’†‡r€ÃQ‚r…Ã8‚†ˆ€ƒ‡v‚ !#WÃqpÃQ‚r…à DPÃT‡h‡v‚ 8‚†ˆ€ƒ‡v‚...
  • Page 100 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ " ' Q‚r…ÃhqÃ8‚‚yvt Table 3-4 shows the typical power and cooling values that can be used when designing the S800 I/O. Uhiyr "# DPÃT‡h‡v‚ÃQ‚r…ÃhqÃ8‚‚yvtÃU’ƒvphy 8‚‚yvtà Q‚r…à $ÃW‚y‡†Ã !#ÃW‚y‡†Ã !#ÃW‚y‡† G‚hqà Hh‘v€ˆ€Ã6€ivr‡Ã 9r‰vpr 9v††vƒh‡v‚Ã H‚qˆyr7ˆ† H‚qˆyr7ˆ† @‘‡r…hy 7UVCÃ...
  • Page 101 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" ' Q‚r…ÃhqÃ8‚‚yvt Uhiyr "# DPÃT‡h‡v‚ÃQ‚r…ÃhqÃ8‚‚yvtÃU’ƒvphyÃ8‚‡vˆrq 8‚‚yvtà Q‚r…à $ÃW‚y‡†Ã !#ÃW‚y‡†Ã !#ÃW‚y‡† G‚hqà Hh‘v€ˆ€Ã6€ivr‡Ã 9r‰vpr 9v††vƒh‡v‚Ã H‚qˆyr7ˆ† H‚qˆyr7ˆ† @‘‡r…hy 7UVCà Ur€ƒr…h‡ˆ…r Xh‡‡†à U’ƒvphy DO820 60 mA 140 mA 55/40°C (131/104°F) DO821 60 mA 140 mA 55/40°C (131/104°F) DO890 80 mA 250 mA 14.9 55/40°C (131/104°F)
  • Page 102 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ 3BSE 020 923R101...
  • Page 103: General

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã# Pƒr…h‡vtÃP‰r…‰vr 8uhƒ‡r…Ã# Pƒr…h‡v‚ Pƒr…h‡vtÃP‰r…‰vr An I/O station is an autonomous station which normally is not handled by an operator. Of course, it is started and sometimes stopped manually. This is done, however, in specific situations such as the time of installation work and maintenance.
  • Page 104 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã# Pƒr…h‡v‚ 3BSE 020 923R101...
  • Page 105 8uhƒ‡r…Ã$ Hhv‡rhpr Q…r‰r‡v‰rÃHhv‡rhpr This chapter describes routine maintenance, replacement and installation procedures necessary to maintain the operation of the S800 I/O equipment. The S800 I/O modules do not need special adjustments such as zero and span of analog I/O modules.
  • Page 106 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr $! 8‚y‚… A fixed meaning is assigned to the colors red, yellow and green: Danger or alarmWarning of potential danger or a situation which S@9à requires immediate action Caution Change or impending change of condition, warning `@GGPX Safety Indication of a safe situation or authorization to BS@@I...
  • Page 107 Disturbances and system halt caused by software error is commonly solved by a manual system restart. External faults in process wiring and transducers can also affect the function of the S800 I/O system. However, this type of fault is not discussed in this manual. 3BSE 020 923R101...
  • Page 108 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr $#! 9vht‚†‡vp†ÃhqÃAhˆy‡ÃDqvph‡v‚† Hardware and software in a S800 I/O system is provided with supervision against system faults. G@9Ãvqvph‡‚…†Ã‚Ã€‚qˆyr†) – Green LED, RUN, indicates normal function. – Yellow LED indicates an active signal, for example, status of digital input (DI) or digital output (DO), OSP and Warning –...
  • Page 109 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$#" Gv†‡Ã‚sÃBrr…hyÃAhˆy‡ÃAvqvtÃQ…‚prqˆ…r†ÃhqÃCv‡† $#"" Thsr‡’Ãh‡ÃT‡h…‡T‡‚ƒ Voltage failure, component fault or manual restart usually affect the control system function. I/O system failure affects the process in different ways: • In a system which is monitoring the process only, changes in the process status are not registered but there is no immediate danger to the process operation.
  • Page 110 It is important to understand the consequences of a module exchange on-line and how it affects the process. Replacement of an S800 I/O module affects all channels on the module. It also sometimes indirectly affects the outputs via some application function, on another module.
  • Page 111 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$## V†r…ÃSrƒhv… Q…hp‡vphyÃ@‘rpˆ‡v‚ Replace faulty or suspect power supply module in the following way: For single or parallel operation do steps 1, 2 and 4 to13. For redundant configuration do steps 1 to 14. Read Section 2.2.1, Safety Regulations. Check that the new module can replace the old.
  • Page 112 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr $##" 8‚€€ˆvph‡v‚ÃH‚qˆyrÃSrƒyhpr€r‡ Brr…hy Normally communications modules can’t be exchanged on-line, the only exception is the CI820 in a redundant configuration. It is important to understand the consequences of a module exchange and how it affects the process. •...
  • Page 113 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$## V†r…ÃSrƒhv… 6 qqv‡v‚hyÃ6 †ƒrp‡†Ã‚ÃDqv‰vqˆhyÃT'Ã8‚€€ˆvph‡v‚†ÃH‚qˆyr† Table 5-2 lists S800 I/O modules. Descriptions of these types are referred individually in the table. Uhiyr $! Srƒyhpr€r‡Ã6†ƒrp‡†Ã‚sÃT'ÃDPÃH‚qˆyr† H‚qˆyrÃU’ƒrÃÃTr‡‡vt† 8‚€€r‡† TB810/811 No settings Optical ModuleBus cable can be removed by pulling the connector(s) out of the unit.
  • Page 114 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr 3BSE 020 923R101...
  • Page 115 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6 T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃ!#WÃqp 6ƒƒrqv‘Ã6 Srsr…rpr† T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃ!#WÃqp Arh‡ˆ…r† SD811 • SD811 24V d.c. @ 2.5A L2 (N) • SD812 24V d.c. @ 5.0A a.c. 110-240V 104VA • Input 110 - 240V a.c. (45 - 65 Hz), or 185 - 250V d.c. DCOK DC Adj.
  • Page 116 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† Signal voltage output (in parallel with DCOK LED) is derived from the output terminal voltage, but the device signal status is independent of external voltage injection from power supply units connected in parallel. The output voltage is adjustable within the range 22.5 Volts to 28.5 Volts, and is factory set at 24 Volts ±1%.
  • Page 117 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6 T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃ!#WÃqp Uhiyr 6  T9' T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃTƒrpvsvph‡v‚†Ã8‚‡vˆrq D‡r€ ÃWhyˆrà !ÃWhyˆr Rated Input Current 230V a.c. 0.45A 0.9A 110V a.c. 0.8A 1.6A 220V d.c. 0.32A 0.65A Power on surge current 3.5A Primary power protection Fusable links Fusable links Output power protection Electronic short-circuit protection Electronic short-circuit protection...
  • Page 118 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† Uhiyr 6  T9' T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃTƒrpvsvph‡v‚†Ã8‚‡vˆrq D‡r€ ÃWhyˆrà T9' !ÃWhyˆr Depth 130 mm (5.1”) 138 mm (5.4”) Height 102 mm (4”) 134 mm (5.25”) with mounting ears 8‚rp‡v‚† Uhiyr 6! T9' T9' !ÃQ…v€h…’ÃQ‚r…Ã8‚rp‡v‚† Ur…€vhy 9r†p…vƒ‡v‚ X1 - L1 Mains power Line X1 - L2 (N) Mains power Neutral...
  • Page 119 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6 T9' !ÃQ‚r…ÃTˆƒƒy’ÃH‚qˆyrÃ!#WÃqp 8‚rp‡v‚Ãqvht…h€ The diagram shows the connections needed for redundant power supplies to redundant FCI’s with power supply hot swap possibilities. CI820 TB815 CI820 Circuit Breaker Fuse SD811/812 or MCB +24V PowOK Optional Power to field circuits via MTUs SD811/812 +24V...
  • Page 120 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 7y‚pxÃ9vht…h€ÃT9' T9' ! L2 (N) L2 (N) BUV48A +24V +24V 270 ohms DCOK SD811/SD812 3BSE 020 923R101...
  • Page 121 DIN rails. This makes the installation of I/O Modules more flexible when laying out an enclosure design. Please refer to Section 2.1.4.1, I/O Station with S800 I/O for details on layouts. TB806 ModuleBus The ModuleBus extension cables used with the...
  • Page 122 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† UrpuvphyÃ9h‡h Uhiyr 6# U7'$U7'%ÃH‚qˆyr7ˆ†Ã8hiyrÃ6qhƒ‡‚…ÃTƒrpvsvph‡v‚† D‡r€ U7'$ U7'% Direction Connections DIN41612 Type R/4 (X1) DIN41612 Type R/4 (X1) DB25 Female (X2) DB25 Male (X2) ModuleBus: Maximum 5V current distribution 1.5A 1.5A Maximum 24V current 1.5A 1.5A distribution Module catch Locks module to previous Locks module to previous device device...
  • Page 123 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6! U7'$U7'%ÃH‚qˆyr7ˆ†Ã8hiyrÃ6qhƒ‡r…Pˆ‡D 7y‚pxÃ9vht…h€ÃU7'$ POS 0 - 6 POWOK DAT, DAT-N +24V, 0V24 CLK+, CLK- Shield 7y‚pxÃ9vht…h€ÃU7'% POS 0 - 6 POWOK DAT, DAT-N +24V, 0V24 CLK+, CLK- Shield 3BSE 020 923R101...
  • Page 124 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 6" U7'&ÃH‚qˆyr7ˆ†ÃUr…€vh‡‚… Arh‡ˆ…r† ModuleBus Connector (X1) • Passive unit used for termination of the electrical ModuleBus. Top View 9r†p…vƒ‡v‚ The TB807 ModuleBus Terminator is used to TB807 terminate the electrical ModuleBus. Use the TB807 to terminate the electrical ModuleBus Terminator Latch ModuleBus of an I/O cluster.
  • Page 125 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6" U7'&ÃH‚qˆyr7ˆ†ÃUr…€vh‡‚… UrpuvphyÃ9h‡h Uhiyr 6$ U7'&ÃH‚qˆyr7ˆ†ÃUr…€vh‡‚…ÃTƒrpvsvph‡v‚† D‡r€ Whyˆr Connections DIN41612 Type R/4 (X1) Module catch Attaches module MTU Safety Classification Class I according to IEC 536; (earth protected) Protection Rating IP20 according to IEC 529, (IEC 144) Rated Insulation Voltage Dielectric test voltage 500V a.c.
  • Page 126 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 7y‚pxÃ9vht…h€ÃU7'& DAT-N CLK+ CLK- 3BSE 020 923R101...
  • Page 127: Tb820 Modulebus Modem

    TB810. 9r†p…vƒ‡v‚ÃU7' The TB811 ModuleBus Optical Port is a communication interface between the FCI electrical ModuleBus and the ABB drives units via the Optical ModuleBus. The TB811 can be used in a simplex optical ring configuration. The TB811 has two connectors for fiber optic connections and a connection to the communication interface module.
  • Page 128 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† UrpuvphyÃ9h‡h Uhiyr 6% ÃU7' ÃH‚qˆyr7ˆ†ÃPƒ‡vphyÃQ‚…‡ÃTƒrpvsvph‡v‚†Ã D‡r€ U7'  Application S800 I/O clusters and ABB ABB variable drives variable drives Configuration Simplex and duplex Simplex Fibers Plastic and HCS (Hard Clad Plastic Silica) Connector HP Versatile Link HP Versatile Link...
  • Page 129 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6# U7' U7' ÃH‚qˆyr7ˆ†ÃPƒ‡vphyÃQ‚…‡ 8‚rp‡v‚† Uhiyr 6& Pƒ‡vphyÃH‚qˆyr7ˆ†Ã8‚rp‡v‚†ÃY! Q‚…‡ 9ˆƒyr‘ÃTvthy† Tv€ƒyr‘ÃTvthy† Transmit data to down-stream Transmit data to next device device Receive data from up-stream Receive data from last device device Pƒ‡‚ÃphiyrÃs‚…ÃU7' Ãhpp‚…qvtÇ‚ÃCQ Plastic Optical Fiber (POF) up to 15 meters. •...
  • Page 130 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 7y‚pxÃ9vht…h€ÃU7' U7' 3BSE 020 923R101...
  • Page 131 • DIN rail mounting. 9r†p…vƒ‡v‚ The TB820 ModuleBus Modem is a communication interface for CLUSTER connection of S800 I/O modules via the optical and electrical ModuleBus. The TB820 can be used in both a simplex optical configuration as TB820 well as in a duplex optical configuration. In a simplex configuration, the optical Modulebus nodes are connected in a ring.
  • Page 132 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† The Modulebus has an electrical and an optical interface which are logically the same bus. A maximum of twelve I/O modules can be connected to the electrical Modulebus and up to seven clusters can be connected to the fiber optic Modulebus expansion. The fiber-optical interface is intended for local distribution of I/O clusters and where more than 12 I/O modules per station are required.
  • Page 133 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6$ U7'!ÃH‚qˆyr7ˆ†ÃH‚qr€ Uhiyr 6' U7'!ÃH‚qˆyr7ˆ†ÃH‚qr€ÃTƒrpvsvph‡v‚†ÃÃ8‚‡vˆrq D‡r€ Whyˆr Indicators R(un) LED: Green indicates that the TB820 is operational F(ault) LED: Red indicates a fault condition; Reset and communications errors on the electrical ModuleBus turns the LED on. P(owok) LED: Green indicates that the d.c./d.c.
  • Page 134 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 8‚rp‡v‚† Uhiyr 6( Q‚r…ÃTˆƒƒy’Ã8‚rp‡v‚† Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ X1B - 1 +24V d.c. Supply In X1B - 2 +24V d.c. Supply Out X1B - 3 Redundant Power Supply “A” Monitoring Input X1A - 1 0V d.c. Supply In X1A - 2 0V d.c.
  • Page 135 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6$ U7'!ÃH‚qˆyr7ˆ†ÃH‚qr€ Pƒ‡‚ÃphiyrÃhpp‚…qvtÇ‚ÃCQ Plastic Optical Fiber (POF) up to 15 meters. • Extra low loss attenuation • Simplex or duplex cable • Latching simplex or duplex connector. Hard Clad Silica (HCS) fiber up to 200 meters. • Riser or plenum •...
  • Page 136 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 7y‚pxÃ9vht…h€ÃU7'! RS-485 RS-485 POWOK D+,D- CLK+,CLK- TB820-1 Electrical Modulebus POS(9:0) MB +5V Connector MB+5V F(ault) Reset logic, R(un) MBI-4 +5V Supervision MB+24V P(owok) MB +5V MB +5V ORx1 ORx2 Current DIN-rail Limit POS(9:7) TB820-2 3BSE 020 923R101...
  • Page 137 Q‚r…ÃVƒÃ‚ÃT'ÃDP 6ƒƒrqv‘Ã7 Srsr…rpr† Q‚r…ÃVƒÃ‚ÃT'ÃDP S800 I/O will start under four different conditions. Without configuration and without communication with the controller. Start the first time or after a long power off. Without configuration but with communication with the controller. Start the first time or after a long power off.
  • Page 138 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã7 Srsr…rpr† Dqvph‡v‚†Ã‚ÃDPÀ‚qˆyr† F (fault) “on” R (run) “off” W (warning) “off” O (osp only outputs) “off” Without configuration but with communications with the controller: See timing diagram Figure 2-2. Dqvph‡v‚†Ã‚ÃA8D F (fault) “on” at power up and “off” after self-test ok R (run) “off”...
  • Page 139 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã7 Q‚r…ÃVƒÃ‚ÃT'ÃDP Dqvph‡v‚†Ã‚ÃA8D F (fault) “on” at power up and “off” after self-test ok R (run) “off” P (pow ok) “on” if power supply ok “off” “off” “on” (only primary FCI in a redundant configuration) “off” (both FCI in a redundant configuration) Dqvph‡v‚†Ã‚ÃDPÀ‚qˆyr†...
  • Page 140 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã7 Srsr…rpr† F (fault) “on” at power up and “off” after the first access from the FCI R (run) “off” at power up and “on” for AI, DI after configuration and for AO,DO after configuration and commanded operational from the controller W (warning) “off”...
  • Page 141 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã7 Q‚r…ÃVƒÃ‚ÃT'ÃDP T1/T2 DU (both) PR (primary) PR (backup) I/O module INIT in Power up S800 I/O Avtˆ…r !  Q‚r…ˆƒÃUv€vtÃ9vht…h€ÃI‚Ã8‚svtˆ…h‡v‚ÃhqÃI‚Ã8‚€€ˆvph‡v‚†Ã‡‚Ã8‚‡…‚yyr… 3BSE 020 923R101...
  • Page 142 DU (both) PR (backup) R (backup) I/O module R (AI, DI) R (AO, DO) W (AI, DI) W, OSP (AO, DO) Start of I/O Power up INIT INIT INIT S800 I/O in FCI backup Avtˆ…r !! Q‚r…ˆƒÃUv€vtÃ9vht…h€ÃI‚Ã8‚svtˆ…h‡v‚ÃhqÃ8‚€€ˆvph‡v‚†Ã‡‚Ã8‚‡…‚yyr… 3BSE 020 923R101...
  • Page 143 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã7 Q‚r…ÃVƒÃ‚ÃT'ÃDP T1/T2 DU (both) PR (primary) PR (backup) I/O module R (AI, DI) R (AO, DO) W (AI, DI) W (AO, DO) Start of I/O Power up INIT S800 I/O in FCI Avtˆ…r !" Q‚r…ˆƒÃUv€vtÃ9vht…h€ÃXv‡uÃ8‚svtˆ…h‡v‚ÃhqÃI‚Ã8‚€€ˆvph‡v‚†Ã‡‚Ã8‚‡…‚yyr… 3BSE 020 923R101...
  • Page 144 FCI operational PR (primary) DU (both) PR (backup) R (backup) I/O module R (AI, DI) R (AO, DO) W (AI, DI) W, OSP (AO, DO) Start of I/O Power up INIT INIT S800 I/O backup Avtˆ…r !# Q‚r…ˆƒÃUv€vtÃ9vht…h€ÃXv‡uÃ8‚svtˆ…h‡v‚ÃhqÃ8‚€€ˆvph‡v‚†Ã‡‚Ã8‚‡…‚yyr… 3BSE 020 923R101...
  • Page 145 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã7 Q‚r…ÃVƒÃ‚ÃT'ÃDP Primary T1/T2 Backup T1/T2 Power-up INIT backup backup Avtˆ…r !$ Q‚r…ˆƒÃUv€vtÃ9vht…h€ÃQ‚r…ˆƒÃ‚sÃ7hpxˆƒÃvÃhÃSˆvtÃT’†‡r€ 3BSE 020 923R101...
  • Page 146 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã7 Srsr…rpr† 3BSE 020 923R101...
  • Page 147 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Dqr‘ DI9@Y DO810 5 DO814 5 A.C. supply 44 DO815 5 Address jumpering 55 DO820 5 Advant Fieldbus 100 53 DO821 5 AI810 4 DP820 5 AI820 4 AI830 4 AI835 4 AO810 4 AO820 4 Environmental considerations 24 Extension cables 7 Cable adaptor 5 Cable considerations 41...
  • Page 148: Power And Cooling

    Installation Checklists 56 RE810 7 Redundant FCI installation 30 Location 96 LEDs 95 Lightning strike protection 45 S800 I/O Assembly 53 Installation 23 Safety regulations 48 SD811 7, 15, 83 Maximum ambient temperature 90 SD812 7, 15, 83 Module termination units 13...
  • Page 149: Color

    Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Dqr‘ Temperature 24, 90 Cabinetry factors 25 I/O module factors 24 Terminator 5 TK801V003 6 TK801V006 6 TK801V012 6 TK811V015 6 TK811V050 6 TK811V150 6 TU810 6 TU811 6 TU814 6 TU830 6 TU831 6 TU835 6 TU836 6 TU837 6 Ventilation 87 Vibration 25...
  • Page 150 Brr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶†ÃBˆvqr Dqr‘ 3BSE 020 923R101...

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