Advertisement

Quick Links

Activate/charge/install battery
Check tire inflation pressure
Check wheel lug nut torque
Install left-side foot restraint
Install ROPS/seat belts/side restraints
Check cooling system — level and hoses
Install steering wheel
Check/adjust front wheel alignment
Check hydraulic brake fluid level — pedal firmness
Burnish the brake pads
Check throttle cable adjustment
NOTE: Read these instructions thoroughly before
starting the Pre-Delivery Setup.
Even though the vehicle has been set up (with some
minor exceptions) and inspected at the factory, it is
mandatory that EVERY vehicle be properly inspected
and serviced at the dealership prior to being released to
the customer. Experience has shown that dealerships
that properly prepare each vehicle have fewer warranty
problems and more satisfied customers.
RECOMMENDED TOOLS
The following tools will assist the technician during the
set-up process:
• Drill w/Torx Bits
• Impact Wrench
• Metric Socket Set
• Torque Wrench
BATTERY
NOTE: Refer to all warnings and cautions pro-
vided with the battery or battery charger.
This ROV is shipped with a sealed battery. The battery
requires an initial charge after activation as well as periodic
maintenance-charging during periods of non-use or storage.
Activating Battery
Always activate and maintain the battery in accordance
with the following instructions to ensure maximum ser-
vice life and performance from the battery.
Model #UTV700AAC000EP - Serial #4UF16MPV9GT309933 &
PRE-DELIVERY SETUP INSTRUCTIONS
CHECKLIST
Form Number 3406-715 Rev. A
Up
Check engine/transmission oil
Check gear case lubricant
Check shift lever for proper operation
Check headlight aim
Check gasoline level
Start engine and check electrical switches and lights
Test drive
Check decals/clean vehicle
Explain Operator's Manual, Limited Warranty, and
legal obligations to the customer
Complete Owner Registration form with the customer
on the date of the sale
Each sealed battery comes with an electrolyte container and
proper amount for each specific battery type. DO NOT add
additional electrolyte to any sealed battery. Sealed battery
electrolyte has a higher concentration of sulfuric acid.
1. Carefully remove and save the sealing strip from the
battery electrolyte container. This will be used to seal
the battery later.
2. Remove and discard the foil sealing strip covering
the fill holes from the battery.
3. Place electrolyte container with the foil-sealed top of
the cells facing down into the fill ports of the battery.
4. Hold the container level in the fill ports of the bat-
tery. Push down to break the seals. Air bubbles will
appear as the ports fill. Do not tilt the electrolyte con-
tainer. Do not remove the container from the battery
until all cells are completely empty.
5. Let the battery stand for 120 minutes (2 Hr) prior to
charging. This will allow the electrolyte to permeate
into the plates for optimum performance.
6. Fully insert the sealing strip over the fill holes by
hand. DO NOT use a hammer.
7. Charge the battery completely before installation.
Charging New Battery
NOTE: Batteries filled with electrolyte are only at
80% of their capacity.
Batteries can be charged two ways - Standard Charge and
Fast Charge. Standard charging is the only recommended
way to charge a battery. It gives the battery optimal per-
formance and battery life.
1. Be sure the charger is unplugged from the 110-volt
electrical outlet.
Effective May, 2016
1

Advertisement

Table of Contents
loading

Summary of Contents for Toro UTV 700 EFI

  • Page 1 Form Number 3406-715 Rev. A Effective May, 2016 Model #UTV700AAC000EP - Serial #4UF16MPV9GT309933 & PRE-DELIVERY SETUP INSTRUCTIONS CHECKLIST   Activate/charge/install battery Check engine/transmission oil   Check tire inflation pressure Check gear case lubricant   Check wheel lug nut torque Check shift lever for proper operation ...
  • Page 2: Tire Inflation Pressure

    2. Connect the red terminal lead from the charger to the positive terminal of the battery; then connect the black terminal lead of the charger to the negative ter- minal of the battery. 3. Plug the charger into a 110-volt electrical outlet. 4.
  • Page 3 INSTALLING LEFT-SIDE FOOT RESTRAINT 1. Remove the left-side foot restraint from the package containing the side restraints. 2. Remove two sheet metal screws from the dashboard attachment location and the second and third floor retainer screws. PR800A 6. Tighten the cap screws securing the restraint to the angle bracket securely.
  • Page 4 UTV-068 TC022A 5. Secure the bottom (middle) of the rear canopy tube to the center support using two M6 Torx Screws. Tighten to 11 N-m (8 ft-lb). Connect the brakelight/ taillight harness to the main harness. UTV-148 2. Raise the cargo box; then while holding the rear ROPS, remove the screws securing the ROPS.
  • Page 5: Checking Cooling System

    PR834A TC027 11. Loop the rear anchor strap around the ROPS mount- ing tube and secure with the buckle. Tighten so strap rests as shown. TC029 7. Install the seat belts (cap screws installed from the front) into the appropriate mounting tabs along the PR831A headrest support tube on the rear ROPS.
  • Page 6: Installing Steering Wheel

    INSTALLING STEERING WHEEL NOTE: The vehicle should be on level ground with the front wheels oriented straight forward and rearward. 1. Remove the nut and the steering wheel from the steering shaft. 2. Install and align the steering wheel and loosely secure with the nut.
  • Page 7 1. With the hydraulic brake reservoir in a level posi- 4. Carefully check the entire hydraulic brake system tion, check the fluid level. It must be visible at the that all hose connections are tight, the bleed screws MAX line. are tight, and no leakage is present.
  • Page 8 1. Raise the cargo box; then unscrew the oil level stick The recommended oil to use is Toro 0W-40 All Weather and wipe it with a clean cloth. synthetic engine oil, which has been specifically formu- lated for use in this engine.
  • Page 9: Checking/Adjusting Headlight Aim

    1. Position the vehicle on a level floor so the head- lights are approximately 6.1 m (20 ft) from an aim- Do not use white gas. Only Toro approved gasoline ing surface (wall or similar aiming surface). and/or additives should be used.
  • Page 10: Burnishing Brake Pads

    9. Confirm final “check-off” of items on the Checklist. CAUTION BURNISHING BRAKE PADS If using additional hold-down straps in any other Brake pads must be burnished to achieve full braking areas, care must be taken not to damage the vehicle. effectiveness.
  • Page 11 NOTES...
  • Page 12 NOTES...

This manual is also suitable for:

Utv700aac000ep

Table of Contents