ABB REQ650 Commissioning Manual
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ABB REQ650 Commissioning Manual

Relion 650 series, breaker protection
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R E L I O N ® 650 SERIES
Breaker protection REQ650
Version 2.2
Commissioning manual

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Summary of Contents for ABB REQ650

  • Page 1 — R E L I O N ® 650 SERIES Breaker protection REQ650 Version 2.2 Commissioning manual...
  • Page 3 Document ID: 1MRK 505 385-UEN Issued: October 2017 Revision: A Product version: 2.2.1 © Copyright 2017 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.

  • Page 7: Table Of Contents

    Setting up communication between PCM600 and the IED....31 Writing an application configuration to the IED.........36 Checking CT circuits.................37 Checking VT circuits.................38 Using the RTXP test switch.............. 38 Checking the binary input/output circuits..........39 Binary input circuits..............39 Checking optical connections............39 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 8 How to enable forcing..............60 Enable forcing by using LHMI..........60 Enable forcing using TESTMODE function block....61 How to change binary input/output signals using forcing.... 61 Forcing by using LHMI............61 Forcing by using PCM600............63 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 9 Verifying the re-trip mode............76 Verifying the back-up trip mode..........77 Verifying instantaneous back-up trip at CB faulty condition... 78 Current/Contact ......79 Verifying the function mode Completing the test..............79 Stub protection STBPTOC............79 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 10 Synchrocheck, energizing check, and synchronizing SESRSYN................... 91 Testing the synchronizing function......... 92 Testing the synchrocheck functionality........93 Testing the energizing check..........95 Testing the voltage selection..........97 Completing the test..............97 Autorecloser for 1/2/3-phase operation SMBRREC ....97 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 11 Function for energy calculation and demand handling ETPMMTR.................113 Verifying the settings............113 Completing the test.............. 114 Station communication..............114 Multiple command and transmit MULTICMDRCV / MULTICMDSND................ 114 Basic IED functions................ 115 Parameter setting group handling SETGRPS......115 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 12 General IED status............... 123 Fault tracing..................124 Internal fault indications.............124 Using front-connected PC............125 Diagnosing the IED status via the LHMI hint menu....126 Repair instruction................128 Repair support................129 Maintenance................... 129 Section 12 Glossary............... 131 Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 13: Section 1 Introduction

    The commissioning personnel must have a basic knowledge of handling electronic equipment. The commissioning and maintenance personnel must be well experienced in using protection equipment, test equipment, protection functions and the configured functional logics in the IED. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 14: Product Documentation

    The manual provides procedures for the checking of external circuitry and energizing the IED, parameter setting and configuration as well as verifying settings by secondary injection. The manual Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 15: Document Revision History

    The guideline can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service. 1.3.2 Document revision history GUID-C8027F8A-D3CB-41C1-B078-F9E59BB73A6C v4 Document revision/date History –/May 2017 First release Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 16: Related Documents

    GUID-2945B229-DAB0-4F15-8A0E-B9CF0C2C7B15 v12 The electrical warning icon indicates the presence of a hazard which could result in electrical shock. The warning icon indicates the presence of a hazard which could result in personal injury. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 17: Document Conventions

    For example, to save the changes in non-volatile memory, select Yes and press • Parameter names are shown in italics. For example, the function can be enabled and disabled with the Operation setting. • Each function block symbol shows the available input/output signal. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 18: Iec 61850 Edition 1 / Edition 2 Mapping

    ALMCALH ALTIM ALTIM ALTMS ALTMS ALTRK ALTRK BRCPTOC BRCPTOC BRCPTOC BTIGAPC B16IFCVI BTIGAPC CCPDSC CCRPLD CCPDSC CCRBRF CCRBRF CCRBRF CCSSPVC CCSRDIF CCSSPVC CMMXU CMMXU CMMXU CMSQI CMSQI CMSQI Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 19 MVGGIO MVGAPC NS4PTOC EF4LLN0 EF4PTRC EF4PTRC EF4RDIR EF4RDIR PH1PTOC GEN4PHAR PH1PTOC OC4PTOC OC4LLN0 GEN4PHAR GEN4PHAR PH3PTOC PH3PTOC PH3PTRC PH3PTRC OV2PTOV GEN2LLN0 OV2PTOV OV2PTOV PH1PTRC PH1PTRC PCFCNT PCGGIO PCFCNT Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 20 TMAGAPC TRPTTR TRPTTR TRPTTR UV2PTUV GEN2LLN0 PH1PTRC PH1PTRC UV2PTUV UV2PTUV VMMXU VMMXU VMMXU VMSQI VMSQI VMSQI VNMMXU VNMMXU VNMMXU VSGAPC VSGGIO VSGAPC WRNCALH WRNCALH WRNCALH ZCLCPSCH ZCLCPLAL ZCLCPSCH Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 21 1MRK 505 385-UEN A Introduction Function block name Edition 1 logical nodes Edition 2 logical nodes ZCPSCH ZCPSCH ZCPSCH ZCRWPSCH ZCRWPSCH ZCRWPSCH ZCVPSOF ZCVPSOF ZCVPSOF ZMFPDIS ZMFLLN0 PSFPDIS PSFPDIS PSFPDIS ZMFPDIS ZMFPDIS ZMFPTRC ZMFPTRC ZMMMXU ZMMMXU Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 23: Section 2 Safety Information

    Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment. M2362-2 v1 Do not touch circuitry during operation. Potentially lethal voltages and currents are present. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 24 Take adequate measures to protect the eyes. Never look into the laser beam. GUID-11CCF92B-E9E7-409C-84D0-DFDEA1DCBE85 v2 The IED with accessories should be mounted in a cubicle in a restricted access area within a power station, station or industrial or retail environment. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 25: Caution Signs

    Be careful and check regulations before making the change. Note signs IP1497-1 v1 M19-2 v3 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 27: Section 3 Available Functions

    Broken conductor check Voltage protection UV2PTUV Two step undervoltage protection OV2PTOV Two step overvoltage protection ROV2PTOV Two step residual overvoltage protection LOVPTUV Loss of voltage check 1) 67 requires voltage 2) 67N requires voltage Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 28: Control And Monitoring Functions

    Tripping logic SMAGAPC General start matrix block STARTCOMB Start combinator TMAGAPC Trip matrix logic ALMCALH Logic for group alarm WRNCALH Logic for group warning INDCALH Logic for group indication Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 29 Power system measurement CMMXU Current measurement VMMXU Voltage measurement phase-phase CMSQI Current sequence measurement VMSQI Voltage sequence measurement VNMMXU Voltage measurement phase-earth AISVBAS General service value presentation of analog inputs Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 30: Communication

    GUID-5F144B53-B9A7-4173-80CF-CD4C84579CB5 v15 IEC 61850 or ANSI Function description Breaker function name REQ650 (B11) Station communication LONSPA, SPA SPA communication protocol LON communciation protocol HORZCOMM Network variables via LON Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 31 IEC 61850-9-2 Process bus communication, 4 merging units 1-P31 ACTIVLOG Activity logging ALTRK Service tracking IEC 62439-3 Parallel redundancy protocol 1-P23 IEC 62439-3 High-availability seamless redundancy 1-P24 Precision time protocol Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 32: Basic Ied Functions

    Summation block 3 phase ATHSTAT Authority status ATHCHCK Authority check AUTHMAN Authority management FTPACCS FTP access with password GBASVAL Global base values for settings ALTMS Time master supervision ALTIM Time management COMSTATUS Protocol diagnostic Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 33 Parameter setting function for HMI in PCM600 FNKEYMD1– FNKEYMD5 LEDGEN General LED indication part for LHMI OPENCLOSE_LED LHMI LEDs for open and close keys GRP1_LED1– Basic part for CP HW LED indication module GRP1_LED15 GRP2_LED1– GRP2_LED15 GRP3_LED1– GRP3_LED15 Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 35: Section 4 Starting Up

    Before starting up commissioning at site, check that the following items are available. • Single line diagram • Protection block diagram • Circuit diagram • Setting list and configuration • RJ-45 Ethernet cable (CAT 5) Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 36: Checking The Power Supply

    Check also the self-supervision function in Main menu/Diagnostics/IED status/ General menu in local HMI to verify that the IED operates properly. Set the IED time if no time synchronization source is configured. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 37: Ied Start-Up Sequence

    Each IED has an RJ-45 Ethernet interface connector on the front. The front Ethernet connector is recommended to be used for communication with PCM600. When an Ethernet-based station protocol is used, PCM600 communication can use the same Ethernet port and IP address. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 38 An ethernet cable (max 2 m length) with RJ-45 connectors is needed to connect two physical Ethernet interfaces together without a hub, router, bridge or switch in between. Select Search programs and files in the Start menu in Windows. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 39 Section 4 1MRK 505 385-UEN A Starting up IEC13000057-1-en.vsd IEC13000057 V1 EN-US Figure 3: Select: Search programs and files Type View network connections and click on the View network connections icon. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 40 Right-click and select Properties. IEC13000059-1-en.vsd IEC13000059 V1 EN-US Figure 5: Right-click Local Area Connection and select Properties Select the TCP/IPv4 protocol from the list of configured components using this connection and click Properties. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 41 IP address is not set to be obtained automatically by the IED, see Figure 7. The IP address must be different from the IP address chosen for the IED. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 42: Writing An Application Configuration To The Ied

    When the IED is set in configuration mode, all functions are blocked. The red LED on the IED flashes, and the green LED is lit while the IED is in the configuration mode. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 43: Checking Ct Circuits

    While the CT primary is energized, the secondary circuit shall never be open circuited because extremely dangerous high voltages may arise. Both the primary and the secondary sides must be disconnected from the line and the IED when plotting the excitation characteristics. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 44: Checking Vt Circuits

    In this position, the current and voltage enter the protection, but the alarm and trip circuits are still isolated and the IED is in test mode. Before removing the test handle, check the measured values in the IED. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 45: Checking The Binary Input/Output Circuits

    Check all connected signals so that both input level and polarity are in accordance with the IED specifications. 4.11 Checking optical connections M16022-2 v7 Check that the Tx and Rx optical connections are correct. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 46 An IED equipped with optical connections has an minimum space requirement of 180 mm for plastic fiber cables and 275 mm for glass fiber cables. Check the allowed minimum bending radius from the optical cable manufacturer. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 47: Section 5 Configuring The Ied And Changing Settings

    IED. After that time has elapsed, it will be safe to turn the IED off, no data will be lost. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 48: Configuring Analog Ct Inputs

    Take the rated permissive overload values for the current inputs into consideration. Supervision of input/output modules M11728-2 v3 I/O modules configured with PCM600 (BIM, BOM or IOM) are supervised. I/O modules that are not configured are not supervised. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 49 Each logical I/O module has an error flag that indicates signal or module failure. The error flag is also set when the physical I/O module of the correct type is not detected in the connected slot. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 51: Section 6 Establishing Connection And Verifying The Spa/Iec Communication

    • plastic fibres with connector type HFBR • glass fibres with connector type ST When using the IEC protocol, the rear SPA/IEC port must be set for IEC use. Procedure: Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 52: Verifying The Communication

    IEC. The configuration must be made with the PCM600 software. Verify that the event is presented in the IEC master system. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 53: Fibre Optic Loop

    Losses in connection box, two contacts (0.5 dB/contact) 1 dB Losses in connection box, two contacts (1 dB/contact) 2 dB Margin for 2 repair splices (0.5 dB/splice) 1 dB Maximum total attenuation 11 dB 7 dB Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 55: Section 7 Establishing Connection And Verifying The Lon Communication

    IEDs through the LON bus from the operator’s workplace, from the control center and also from other IEDs via bay-to-bay horizontal communication. For LON communication an SLM card should be ordered for the IEDs. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 56: The Lon Protocol

    Use the LON Network Tool (LNT) to set the LON communication. This is a software tool applied as one node on the LON bus. To communicate via LON, the IEDs need to know Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 57: Optical Budget Calculation For Serial Communication With Lon

    Losses in connection box, two contacts (0.75 dB/contact) 1.5 dB Losses in connection box, two contacts (1dB/contact) 2 dB Margin for repair splices (0.5 dB/splice) 0.5 dB Maximum total attenuation 11 dB 7 dB Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 59: Section 8 Testing Ied Operation

    The voltages and currents from the test equipment must be obtained from the same source and they must have minimal harmonic content. If the test equipment cannot indicate the phase angle, a separate phase-angle measuring instrument is necessary. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 60 Some time must pass before the IED is restarted. For more information about the flash memory, refer to section “Configuring the IED and changing settings”. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 61: Preparing The Ied To Verify Settings

    In certain cases, only modes with a high probability of coming into operation need to be checked when commissioned to verify the configuration and settings. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 62: Activating The Test Mode

    Use COMBITEST test system to prevent unwanted tripping when the handle is withdrawn, since latches on the handle secure it in the half withdrawn position. In this position, all voltages and currents are restored and any re-energizing transients Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 63: Connecting The Test Equipment To The Ied

    IED under test. To ensure correct results, make sure that the IED as well as the test equipment are properly earthed before testing. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 64: Releasing The Function To Be Tested

    Any function is blocked if the corresponding setting in the local HMI under Main menu/Test/Function test modes menu remains On, that is, the parameter Blocked is set to Yes and the parameter TESTMODE under Main menu/Test/IED test mode remains Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 65: Verifying Analog Primary And Secondary Measurement

    Inject an unsymmetrical three-phase voltage and current, to verify that phases are correctly connected. If some setting deviates, check the analog input settings under Main menu/Configuration/Analog modules Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 66: Testing The Protection Functionality

    LHMI/PCM600 menus that relate to forcing will not have any effect on the input/output status due to safety reasons. 8.8.2.1 Enable forcing by using LHMI GUID-41F7C636-75BC-42EF-A955-4BD9E347619E v2 Enable IED TESTMODE by setting IEDTestMode to On under Main menu/ Test/IED test mode/TESTMODE:1. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 67: Enable Forcing Using Testmode Function Block

    Edit the input/output value directly to select the desired logical level, by doing following: Select the value line of the desired signal, see figure 10. Press the Enter key to edit the value. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 68 It is possible to power-cycle the IED in this state without losing the forcing states and values. This means that once a signal is forced, and the IED remains in IED test mode, the input or output will Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 69: Forcing By Using Pcm600

    (described in step 6 below) and to undo all forcing. Right click on the IED in the plant structure and select Signal Monitoring. Click on the List View tab. Click Forcing Session in the menu IED/Start Forcing. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 70 Select and edit the values. Click Acknowledge and send. IEC15000026 V1 EN-US This commits the values to the IED and exits the editing session. Click Cancel to abort the changes and revert back to actual IED values. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 71: How To Undo Forcing Changes And Return The Ied To Normal Operation

    Exit from the menu and click Yes in the Save dialogue box. This immediately undoes all forcing, regardless of how it was accomplished and disabled. 8.8.4.3 Undo forcing by using PCM600 GUID-CE7FD186-99FC-41C8-910F-894A57037777 v1 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 72 LHMI. If the IED is left in test mode, then it is still possible to perform new forcing operations, both from LHMI and from PCM600 Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 73: Section 9 Testing Functionality By Secondary Injection

    The Manual Trig can be started in two ways: From the local HMI under Main menu/Disturbance records. 1.1. Enter on the row at the bottom of the HMI called Manual trig. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 74: Event Recorder (Er) And Event List (El)

    PCM600 as follows: on the local HMI under Main menu/Events, or in more details via the Event Viewer in PCM600. The internal FIFO register of all events will appear when the event viewer is launched. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 75: Identifying The Function To Test In The Technical Reference Manual

    Ensure that the maximum continuous current, supplied from the current source used for the test of the IED, does not exceed four times the rated current value of the IED. 9.3.1.1 Measuring the operate limit of set values M11754-11 v7 Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 76: Completing The Test

    SEMOD56287-72 v10 The verification of the non-directional phase overcurrent function is done as instructed below, but without applying any polarizing voltage. Connect the test set for current injection to the appropriate IED phases. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 77 Check that all operate and start contacts operate according to the configuration (signal matrixes). Reverse the direction of the injected current and check that the protection does not operate. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 78: Completing The Test

    TRIP signal appears. Switch the fault current off. Do not exceed the maximum permitted overloading of the current circuits in the IED. Compare the measured operating current with the set value. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 79: Completing The Test

    For inverse time curves, check the operate time at a current equal to 110% of the operate current for txMin. Check that all operate and start contacts operate according to the configuration (signal matrixes) Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 80: Four Step Non-Directional Earth Fault Protection

    (default 5 % of Ub) and set the injection current to lag the voltage by an angle equal to the set reference characteristic angle (180° - AngleRCA) if the forward directional function is selected. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 81: Completing The Test

    The value of residual (earth fault) current IN set lower than IP> is easiest checked in back-up trip mode 1 out of 4. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 82: Checking The Phase Current Operate Value, Ip

    2, t2 and t3 can also be checked. To check t2MPh, a two-phase or three- phase start shall be applied. 9.3.6.4 Verifying the re-trip mode M12104-36 v6 Choose the mode below, which corresponds to the actual case. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 83: Verifying The Back-Up Trip Mode

    The normal mode BuTripMode = 1 out of 3 should have been verified in the tests above. In applicable cases the modes 1 out of 4 and 2 out of 4 can be checked. Choose the mode below, which corresponds to the actual case. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 84: Verifying Instantaneous Back-Up Trip At Cb Faulty Condition

    Keep the input activated. Apply the fault condition, including start of CCRBRF, with current above set current value. Verify that back-up trip is obtained without intentional delay, for example within 20ms from application of start. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 85: Verifying The Function Mode Current/Contact

    Off. Restore connections and settings to their original values, if they were changed for testing purposes. 9.3.7 Stub protection STBPTOC M14922-2 v7 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 86: Measuring The Operate Limit Of Set Values

    Broken conductor check BRCPTOC SEMOD175021-3 v5 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". 9.3.8.1 Measuring the operate and time limit of set values SEMOD175021-7 v6 Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 87: Completing The Test

    1 out of 3 operation mode. Supply the IED with three-phase voltages at their rated values. Slowly decrease the voltage in one of the phases, until the START signal appears. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 88 TR1 and TRIP signals operate at a time equal to 0.250 s ± tolerance. 10. The test above can be repeated to check the inverse time characteristic at different voltage levels. 11. Repeat the above described steps for Step 2 of the function. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 89: Completing The Test

    Check the inverse time delay by injecting a voltage corresponding to 1.2 × U1>. Repeat the test to check the inverse time characteristic at different over- voltage levels. Repeat the above described steps for Step 2 of the function. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 90: Extended Testing

    TR1 and TRIP operate after a time corresponding to the equation:   −   >   (Equation 6) IECEQUATION2429 V1 EN-US where: t(s) Operate time in seconds Settable time multiplier of the function for step 1 Measured voltage Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 91: Completing The Test

    11. Inject the measured voltages at rated values for at least set tRestore time. 12. Activate the BLOCK binary input. 13. Simultaneously disconnect all the three-phase voltages from the IED. No TRIP signal should appear. 14. Reset the BLOCK binary input. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 92: Completing The Test

    The verification is divided in two main parts. The first part is common to all fuse failure supervision options, and checks that binary inputs and outputs operate as expected according to actual configuration. In the second part the relevant set operate values are measured. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 93: Checking That The Binary Inputs And Outputs Operate As Expected

    Signal BLKU after about 50ms • Signal BLKZ after about 200ms 9.5.2.2 Measuring the operate value for the negative sequence function M1405-46 v12 Measure the operate value for the negative sequence function, if included in the IED. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 94 = × 0, 5 IECEQUATION00022 V2 EN-US Compare the result with the set value of the negative-sequence operating current. Consider that the set value 3I2< is in percentage of the base current IBase. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 95: Measuring The Operate Value For The Zero-Sequence Function

    This is the point at which the dead line condition is detected. Check the value of the decreased voltage with the set value UDLD< (UDLD< is in percentage of the base voltage UBase). Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 96: Checking The Operation Of The Du/Dt And Di/Dt Based Function

    STDU or STDI are activated. 10. Check that the start output signals for the current and voltage phases 2 and 3 are activated by changing the magnitude of the voltage and current for phases 2 and 3. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 97: Completing The Test

    Use the set voltages instead of what is indicated below. Figure shows the general test connection principle, which can be used during testing. This description describes the test of the version intended for one bay. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 98: Testing The Synchronizing Function

    FreqDiffMin. The test procedure below will depend on the settings used. Input STARTSYN must be activated during the test. FreqDiffMax = 50.2 Hz FreqDiffMin = 50.01 Hz tBreaker = 0.080 s Apply voltages Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 99: Testing The Synchrocheck Functionality

    Increase the U-Bus to 110% GblBaseSelBus, and the U-Line = 90% GblBaseSelLine and also the opposite condition. Check that the two outputs for manual and auto synchronism are not activated. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 100 Test with frequency difference = 0 mHz Test with a frequency difference outside the set limits for manual and auto synchronizing check respectively. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 101: Testing The Energizing Check

    The test should verify that the energizing check function operates for a low voltage on the U-Line and for a high voltage on the U-Bus. This corresponds to the energizing of a dead line to a live bus. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 102 Verify the local HMI setting AutoEnerg to be Off and ManEnerg to be DBLL. Set the parameter ManEnergDBDL to On. Apply a single-phase voltage of 30% GblBaseSelBus to the U-Bus and a single-phase voltage of 30% GblBaseSelLine to the U-Line. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 103: Testing The Voltage Selection

    The auto recloser is flexible with many options and facilities. At commissioning only the selections and settings intended for use are verified. If one chooses to reduce some time settings Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 104 Figure illustrates a suggested testing arrangement, where the circuit-breaker (CB) is simulated by an external bi-stable relay (BR), for example a relay type RXMVB2 or RXMD or Breaker Simulator of ABB. The following manual switches are used: • switch or push-button to close (SC) •...

  • Page 105: Preparation Of The Verification

    SYNC must be connected as a permanent high signal or controlled by a switch. Read and make notes of the reclosing operation counters on the local HMI under Main menu/Test/Function status/Control/AutoRecloser79,5(0–>1)/ SMBRREC(79,5(0–>1)):x Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 106: Switching The Auto Recloser To On And Off On And Off

    The auto reclosing open time and the sequence should be checked, for example in the event recording. Check also the operation indications (disturbance report) and the operation counters on the local HMI under Main menu/Test/Function status/Control/AutoRecloser79,5(0–>1)/ SMBRREC(79,5(0–>)):x Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 107: Checking The Auto Reclosing Conditions

    Close the BR relay and immediately apply a fault and thereby a START signal. Check that no auto reclosing takes place. Checking the influence of circuit breaker not ready for reclosing M12400-149 v5 Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 108 Reconnect any links or connection terminals, which may have been opened for the tests. Reset indications, alarms and disturbance recordings. Clearing of the disturbance report can be done via the Disturbance Handling in PCM600 or the local HMI. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 109: Completing The Test

    This function is functionality tested together with other protection functions (line differential protection, earth-fault overcurrent protection, and so on) within the IED. It is recommended that the function is tested together with the autorecloser Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 110: Phase Operating Mode

    Initiate a single phase-to-earth fault and switch it off immediately when the trip signal is issued for the corresponding phase. Initiate the same fault once again within the reclaim time of the used SMBRREC. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 111: 1Ph/2Ph/3Ph Operating Mode

    SMBRREC. A single-phase fault shall be given at the first fault. A three-phase trip must be initiated for the second fault. Check that the corresponding trip signals Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 112: Circuit Breaker Lockout

    CLLKOUT should be set. 10. Reset the lockout. All functional outputs should reset. 11. Deactivate the trip signal lockout function, set TripLockout = Off and the automatic lockout function, set AutoLock = Off. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 113: Completing The Test

    ALARM and LOCKOUT disappear. Reset the BLOCK binary input. Make sure that pressure lockout condition exists and then activate the reset lock out input RESETLO and check that the outputs PRESLO and LOCKOUT reset. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 114: Testing The Gas Medium Supervision For Temperature Alarm And Temperature Lock Out Conditions

    LevelAlmLimit or activate binary input signal SENLVLALM, check that outputs LVLALM and ALARM are activated after a set time delay of tLevelAlarm. Liquid level lockout input SENLVLLO can be used to set LVLLO. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 115: Testing The Liquid Medium Supervision For Temperature Alarm And Temperature Lock Out Conditions

    The Signal Monitoring tool in PCM600 shows the service values that are available on the Local HMI as well. Values of the logical signals belong to the breaker monitoring are available on the local HMI under: Main menu/Test/Function status/Monitoring/ BreakerMonitoring/SSCBR:x Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 116: Verifying The Settings

    Check that the output CBLIFEPH is decreased with a value that corresponds to the injected current. 6.4. CBLIFEAL is activated as soon as CBLIFEPH is below the set CBLifeAlmLevel value. Test of accumulated energy Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 117: Completing The Test

    GUID-0A16206F-690E-46EF-86F4-5A89E0BF640B v3 Continue to test another function or end the test by changing the Test mode setting to Off. Restore connections and settings to their original values if they were changed for testing purposes. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 118: Event Function Event

    The test should be performed with settings Operation = On or Operation = Off and the function blocked or unblocked. The pulse counter value is then checked in PCM600 or on the local HMI. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 119: Function For Energy Calculation And Demand Handling Etpmmtr

    Increase either three-phase current or voltage above the last 1 minute value. After 1 minute check the MAXPAFD and MAXPRFD whether it is showing the last 1 minute average power value as maximum. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 120: Completing The Test

    Command and transmit function blocks included in the operation of different built- in functions must be tested at the same time as their corresponding functions. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 121: Basic Ied Functions

    Navigate to the test mode folder. Change the On setting to Off. Press the 'E' key and the left arrow key. Answer YES, press the 'E' key and exit the menus. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 123: Section 10 Commissioning And Maintenance Of The Fault Clearing System

    The periodicity of all tests depends on several factors, for example the importance of the installation, environmental conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However, ABB's recommendation is as follows: Every second to third year •...

  • Page 124: Visual Inspection

    IED at a time on live circuits where redundant protection is installed and de-energization of the primary circuit is not allowed. ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main...

  • Page 125: Recording

    The healthy circuit is of utmost importance for the protection operation. If the circuit is not provided with a continuous trip-circuit supervision, it is possible Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 126: Measurement Of Service Currents

    The neutral-point voltage to an earth-fault protection IED is checked. The voltage is normally 0.1 to 1V secondary. However, voltage can be considerably higher due to harmonics. Normally a CVT secondary can have around 2.5 - 3% third-harmonic voltage. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 127: Restoring

    Thus a list should be prepared of all items disturbed during test so that all can be put back into service quickly and without overlooking something. It should be put back into service item by item and signed by the responsible engineer. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 129: Section 11 Troubleshooting

    No problem detected. None. Time synch Fail No time synchronization. Check the synchronization source for problems. If the problem persists, contact your ABB representative for service. Real time clock Ready No problem detected. None. Real time clock Fail The real time clock has Set the clock.

  • Page 130: Fault Tracing

    Ready (I/O module name) Fail I/O modules has failed. Check that the I/O module has been configured and connected to the IOP1- block. If the problem persists, contact your ABB representative for service. 11.2 Fault tracing IP8765-1 v1 11.2.1 Internal fault indications...

  • Page 131: Using Front-Connected Pc

    The list can store up to 40 events. The list is based on the FIFO principle, when it is full, the oldest event is overwritten. The list cannot be cleared and its content cannot be erased. Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 132: Diagnosing The Ied Status Via The Lhmi Hint Menu

    Main menu/Diagnostics/IED status/Hints. For each activated hint there is a headline. From the headline view, an explanation page can be entered, giving the user more information and hints about the particular topic. Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 133 PCM600, e.g. AP1: MU1_9201 svID: <ABB_MU0101> PhaseAngleRef corresponds to an Invalid phase angle reference The selected analog channel that is not configured. Please configure a valid reference channel. Table continues on next page Breaker protection REQ650 2.2 IEC Commissioning manual...

  • Page 134: Repair Instruction

    M11764-10 v1 An alternative is to open the IED and send only the faulty circuit board to ABB for repair. When a printed circuit board is sent to ABB, it must always be placed in a metallic, ESD-proof, protection bag.

  • Page 135: Repair Support

    Repair support M11768-3 v3 If an IED needs to be repaired, the whole IED must be removed and sent to an ABB Logistic Center. Before returning the material, an inquiry must be sent to the ABB Logistic Center. e-mail: offer.selog@se.abb.com 11.5...

  • Page 137: Section 12 Glossary

    Binary signal transfer function, receiver blocks Binary signal transfer function, transmit blocks C37.94 IEEE/ANSI protocol used when sending binary signals between IEDs Controller Area Network. ISO standard (ISO 11898) for serial communication Circuit breaker Combined backplane module Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 138 Delayed autoreclosing DARPA Defense Advanced Research Projects Agency (The US developer of the TCP/IP protocol etc.) DBDL Dead bus dead line DBLL Dead bus live line Direct current Data flow control Discrete Fourier transform Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 139 File Transfer Protocol Function type G.703 Electrical and functional description for digital lines used by local telephone companies. Can be transported over balanced and unbalanced lines Communication interface module with carrier of GPS receiver module Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 140 PCI specifications from the PCI SIG (Special Interest Group) for the electrical EMF (Electromotive force). IEEE 1686 Standard for Substation Intelligent Electronic Devices (IEDs) Cyber Security Capabilities Intelligent electronic device IET600 Integrated engineering tool Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 141 LON network tool Local operating network Miniature circuit breaker Mezzanine carrier module Main processing module MVAL Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 142 Reduced instruction set computer RMS value Root mean square value RS422 A balanced serial interface for the transmission of digital data in point-to-point connections RS485 Serial link according to EIA standard RS485 Real-time clock Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 143 Ethernet and the Internet. TCP/IP Transmission control protocol over Internet Protocol. The de facto standard Ethernet protocols incorporated into 4.2BSD Unix. TCP/IP was developed by DARPA for Internet working and encompasses both network layer and Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 144 "Zulu time." "Zulu" in the phonetic alphabet stands for "Z", which stands for longitude zero. Undervoltage Weak end infeed logic Voltage transformer Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 145 1MRK 505 385-UEN A Glossary Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Breaker protection REQ650 2.2 IEC Commissioning manual...
  • Page 148 — ABB AB Grid Automation Products 721 59 Västerås, Sweden Phone: +46 (0) 21 32 50 00 abb.com/protection-control © Copyright 2017 ABB. All rights reserved. Specifications subject to change without notice.

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