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ABB Relion 650 Series Commissioning Manual

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Relion
650 SERIES
Breaker protection REQ650
Version 2.2 IEC
Commissioning manual

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Summary of Contents for ABB Relion 650 Series

  • Page 1 ® Relion 650 SERIES Breaker protection REQ650 Version 2.2 IEC Commissioning manual...
  • Page 3 Document ID: 1MRK 505 385-UEN Issued: May 2019 Revision: C Product version: 2.2 © Copyright 2017 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The...

  • Page 7: Table Of Contents

    Using the RTXP test switch......................34 4.10 Checking the binary input/output circuits.................35 4.10.1 Binary input circuits........................35 4.11 Checking optical connections....................... 35 Section 5 Configuring the IED and changing settings..........37 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 8 Undo forcing by using TESTMODE component..............57 8.8.4.2 Undo forcing by using LHMI....................57 8.8.4.3 Undo forcing by using PCM600.....................57 Section 9 Testing functionality by secondary injection..........59 Testing disturbance report......................59 9.1.1 Introduction..........................59 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 9 Voltage protection........................... 71 9.4.1 Two step undervoltage protection UV2PTUV ............... 71 9.4.1.1 Verifying the settings......................71 9.4.1.2 Completing the test.........................72 9.4.2 Two step overvoltage protection OV2PTOV ................. 73 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 10 Circuit breaker lockout......................91 9.7.1.5 Completing the test.........................92 Monitoring............................92 9.8.1 Gas medium supervision SSIMG....................92 9.8.1.1 Testing the gas medium supervision for pressure alarm and pressure lockout conditions..........................92 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 11 Self supervision check......................103 10.2.2.6 Trip circuit check........................103 10.2.2.7 Measurement of service currents..................103 10.2.2.8 Restoring..........................104 Section 11 Troubleshooting..................... 105 11.1 Checking the self supervision signals..................105 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 12 Using front-connected PC....................... 107 11.2.3 Diagnosing the IED status via the LHMI hint menu............108 11.2.4 Hardware re-configuration......................109 11.3 Repair instruction...........................110 11.4 Repair support..........................111 11.5 Maintenance.............................111 Section 12 Glossary......................113 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 13: Introduction

    The commissioning personnel must have a basic knowledge of handling electronic equipment. The commissioning and maintenance personnel must be well experienced in using protection equipment, test equipment, protection functions and the configured functional logics in the IED. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 14: Product Documentation

    The manual provides instructions for the monitoring, controlling and setting of the IED. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 15: Document Revision History

    1MRK 511 416-UEN Communication protocol manual, IEC 61850 Edition 1 1MRK 511 414-UEN Communication protocol manual, IEC 61850 Edition 2 1MRK 511 415-UEN Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 16: Document Symbols And Conventions

    Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 17: Document Conventions

    ALTRK ALTRK BRCPTOC BRCPTOC BRCPTOC BTIGAPC B16IFCVI BTIGAPC CCPDSC CCRPLD CCPDSC CCRBRF CCRBRF CCRBRF CCSSPVC CCSRDIF CCSSPVC CMMXU CMMXU CMMXU CMSQI CMSQI CMSQI Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 18 GEN4PHAR PH3PTOC PH3PTOC PH3PTRC PH3PTRC OV2PTOV GEN2LLN0 OV2PTOV OV2PTOV PH1PTRC PH1PTRC PCFCNT PCGGIO PCFCNT PHPIOC PHPIOC PHPIOC QCBAY QCBAY BAY/LLN0 QCRSV QCRSV QCRSV Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 19 VSGGIO VSGAPC WRNCALH WRNCALH WRNCALH ZCLCPSCH ZCLCPLAL ZCLCPSCH ZCPSCH ZCPSCH ZCPSCH ZCRWPSCH ZCRWPSCH ZCRWPSCH ZCVPSOF ZCVPSOF ZCVPSOF ZMFPDIS ZMFLLN0 PSFPDIS PSFPDIS PSFPDIS ZMFPDIS ZMFPDIS ZMFPTRC ZMFPTRC ZMMMXU ZMMMXU Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 21: Safety Information

    Do not touch circuitry during operation. Potentially lethal voltages and currents are present. M2364-2 v1 Always use suitable isolated test pins when measuring signals in open circuitry. Potentially lethal voltages and currents are present. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 22: Caution Signs

    Whenever changes are made in the IED, measures should be taken to avoid inadvertent tripping. GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1 The IED contains components which are sensitive to electrostatic discharge. ESD precautions shall always be observed prior to touching components. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 23: Note Signs

    Note signs IP1497-1 v1 M19-2 v3 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 25: Available Functions

    Two step undervoltage protection OV2PTOV Two step overvoltage protection ROV2PTOV Two step residual overvoltage protection LOVPTUV Loss of voltage check 1) 67 requires voltage 2) 67N requires voltage Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 26: Control And Monitoring Functions

    AND, GATE, INV, Basic configurable logic blocks (see Table 2) 40–420 LLD, OR, PULSETIMER, RSMEMORY, SRMEMORY, TIMERSET, XOR FXDSIGN Fixed signal function block Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 27 SSCBR Circuit breaker condition monitoring EVENT Event function DRPRDRE, Disturbance report A1RADR-A4RADR, B1RBDR- B22RBDR SPGAPC Generic communication function for single point indication Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 28: Communication

    LONSPA, SPA SPA communication protocol LON communciation protocol HORZCOMM Network variables via LON PROTOCOL Operation selection between SPA and IEC 60870-5-103 for SLM Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 29 IEC 62439-3 High-availability seamless redundancy 1-P24 Precision time protocol FRONTSTATUS Access point diagnostic for front Ethernet port SCHLCCH Access point diagnostic for non-redundant Ethernet port Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 30: Basic Ied Functions

    IEC 61850 or function ANSI Description name LHMICTRL Local HMI signals LANGUAGE Local human machine language SCREEN Local HMI Local human machine screen behavior Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 31 General LED indication part for LHMI OPENCLOSE_LED LHMI LEDs for open and close keys GRP1_LED1– Basic part for CP HW LED indication module GRP1_LED15 GRP2_LED1– GRP2_LED15 GRP3_LED1– GRP3_LED15 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 33: Starting Up

    • Administration rights on the PC, to set up IP addresses • Product documentation (engineering manual, installation manual, commissioning manual, operation manual, technical manual and communication protocol manual) Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 34: Checking The Power Supply

    ‘IED Startup’. The main menu is displayed and the upper row should indicate ‘Ready’ after about 90 seconds. A steady green light indicates a successful startup. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 35: Setting Up Communication Between Pcm600 And The Ied

    IP address when the IED is delivered. The IP adress and the subnetwork mask might have to be reset when an additional Ethernet interface is installed or an interface is replaced. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 36 Select Search programs and files in the Start menu in Windows. IEC13000057-1-en.vsd IEC13000057 V1 EN-US Figure 3: Select: Search programs and files Type View network connections and click on the View network connections icon. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 37 IEC13000059 V1 EN-US Figure 5: Right-click Local Area Connection and select Properties Select the TCP/IPv4 protocol from the list of configured components using this connection and click Properties. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 38 IEC13000062 V1 EN-US Figure 7: Select: Use the following IP address ping command to verify connectivity with the IED. Use the Close all open windows and start PCM600. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 39: Writing An Application Configuration To The Ied

    CTs is properly connected to the station earth and only at one electrical point. • Insulation resistance check. While the CT primary is energized, the secondary circuit shall never be open circuited because extremely dangerous high voltages may arise. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 40: Checking Vt Circuits

    IED is in test mode. Before removing the test handle, check the measured values in the IED. Not until the test handle is completely removed, the trip and alarm circuits are restored for operation. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 41: Checking The Binary Input/Output Circuits

    An IED equipped with optical connections has an minimum space requirement of 180 mm for plastic fiber cables and 275 mm for glass fiber cables. Check the allowed minimum bending radius from the optical cable manufacturer. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 43: Configuring The Ied And Changing Settings

    The primary CT data are entered via the HMI menu under Main menu/Configurations/Analog modules The following parameter shall be set for every current transformer connected to the IED: Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 44: Supervision Of Input/Output Modules

    Each logical I/O module has an error flag that indicates signal or module failure. The error flag is also set when the physical I/O module of the correct type is not detected in the connected slot. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 45: Establishing Connection And Verifying The Spa/Iec Communication

    SlaveAddress and BaudRate for the rear IEC port on the local HMI under Main Set the menu/Configuration/Communication/Station communication/IEC60870-5-103/ OPTICAL103:1. Use the same settings for these as is set in the SMS system for the IED. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 46: Verifying The Communication

    ITU (CCITT) characteristics. Table 6: Max distances between IEDs/nodes glass < 1000 m according to optical budget plastic < 25 m (inside cubicle) according to optical budget Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 47: Optical Budget Calculation For Serial Communication With Spa/Iec

    Losses in connection box, two contacts (1 dB/ 2 dB contact) Margin for 2 repair splices (0.5 dB/splice) 1 dB Maximum total attenuation 11 dB 7 dB Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 49: Establishing Connection And Verifying The Lon Communication

    Specification of the fiber optic connectors Glass fiber Plastic fiber Cable connector ST-connector snap-in connector Cable diameter 62.5/125 m 1 mm Max. cable length 1000 m 10 m Table continues on next page Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 50: The Lon Protocol

    ServicePinMsg = Yes . The node address is sent to LNT via the LON bus, or LNT can scan the network for new nodes. The communication speed of the LON bus is set to the default of 1.25 Mbit/s. This can be changed by LNT. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 51: Optical Budget Calculation For Serial Communication With Lon

    Losses in connection box, two contacts (0.75 dB/contact) 1.5 dB Losses in connection box, two contacts (1dB/contact) 2 dB Margin for repair splices (0.5 dB/splice) 0.5 dB Maximum total attenuation 11 dB 7 dB Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 53: Testing Ied Operation

    Service values on the local HMI (logical signals or phasors) • A PC with PCM600 application configuration software in work online mode All setting groups that are used should be tested. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 54: Preparing The Ied To Verify Settings

    IED. To make testing even more effective, use PCM600. PCM600 includes the Signal monitoring tool, which is useful in reading the individual currents and voltages, their amplitudes and Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 55: Activating The Test Mode

    The IED can be equipped with a test switch of type RTXP8, RTXP18 or RTXP24. The test switch and its associated test plug handle (RTXH8, RTXH18 or RTXH24) are a part of the COMBITEST system, which provides secure and convenient testing of the IED. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 56: Connecting The Test Equipment To The Ied

    IED under test. To ensure correct results, make sure that the IED as well as the test equipment are properly earthed before testing. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 57: Releasing The Function To Be Tested

    The Function test modes menu is located in the local HMI under Main menu/Test/ Function test modes. Browse to the function instance that needs to be released. Blocked for the selected function to No . Set parameter Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 58: Verifying Analog Primary And Secondary Measurement

    IED logic configuration. Be observant that forcing of binary inputs and outputs on an IED, with inappropriate setup, can result in potential danger. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 59: How To Enable Forcing

    Edit the input/output value directly to select the desired logical level, by doing following: Select the value line of the desired signal, see figure 10. Press the Enter key to edit the value. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 60 • Set the status of a signal to Forced, in the forcing menu that corresponds to the I/O card in question. See example of LHMI menu in figure Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 61: Forcing By Using Pcm600

    Start editing signal value for forcing on the tool bar. Click IEC15000024 V1 EN-US The Signal Monitoring menu changes and indicates the forcing values that can be edited. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 62: How To Undo Forcing Changes And Return The Ied To Normal Operation

    This means that logic input signals may activate functions in the IED and that output relays may change state, which can be potentially dangerous. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 63: Undo Forcing By Using Testmode Component

    LHMI. If the IED is left in test mode, then it is still possible to perform new forcing operations, both from LHMI and from PCM600 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 65: Testing Functionality By Secondary Injection

    2.3. Refresh the window Create Report or Open With to export the recordings to any 2.4. Right-click and select disturbance analyzing tool that can handle Comtrade formatted files. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 66: Event Recorder (Er) And Event List (El)

    SEMOD53531-1 v1 9.3.1 Instantaneous phase overcurrent protection 3-phase output PHPIOC M11754-3 v8 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 67: Measuring The Operate Limit Of Set Values

    The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. 9.3.2.1 Verifying the settings SEMOD56287-72 v10 The verification of the non-directional phase overcurrent function is done as instructed below, but without applying any polarizing voltage. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 68: Completing The Test

    TESTMODE setting to Off . Restore connections and settings to their original values, if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 69: Instantaneous Residual Overcurrent Protection Efpioc

    EF4PTOC(51N_67N;4(IN>)):x, where x = instance number. The Signal Monitoring in PCM600 shows the same signals that are available on the local HMI. 9.3.4.1 Four step directional earth fault protection SEMOD53296-208 v7 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 70: Four Step Non-Directional Earth Fault Protection

    Thus, if only the inverse time delay is required, it is important to set the definite time delay for that stage to zero. GUID-F973601F-BC67-4E4F-A4CA-BE6253E2FB92 v3 Procedure Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 71: Completing The Test

    TRIP, START and ALARM are equal to logical zero. 9.3.6.1 Measuring the operate and time limit of set values M14950-8 v3 Testing the protection without external temperature compensation (NonComp) M14950-10 v10 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 72: Completing The Test

    M12104-23 v14 IP> current level is best made in FunctionMode = Current and BuTripMode = 1 The check of the out of 3 or 2 out of 4 . Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 73: Checking The Residual (Earth Fault) Current Operate Value In> Set Below Ip

    Apply the fault condition, including start of CCRBRF, well above the set current value. Verify that no re-trip, but back-up trip is achieved after set time. RetripMode = CB Pos Check Checking the re-trip with current check, M12104-48 v8 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 74: Verifying The Back-Up Trip Mode

    (earth fault) current (3I ) will be above set value Verify that back-up trip is not achieved. Disconnect AC and START input signals. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 75: Verifying Instantaneous Back-Up Trip At Cb Faulty Condition

    Verify that phase selection re-trip (if selected) and back-up trip are achieved after set times. Failure to trip is simulated by keeping the signal(s) CB closed activated. Disconnect the input signal and the START signal(s). Keep the CB closed signal(s). Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 76: Completing The Test

    TESTMODE setting to Off . continue to test another function or end the test by changing the Restore connections and settings to their original values, if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 77: Broken Conductor Check Brcptoc

    Supply the IED with three-phase voltages at their rated values. Slowly decrease the voltage in one of the phases, until the START signal appears. Note the operate value and compare it with the set value. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 78: Completing The Test

    TESTMODE setting to Off . Restore connections and settings to their original values, if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 79: Two Step Overvoltage Protection Ov2Ptov

    Restore connections and settings to their original values, if they were changed for testing purposes. 9.4.3 Two step residual overvoltage protection ROV2PTOV SEMOD54358-3 v7 Prepare the IED for verification of settings outlined in Section "Preparing the IED to verify settings". Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 80: Verifying The Settings

    TRIP logical signal is equal to the logical 0. Switch off the voltage in all three phases. tTrip time a TRIP signal appears on the corresponding binary output or on the After set local HMI. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 81: Completing The Test

    TESTMODE setting to Off . Restore connections and settings to their original values, if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 82: Fuse Failure Supervision Fufspvc

    Slowly decrease the measured voltage in one phase until the BLKU signal appears. Record the measured voltage and calculate the corresponding negative-sequence voltage according to the equation (observe that the voltages in the equation are phasors): Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 83: Measuring The Operate Value For The Zero-Sequence Function

    IEC00000275 V1 EN-US Compare the result with the set value of the zero-sequence operating voltage (consider 3U0> is in percentage of the base voltage.) that the set value Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 84: Measuring The Operate Value For The Dead Line Detection Function

    Connect the nominal voltages in all three phases and feed a current below the operate level in all three phases. Keep the current constant. Disconnect the voltage in all three phases simultaneously. The BLKU, BLKZ and 3PH signals should not appear. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 85: Completing The Test

    Figure shows the general test connection principle, which can be used during testing. This description describes the test of the version intended for one bay. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 86: Testing The Synchronizing Function

    Closing Angle = |( (f – f ) * tBreaker * 360 degrees) | Line = Bus frequency = Line frequency Line tBreaker = Set closing time of the breaker Repeat with Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 87: Testing The Synchrocheck Functionality

    U-Bus, between ± dφ degrees, the user can check that the two outputs are activated for a phase difference lower than the set value. It should not operate for other values. See figure 13. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 88: Testing The Energizing Check

    During the test of the energizing check function for a single bay arrangement, these voltage inputs are used: U-Line UL1, UL2 or UL3 line1 voltage inputs on the IED U-Bus Bus voltage input on the IED Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 89 The test should verify that the energizing check function operates for a low voltage on both the U-Bus and the U-Line, that is, closing of the breaker in a non-energized system. Test is valid only when this function is used. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 90: Testing The Voltage Selection

    The verification test is performed together with protection and trip functions. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 91 (CB) is simulated by an external bi-stable relay (BR), for example a relay type RXMVB2 or RXMD or Breaker Simulator of ABB. The following manual switches are used: • switch or push-button to close (SC) •...

  • Page 92: Preparation Of The Verification

    Switching the auto recloser to On and Off M12400-79 v9 Operation setting to Off and check the state. Set the Operation setting to On and check the state, including SETON and READY . Set the Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 93: Verifying The Auto Recloser

    Start without the blocking or inhibit signal, and then run a sequence with the blocking or inhibit signal added. Checking the influence of the INHIBIT signal M12400-129 v5 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 94 Reconnect any links or connection terminals, which may have been opened for the tests. Reset indications, alarms and disturbance recordings. Clearing of the disturbance report can be done via the Disturbance Handling in PCM600 or the local HMI. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 95: Completing The Test

    Initiate a three-phase fault. An adequate time interval between the faults should be considered, to overcome a reclaim time caused by the possible activation of the autorecloser function SMBRREC. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 96: 1Ph/3Ph Operating Mode

    9.7.1.3 1ph/2ph/3ph operating mode SEMOD54375-143 v5 In addition to other tests, the following tests, which depend on the complete configuration of an IED, should be carried out. Procedure Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 97: Circuit Breaker Lockout

    Functional outputs TRIP and TR3P should be active at each fault. The output CLLKOUT should not be set. AutoLock = On and repeat. Activate the automatic lockout function, set Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 98: Completing The Test

    Reset the BLOCK binary input. Make sure that pressure lockout condition exists and then activate the reset lock out input RESETLO and check that the outputs PRESLO and LOCKOUT reset. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 99: Conditions

    Reset the BLOCK binary input. Make sure that level lockout condition exists and then activate the reset lock out input RESETLO and check that the outputs PRESLO and LOCKOUT reset. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 100: Testing The Liquid Medium Supervision For Temperature Alarm And Temperature Lock Out Conditions

    POSOPEN to 1 and POSCLOSE to 0 and 5.3. Check the OPENPOS output by changing the also inject the current in the selected phase slightly lower and higher than Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 101: Completing The Test

    Continue to test another function or end the test by changing the Test mode setting to Off . Restore connections and settings to their original values if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 102: Event Function Event

    Continue to inject the same level of harmonics level until the THDALM signal appears and note down the time from THDWRN set to THDALM set. Compare the noted time value with the set time limit value of alarm. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 103: Completing The Test

    Activate the STARTACC input and supply the IED with three-phase currents and voltages at their rated value. Check that the ACCINPRG signal appears continuously. Note the EAFACC and ERFACCvalue after 1 minute and compare it with calculated energy value. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 104: Completing The Test

    TESTMODE setting to Off . continue to test another function or end the test by changing the Restore connections and settings to their original values, if they were changed for testing purposes. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 105: Station Communication

    Restore connections and settings to their original values, if they were changed for testing purposes. 9.12 Exit test mode SEMOD53244-3 v6 The following procedure is used to return to normal operation. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 106 Navigate to the test mode folder. On setting to Off . Press the 'E' key and the left arrow key. Change the YES , press the 'E' key and exit the menus. Answer Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 107: Section 10 Commissioning And Maintenance Of The Fault Clearing System

    The periodicity of all tests depends on several factors, for example the importance of the installation, environmental conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However, ABB's recommendation is as follows: Every second to third year •...

  • Page 108: Visual Inspection

    ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main components are RTXP 8/18/24 test switch usually located to the left in each protection IED and RTXH 8/18/24 test handle, which is inserted in test switch at secondary testing.

  • Page 109: Alarm Test

    IED. The service values are checked on the local HMI or in PCM600. Ensure that the correct values and angles between voltages and currents are Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 110: Restoring

    Thus a list should be prepared of all items disturbed during test so that all can be put back into service quickly and without overlooking something. It should be put back into service item by item and signed by the responsible engineer. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 111: Section 11 Troubleshooting

    No problem detected. None. Time synch Fail No time Check the synchronization source for problems. synchronization. If the problem persists, contact your ABB representative for service. Real time clock Ready No problem detected. None. Real time clock Fail The real time clock has Set the clock.

  • Page 112: Fault Tracing

    Ready (I/O module name) I/O modules has failed. Check that the I/O module has been configured and Fail connected to the IOP1- block. If the problem persists, contact your ABB representative for service. 11.2 Fault tracing IP8765-1 v1 11.2.1 Internal fault indications...

  • Page 113: Using Front-Connected Pc

    The information can only be retrieved from the Parameter Setting software package. The PC can be connected either to the port at the front or at the rear of the IED. These events are logged as internal events. Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 114: Diagnosing The Ied Status Via The Lhmi Hint Menu

    The Hint menu is currently only available in English. All the entries are in English, regardless of which language is selected. The supported list of hints are as follows: Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 115: Hardware Re-Configuration

    When adding, removing or moving a hardware modules in an IED ( for example, I/O modules, communication modules or time synchronization modules) a set of procedures must be followed. Adding a new module in to an IED Procedure: Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...

  • Page 116: Repair Instruction

    M11764-10 v1 An alternative is to open the IED and send only the faulty circuit board to ABB for repair. When a printed circuit board is sent to ABB, it must always be placed in a metallic, ESD-proof, protection bag. The user can also purchase separate replacement modules.

  • Page 117: Repair Support

    Repair support M11768-3 v3 If an IED needs to be repaired, the whole IED must be removed and sent to an ABB Logistic Center. Before returning the material, an inquiry must be sent to the ABB Logistic Center. e-mail: offer.selog@se.abb.com 11.5...

  • Page 119: Section 12 Glossary

    CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI CMPPS Combined megapulses per second Communication Management tool in PCM600 Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 120 Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Ethernet configuration tool EHV network Extra high voltage network Electronic Industries Association Electromagnetic compatibility Electromotive force Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 121 IEC 60870-5-103 Communication standard for protection equipment. A serial master/ slave protocol for point-to-point communication IEC 61850 Substation automation communication standard IEC 61850–8–1 Communication protocol standard Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 122 Miniature circuit breaker Mezzanine carrier module Main processing module MVAL Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 123 RS485 Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switch or push button to close Short circuit location Station control system Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 124 TPZ, TPY, TPX, TPS Current transformer class according to IEC Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Type identification Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 125 Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Breaker protection REQ650 Commissioning manual © Copyright 2017 ABB. All rights reserved...
  • Page 128 ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2017 ABB. All rights reserved.

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