ABB RELION 650 Series Commissioning Manual

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R E L I O N ® 650 SERIES
Transformer protection RET650
Version 2.1
Commissioning manual

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Summary of Contents for ABB RELION 650 Series

  • Page 1 — R E L I O N ® 650 SERIES Transformer protection RET650 Version 2.1 Commissioning manual...
  • Page 3 Document ID: 1MRK 504 160-UEN Issued: March 2019 Revision: A Product version: 2.1 © Copyright 2016 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The...
  • Page 7: Table Of Contents

    Table of contents Table of contents Section 1 Introduction......................7 This manual............................7 Intended audience..........................7 Product documentation........................8 1.3.1 Product documentation set......................8 1.3.2 Document revision history......................9 1.3.3 Related documents........................9 Document symbols and conventions...................10 1.4.1 Symbols............................10 1.4.2 Document conventions....................... 11 IEC 61850 edition 1 / edition 2 mapping..................11 Section 2 Safety information...................
  • Page 8 Table of contents Section 5 Configuring the IED and changing settings..........35 Overview............................35 Configuring analog CT inputs....................... 35 Supervision of input/output modules..................36 Section 6 Establishing connection and verifying the SPA/IEC communication..37 Entering settings..........................37 6.1.1 Entering SPA settings......................... 37 6.1.2 Entering IEC settings........................
  • Page 9 Table of contents 9.8.4.2 Undo forcing by using LHMI....................56 9.8.4.3 Undo forcing by using PCM600.................... 56 Section 10 Testing functionality by secondary injection..........59 10.1 Testing disturbance report......................59 10.1.1 Introduction..........................59 10.1.2 Disturbance report settings......................59 10.1.3 Disturbance recorder (DR)......................59 10.1.4 Event recorder (ER) and Event list (EL)...................
  • Page 10 Table of contents 10.4.7.5 Verifying the back-up trip mode................... 69 10.4.7.6 Verifying instantaneous back-up trip at CB faulty condition......... 70 RetripMode = Contact ................70 10.4.7.7 Verifying the case 10.4.7.8 Verifying the function mode Current&Contact ..............71 10.4.7.9 Completing the test......................... 71 10.4.8 Pole discordance protection CCPDSC..................
  • Page 11 Table of contents 10.8.3 Single command, 16 signals SINGLECMD................87 10.9 Logic..............................88 10.9.1 Tripping logic, common 3-phase output SMPPTRC ............88 10.9.1.1 Three-phase operating mode....................88 10.9.1.2 1ph/3ph operating mode....................... 88 10.9.1.3 1ph/2ph/3ph operating mode....................89 10.9.1.4 Circuit breaker lockout......................90 10.9.1.5 Completing the test........................
  • Page 12 Table of contents 12.2.2.5 Self supervision check......................101 12.2.2.6 Trip circuit check........................101 12.2.2.7 Measurement of service currents..................101 12.2.2.8 Restoring..........................102 Section 13 Troubleshooting..................... 103 13.1 Checking the self supervision signals..................103 13.1.1 Checking the self supervision function.................103 13.1.1.1 Determine the cause of an internal failure................103 13.1.2 Self supervision HMI data......................
  • Page 13: Introduction

    1MRK 504 160-UEN A Section 1 Introduction Section 1 Introduction This manual GUID-AB423A30-13C2-46AF-B7FE-A73BB425EB5F v19 The commissioning manual contains instructions on how to commission the IED. The manual can also be used by system engineers and maintenance personnel for assistance during the testing phase.
  • Page 14: Product Documentation

    Section 1 1MRK 504 160-UEN A Introduction Product documentation 1.3.1 Product documentation set GUID-3AA69EA6-F1D8-47C6-A8E6-562F29C67172 v15 Engineering manual Installation manual Commissioning manual Operation manual Application manual Technical manual Communication protocol manual Cyber security deployment guideline IEC07000220-4-en.vsd IEC07000220 V4 EN-US Figure 1: The intended use of manuals throughout the product lifecycle The engineering manual contains instructions on how to engineer the IEDs using the various tools available within the PCM600 software.
  • Page 15: Document Revision History

    1MRK 504 160-UEN A Section 1 Introduction The application manual contains application descriptions and setting guidelines sorted per function. The manual can be used to find out when and for what purpose a typical protection function can be used. The manual can also provide assistance for calculating settings. The technical manual contains operation principle descriptions, and lists function blocks, logic diagrams, input and output signals, setting parameters and technical data, sorted per function.
  • Page 16: Document Symbols And Conventions

    Section 1 1MRK 504 160-UEN A Introduction 650 series manuals Document numbers Accessories guide IEC: 1MRK 514 012-UEN ANSI: 1MRK 514 012-UUS Cyber security deployment guideline 1MRK 511 382-UEN Connection and Installation components 1MRK 513 003-BEN Test system, COMBITEST 1MRK 512 001-BEN Document symbols and conventions 1.4.1 Symbols...
  • Page 17: Document Conventions

    1MRK 504 160-UEN A Section 1 Introduction 1.4.2 Document conventions GUID-96DFAB1A-98FE-4B26-8E90-F7CEB14B1AB6 v8 • Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms. • Push button navigation in the LHMI menu structure is presented by using the push button icons.
  • Page 18 Section 1 1MRK 504 160-UEN A Introduction Function block name Edition 1 logical nodes Edition 2 logical nodes EF4PTOC EF4LLN0 EF4PTRC EF4PTRC EF4RDIR EF4RDIR GEN4PHAR GEN4PHAR PH1PTOC PH1PTOC EFPIOC EFPIOC EFPIOC ETPMMTR ETPMMTR ETPMMTR FUFSPVC SDDRFUF FUFSPVC HZPDIF HZPDIF HZPDIF INDCALH INDCALH INDCALH...
  • Page 19 1MRK 504 160-UEN A Section 1 Introduction Function block name Edition 1 logical nodes Edition 2 logical nodes SESRSYN RSY1LLN0 AUT1RSYN AUT1RSYN MAN1RSYN MAN1RSYN SYNRSYN SYNRSYN SINGLELCCH SCHLCCH SLGAPC SLGGIO SLGAPC SMBRREC SMBRREC SMBRREC SMPPTRC SMPPTRC SMPPTRC SP16GAPC SP16GGIO SP16GAPC SPC8GAPC SPC8GGIO SPC8GAPC...
  • Page 21: Safety Information

    1MRK 504 160-UEN A Section 2 Safety information Section 2 Safety information Symbols on the product GUID-E48F2EC3-6AB8-4ECF-A77E-F16CE45CA5FD v2 All warnings must be observed. Read the entire manual before doing installation or any maintenance work on the product. All warnings must be observed. Class 1 Laser product.
  • Page 22: Caution Signs

    Section 2 1MRK 504 160-UEN A Safety information M2370-2 v1 Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged.
  • Page 23: Note Signs

    1MRK 504 160-UEN A Section 2 Safety information M2695-2 v2 Always transport PCBs (modules) using certified conductive bags. M2696-2 v1 Do not connect live wires to the IED. Internal circuitry may be damaged M2697-2 v2 Always use a conductive wrist strap connected to protective earth when replacing modules.
  • Page 25: Available Functions

    1MRK 504 160-UEN A Section 3 Available functions Section 3 Available functions Main protection functions GUID-66BAAD98-851D-4AAC-B386-B38B57718BD2 v12 Table 2: Example of quantities = number of basic instances = option quantities 3-A03 = optional function included in packages A03 (refer to ordering details) IEC 61850 ANSI Function description...
  • Page 26: Control And Monitoring Functions

    Section 3 1MRK 504 160-UEN A Available functions Control and monitoring functions GUID-E3777F16-0B76-4157-A3BF-0B6B978863DE v13 IEC 61850 ANSI Function description Transformer RET650 (A05) Control QCBAY Apparatus control LOCREM Handling of LRswitch positions LOCREMCTRL LHMI control of PSTO SLGAPC Logic Rotating Switch for function selection and LHMI presentation VSGAPC Selector mini switch DPGAPC...
  • Page 27 1MRK 504 160-UEN A Section 3 Available functions IEC 61850 ANSI Function description Transformer RET650 (A05) REALCOMP Comparator for real inputs Monitoring CVMMXN, Measurements VMMXU, CMSQI, VMSQI, VNMMXU CMMXU Measurements AISVBAS Function block for service value presentation of secondary analog inputs SSIMG Gas medium supervision...
  • Page 28: Communication

    Section 3 1MRK 504 160-UEN A Available functions Basic configurable logic block Total number of instances SRMEMORY TIMERSET Communication GUID-5F144B53-B9A7-4173-80CF-CD4C84579CB5 v13 IEC 61850 ANSI Function description Transformer RET650 (A05) Station communication LONSPA, SPA SPA communication protocol LON communciation protocol HORZCOMM Network variables via LON PROTOCOL Operation selection between SPA and IEC 60870-5-103 for SLM...
  • Page 29: Basic Ied Functions

    1MRK 504 160-UEN A Section 3 Available functions IEC 61850 ANSI Function description Transformer RET650 (A05) LPHD Physical device information PCMACCS IED configuration protocol SECALARM Component for mapping security events on protocols such as DNP3 and IEC103 FSTACCS, Field service tool access via SPA protocol over ethernet FSTACCSNA communication ACTIVLOG...
  • Page 30 Section 3 1MRK 504 160-UEN A Available functions IEC 61850 or function Description name SPACOMMMAP SPA communication mapping SPATD Date and time via SPA protocol DOSFRNT Denial of service, frame rate control for front port DOSLANAB Denial of service, frame rate control for OEM port AB DOSLANCD Denial of service, frame rate control for OEM port CD DOSSCKT...
  • Page 31: Starting Up

    1MRK 504 160-UEN A Section 4 Starting up Section 4 Starting up Factory and site acceptance testing GUID-38C2B5FA-9210-4D85-BA21-39CE98A1A84A v2 Testing the proper IED operation is carried out at different occasions, for example: • Acceptance testing • Commissioning testing • Maintenance testing This manual describes the workflow and the steps to carry out the commissioning testing.
  • Page 32: Checking The Power Supply

    Section 4 1MRK 504 160-UEN A Starting up Checking the power supply M11725-2 v6 Do not insert anything else to the female connector but the corresponding male connector. Inserting anything else (such as a measurement probe) may damage the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block.
  • Page 33: Setting Up Communication Between Pcm600 And The Ied

    1MRK 504 160-UEN A Section 4 Starting up t (s) xx04000310-1-en.vsd IEC04000310 V2 EN-US Figure 2: Typical IED start-up sequence 1 IED energized. Green LED instantly starts flashing 2 LCD lights up and "IED startup" is displayed 3 The main menu is displayed. A steady green light indicates a successful startup. If the upper row in the window indicates ‘Fail’...
  • Page 34 Section 4 1MRK 504 160-UEN A Starting up • The default IP address for the IED front port is 10.1.150.3 and the corresponding subnetwork mask is 255.255.255.0, which can be set via the local HMI path Main menu/ Configuration/Communication/Ethernet configuration/FRONT:1. Setting up the PC or workstation for point-to-point access to IEDs front port An ethernet cable (max 2 m length) with RJ-45 connectors is needed to connect two physical...
  • Page 35 1MRK 504 160-UEN A Section 4 Starting up IEC13000057-1-en.vsd IEC13000057 V1 EN-US Figure 4: Select: Search programs and files Type View network connections and click on the View network connections icon. Commissioning manual...
  • Page 36 Section 4 1MRK 504 160-UEN A Starting up IEC13000058-1-en.vsd IEC13000058 V1 EN-US Figure 5: Click View network connections Right-click and select Properties. IEC13000059-1-en.vsd IEC13000059 V1 EN-US Figure 6: Right-click Local Area Connection and select Properties Select the TCP/IPv4 protocol from the list of configured components using this connection and click Properties.
  • Page 37 1MRK 504 160-UEN A Section 4 Starting up IEC13000060-1-en.vsd IEC13000060 V1 EN-US Figure 7: Select the TCP/IPv4 protocol and open Properties IP address and Subnet mask if the front Select Use the following IP address and define IP address is not set to be obtained automatically by the IED, see port is used and if the Figure 8.
  • Page 38: Writing An Application Configuration To The Ied

    Section 4 1MRK 504 160-UEN A Starting up The PC and IED must belong to the same subnetwork for this set-up to work. Setting up the PC to access the IED via a network The same method is used as for connecting to the front port. The PC and IED must belong to the same subnetwork for this set-up to work.
  • Page 39: Checking Vt Circuits

    1MRK 504 160-UEN A Section 4 Starting up Both the primary and the secondary sides must be disconnected from the line and the IED when plotting the excitation characteristics. If the CT secondary circuit earth connection is removed without the current transformer primary being de-energized, dangerous voltages may result in the secondary CT circuits.
  • Page 40: Checking The Binary Input/Output Circuits

    Section 4 1MRK 504 160-UEN A Starting up Verify that the contact sockets have been crimped correctly and that they are fully inserted by tugging on the wires. Never do this with current circuits in service. Current circuit Verify that the contacts are of current circuit type. Verify that the short circuit jumpers are located in the correct slots.
  • Page 41: Configuring The Ied And Changing Settings

    1MRK 504 160-UEN A Section 5 Configuring the IED and changing settings Section 5 Configuring the IED and changing settings Overview M11730-2 v6 The customer specific values for each setting parameter and a configuration file have to be available before the IED can be set and configured, if the IED is not delivered with a configuration.
  • Page 42: Supervision Of Input/Output Modules

    Section 5 1MRK 504 160-UEN A Configuring the IED and changing settings The following parameter shall be set for every current transformer connected to the IED: Table 6: CT configuration Parameter description Parameter name Range Default Rated CT primary current in A CTPRIMn from 0 to 99999 3000...
  • Page 43: Establishing Connection And Verifying The Spa/Iec Communication

    1MRK 504 160-UEN A Section 6 Establishing connection and verifying the SPA/IEC communication Section 6 Establishing connection and verifying the SPA/IEC communication Entering settings M11735-2 v1 If the IED is connected to a monitoring or control system via the rear SPA/IEC port, the SPA/IEC port has to be set either for SPA or IEC use.
  • Page 44: Verifying The Communication

    Section 6 1MRK 504 160-UEN A Establishing connection and verifying the SPA/IEC communication When the setting is entered the IED restarts automatically. After the restart the selected IEC port operates as an IEC port. Set the slave number and baud rate for the rear IEC port. The slave number and baud rate can be found on the local HMI under Main menu/ Configuration/Communication/SLM configuration/Rear optical SPA-IEC-DNP port/ IEC60870–5–103...
  • Page 45: Optical Budget Calculation For Serial Communication With Spa/Iec

    1MRK 504 160-UEN A Section 6 Establishing connection and verifying the SPA/IEC communication Table 7: Max distances between IEDs/nodes glass < 1000 m according to optical budget plastic < 25 m (inside cubicle) according to optical budget Optical budget calculation for serial communication with SPA/IEC M11736-4 v2 Table 8:...
  • Page 47: Establishing Connection And Verifying The Lon Communication

    1MRK 504 160-UEN A Section 7 Establishing connection and verifying the LON communication Section 7 Establishing connection and verifying the LON communication Communication via the rear ports M12196-2 v1 7.1.1 LON communication M12196-4 v5 LON communication is normally used in station automation systems. Optical fiber is used within the substation as the physical communication link.
  • Page 48: The Lon Protocol

    Section 7 1MRK 504 160-UEN A Establishing connection and verifying the LON communication Glass fibre Plastic fibre Wavelength 820-900 nm 660 nm Transmitted power -13 dBm (HFBR-1414) -13 dBm (HFBR-1521) Receiver sensitivity -24 dBm (HFBR-2412) -20 dBm (HFBR-2521) 7.1.2 The LON Protocol M14804-32 v2 The LON protocol is specified in the LonTalkProtocol Specification Version 3 from Echelon Corporation.
  • Page 49 1MRK 504 160-UEN A Section 7 Establishing connection and verifying the LON communication If the LON communication from the IED stops, caused by setting of illegal communication parameters (outside the setting range) or by another disturbance, it is possible to reset the LON port of the IED.
  • Page 50: Optical Budget Calculation For Serial Communication With Lon

    Section 7 1MRK 504 160-UEN A Establishing connection and verifying the LON communication Optical budget calculation for serial communication with LON M11737-4 v2 Table 14: Example Distance 1 km Distance10 m Glass Plastic Maximum attenuation -11 dB - 7 dB 4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB 0.3 dB/m plastic: 620 nm - 1mm...
  • Page 51: Establishing Connection And Verifying The Iec 61850 Communication

    1MRK 504 160-UEN A Section 8 Establishing connection and verifying the IEC 61850 communication Section 8 Establishing connection and verifying the IEC 61850 communication Overview SEMOD172103-4 v7 The rear OEM ports are used for: • station bus (IEC 61850-8-1) communication. For IEC 61850-8-1 redundant communication, both rear OEM ports are utilized.
  • Page 52 Section 8 1MRK 504 160-UEN A Establishing connection and verifying the IEC 61850 communication Verifying redundant IEC 61850-8-1 communication Ensure that the IED receives IEC 61850-8-1 data on both port AB and CD. Browse in the local HMI to Main menu/Diagnostics/Communication/Redundant PRP and check that both signals Ok .
  • Page 53: Testing Ied Operation

    1MRK 504 160-UEN A Section 9 Testing IED operation Section 9 Testing IED operation Preparing for test IP336-1 v1 9.1.1 Requirements M11740-2 v8 IED test requirements: • Calculated settings • Application configuration diagram • Signal matrix (SMT) configuration • Terminal connection diagram •...
  • Page 54: Preparing The Ied To Verify Settings

    Section 9 1MRK 504 160-UEN A Testing IED operation This IED is designed for a maximum continuous current of four times the rated current. Please observe the measuring accuracy of the IED, the test equipment and the angular accuracy for both of them. Please consider the configured logic from the function block to the output contacts when measuring the operate time.
  • Page 55: Activating The Test Mode

    1MRK 504 160-UEN A Section 9 Testing IED operation Set and configure the function(s) before testing. Most functions are highly flexible and permit a choice of functional and tripping modes. The various modes are checked at the factory as part of the design verification. In certain cases, only modes with a high probability of coming into operation need to be checked when commissioned to verify the configuration and settings.
  • Page 56: Connecting The Test Equipment To The Ied

    Section 9 1MRK 504 160-UEN A Testing IED operation Connecting the test equipment to the IED M11744-2 v7 Connect the test equipment according to the IED specific connection diagram and the needed input and output signals for the function under test. An example of a connection is shown in figure 10.
  • Page 57: Verifying Analog Primary And Secondary Measurement

    1MRK 504 160-UEN A Section 9 Testing IED operation function blocks can also be individually blocked to ensure that no events are reported to a remote station during the test. This is done by setting the parameter EvDisable to Yes . Any function is blocked if the corresponding setting in the local HMI under Main On , that is, the parameter menu/Test/Function test modes menu remains...
  • Page 58: Forcing Of Binary Input/Output Signals For Testing

    Section 9 1MRK 504 160-UEN A Testing IED operation Forcing of binary input/output signals for testing 9.8.1 Forcing concept GUID-3FD8C676-10E5-432A-8CD5-4643299AD794 v2 Forcing of binary inputs and outputs is a convenient way to test wiring in stations as well as testing configuration logic in the IEDs. Basically it means that all binary inputs and outputs on the IED I/O modules (BOM, BIM &...
  • Page 59: How To Change Binary Input/Output Signals Using Forcing

    1MRK 504 160-UEN A Section 9 Testing IED operation It may be convenient to control the input on mentioned component from, for example, an LHMI function key or similar during commissioning to quickly and easily enter IED test mode. 9.8.3 How to change binary input/output signals using forcing GUID-7DF9FAF1-68B1-49AF-9DE4-2A8D6F6FAEFE v1 Once the IED is in IED test mode, the LHMI/PCM600 menus can be used to control input/...
  • Page 60: Forcing By Using Pcm600

    Section 9 1MRK 504 160-UEN A Testing IED operation IEC15000022 V1 EN-US It is possible to power-cycle the IED in this state without losing the forcing states and values. This means that once a signal is forced, and the IED remains in IED test mode, the input or output will appear “frozen”...
  • Page 61 1MRK 504 160-UEN A Section 9 Testing IED operation Right click on the IED in the plant structure and select Signal Monitoring. List View tab. Click on the Forcing Session in the menu IED/Start Forcing . Click IEC15000023 V1 EN-US Start editing signal value for forcing on the tool bar.
  • Page 62: How To Undo Forcing Changes And Return The Ied To Normal Operation

    Section 9 1MRK 504 160-UEN A Testing IED operation Regardless if the forcing changes are commited or canceled, the forcing is still active. Start editing signal value for forcing again. To force more signals, click the button 9.8.4 How to undo forcing changes and return the IED to normal operation GUID-00E2BAD8-A29E-4B9D-80E6-E12F59E019BD v1 Regardless of which input/output signals have been forced, all forced signals will return to...
  • Page 63 1MRK 504 160-UEN A Section 9 Testing IED operation PCM600 will revert all forced signals back to unforced and the real signal values will immediately take effect again. This may change both binary input values and output relay states and will undo any forcing done by using the LHMI.
  • Page 65: Section 10 Testing Functionality By Secondary Injection

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Section 10 Testing functionality by secondary injection 10.1 Testing disturbance report 10.1.1 Introduction M17101-2 v6 The following sub-functions are included in the disturbance report function: • Disturbance recorder • Event list •...
  • Page 66: Event Recorder (Er) And Event List (El)

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Evaluation of the results from the disturbance recording function requires access to a PC either permanently connected to the IED or temporarily connected to the Ethernet port (RJ-45) on the front. The PCM600 software package must be installed in the PC. Disturbance upload can be performed by the use of PCM600 or by any third party tool with IEC 61850 protocol.
  • Page 67: Verifying The Settings

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection 10.3.1.1 Verifying the settings SEMOD54284-51 v11 Go to Main menu/Test/Function test modes/Differential protection and make sure that Off and the restricted earth fault protection, low impedance function REFPDIF is set to that the four step residual overcurrent function EF4PTOC under Main menu/Test/ Off , since they are configured to the Function test modes/Current protection is set to...
  • Page 68: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Connect single-phase or three-phase test set to inject the operating voltage. The injection is done across the measuring branch. The required trip and alarm voltage, as well as the used stabilizing resistance value must be set in the function.
  • Page 69: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection neutral-to-earth circuit with the same phase angle and with polarity corresponding to an internal fault. Increase the current injected in L1, and note the operate value. Decrease the current slowly and note the reset value.
  • Page 70: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.4.1.2 Completing the test M11754-24 v5 TESTMODE setting to Off . Continue to test another function or end the test by changing the Restore connections and settings to their original values, if they were changed for testing purposes.
  • Page 71: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Set the injected current to 200% of the operate level of the tested stage, switch on the current and check the time delay. For inverse time curves, check the operate time at a current equal to 110% of the operate txMin .
  • Page 72: Four Step Directional Earth Fault Protection

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.4.4.1 Four step directional earth fault protection SEMOD53296-208 v6 Connect the test set for single current injection to the appropriate IED terminals. Connect the injection current to terminals L1 and neutral. Set the injected polarizing voltage slightly larger than the set minimum polarizing voltage (default 5% of Ur) and set the injection current to lag the voltage by an angle equal to the set reference characteristic angle (...
  • Page 73: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Testing the protection without external temperature compensation (NonComp) M14950-10 v10 10.4.5.2 Completing the test M14950-48 v5 TESTMODE setting to Off . Continue to test another function or end the test by changing the Restore connections and settings to their original values, if they were changed for testing purposes.
  • Page 74: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.4.6.2 Completing the test SEMOD53632-51 v5 TESTMODE setting to Off . Continue to test another function or end the test by changing the Restore connections and settings to their original values, if they were changed for testing purposes.
  • Page 75: Verifying The Re-Trip Mode

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection FunctionMode = Current and Choose the applicable function and trip mode, such as RetripMode = CB Pos Check . Apply the fault condition, including start of CCRBRF, well above the set current value. Measure the time from START of CCRBRF.
  • Page 76: Verifying Instantaneous Back-Up Trip At Cb Faulty Condition

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection BuTripMode = 1 out of 3 should have been verified in the tests above. In The normal mode applicable cases the modes 1 out of 4 and 2 out of 4 can be checked. Choose the mode below, which corresponds to the actual case.
  • Page 77: Verifying The Function Mode Current&Contact

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Current&Contact 10.4.7.8 Verifying the function mode M12104-237 v5 FunctionMode = Current&Contact is selected. It is suggested to make To be made only when the tests in one phase only, or at three-phase trip applications for just three-phase tripping. IP>...
  • Page 78: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Activate the EXTPDIND binary input. No TRIP signal should appear. Reset both BLKDBYAR and EXTPDIND binary inputs. Activate the BLOCK binary input. Activate EXTPDIND binary input. NO TRIP signal should appear. Reset both BLOCK and EXTPDIND binary inputs.
  • Page 79: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection The operate value in secondary volts is calculated according to the following equations: For phase-to-earth measurement: UBase VT < × × VTprim (Equation 1) IECEQUATION2430 V1 EN-US For phase-to-phase measurement: <...
  • Page 80: Two Step Overvoltage Protection Ov2Ptov

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.5.2 Two step overvoltage protection OV2PTOV M13806-2 v6 Prepare the IED for verification of settings as outlined in section "Requirements" section "Preparing for test" in this chapter. 10.5.2.1 Verifying the settings M13806-9 v2 Verification of single-phase voltage and time delay to operate for Step 1 M13806-50 v8...
  • Page 81: Verifying The Settings

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection 10.5.3.1 Verifying the settings SEMOD54358-35 v10 Apply a single-phase voltage either to a single-phase voltage input or to a residual U1> . voltage input with the start value below the set value Slowly increase the value until ST1 appears.
  • Page 82: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Note that TRIP at this time is a pulse signal, duration should be according tPulse . to set tRestore time. Inject the measured voltages at rated values for at least set Activate the CBOPEN binary input.
  • Page 83: Overcurrent Feature With Current Restraint

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Go to Main menu/Test/Function test modes/Multipurpose protection/ GeneralCurrentVoltage(GAPC)/CVGAPC:x and make sure that CVGAPC to be tested is unblocked and other functions that might disturb the evaluation of the test are blocked. Connect the test set for injection of three-phase currents to the appropriate current terminals of the IED.
  • Page 84: Overcurrent Feature With Directionality

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.6.1.4 Overcurrent feature with directionality SEMOD56488-60 v5 Please note that the directional characteristic can be set in two different ways either just dependent on the angle between current and polarizing voltage (setting parameter DirPrinc_OC1 or DirPrinc_OC2 set to or in a way that the operate value also is dependent on the angle between current and polarizing voltage according to the I ·...
  • Page 85: Checking That The Binary Inputs And Outputs Operate As Expected

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection The verification is divided in two main parts. The first part is common to all fuse failure supervision options, and checks that binary inputs and outputs operate as expected according to actual configuration.
  • Page 86: Measuring The Operate Value For The Zero-Sequence Function

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection ⋅ ⋅ + ⋅ (Equation 7) EQUATION707 V2 EN-US Where: are the measured phase voltages and U IEC00000275 V1 EN-US p × = × 0, 5 IECEQUATION00022 V2 EN-US Compare the result with the set value of the negative-sequence operating voltage 3U2>...
  • Page 87: Measuring The Operate Value For The Dead Line Detection Function

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Repeat steps and 2. Then slowly increase the measured current in one phase until the BLKU signal disappears. Record the measured current and calculate the corresponding zero-sequence current according to the equation (observe that the currents in the equation are phasors): ×...
  • Page 88: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Change the magnitude of the voltage and current for phase 1 to a value higher than the set value DU> and DI< . Check that the start output signals STDUL1 and STDIL1 and the general start signals STDU or STDI are activated.
  • Page 89: Testing The Synchronizing Function

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Test UMeasure U-Bus U3PBB1 Ph/N equipment Ph/Ph Input Phase L1,L2,L3 L12,L23,L31 UMeasure U-Line Ph/N U3PLN1 Ph/Ph Input Phase L1,L2,L3 L12,L23,L31 IEC05000480-4-en.vsd IEC05000480 V4 EN-US Figure 13: General test connection with three-phase voltage connected to the line side 10.8.1.1 Testing the synchronizing function M2377-21 v8...
  • Page 90: Testing The Synchrocheck Check

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection UBaseBus and f-bus = 50.25 Hz, to verify that the function does not 3.1. U-Bus = 100% operate when frequency difference is above limit. Verify that the closing command is not issued when the frequency difference is less than FreqDiffMin .
  • Page 91: Testing The Energizing Check

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection U-Bus No operation U-Line operation U-Bus en05000551.vsd IEC05000551 V1 EN-US Figure 14: Test of phase difference Change the phase angle between +dφ and -dφ and verify that the two outputs are activated for phase differences between these values but not for phase differences outside, see figure 14.
  • Page 92 Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection General M2377-271 v6 When testing the energizing check function for the applicable bus, arrangement shall be done for the energizing check functions. The voltage is selected by activation of different inputs in the voltage selection logic.
  • Page 93: Testing The Voltage Selection

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection Verify the local HMI setting AutoEnerg to be Off and ManEnerg to be DBLL . ManEnergDBDL to On . Set the parameter GblBaseSelBus to the U-Bus and a single-phase Apply a single-phase voltage of 30% GblBaseSelLine to the U-Line.
  • Page 94: Logic

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection Mode = Off , (SINGLECMD) is then checked from the local HMI by applying the commands with Steady or Pulse , and by observing the logic statuses of the corresponding binary output. Command control functions included in the operation of different built-in functions must be tested at the same time as their corresponding functions.
  • Page 95: 1Ph/2Ph/3Ph Operating Mode

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection No other outputs should be active. Initiate a single phase-to-earth fault and switch it off immediately when the trip signal is issued for the corresponding phase. Initiate the same fault once again within the reclaim time of the used SMBRREC.
  • Page 96: Circuit Breaker Lockout

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection setting 2.0s) and shorter than the dead-time of SMBRREC, when included in the protection scheme. Check that the second trip is a three-phase trip and that a three-phase autoreclosing attempt is given after the three-phase dead time.
  • Page 97: Testing The Liquid Medium Supervision For Alarm And Lock Out Conditions

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection 10.10.1.1 Testing the liquid medium supervision for alarm and lock out conditions GUID-768DAAC8-F89D-4401-B86D-9B26FD7224F6 v2 Connect binary inputs to consider gas pressure and gas density to initiate the alarms. Consider the analogue pressure input PRESSURE to initiate the alarms. Gas pressure lock out input can be used to set PRES_LO signal, check the signal status in local HMI under Main menu/Test/Function status/Monitoring/Gas medium supervision SSIMG/PRES_LO...
  • Page 98: Breaker Monitoring Sscbr

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection 10.10.3 Breaker monitoring SSCBR GUID-10D26C82-79FF-4EAD-AE4A-2F2DBE965087 v2 Prepare the IED for verification of settings outlined in section “Testing the IED operation”. The Signal Monitoring tool in PCM600 shows the service values that are available on the Local HMI as well.
  • Page 99: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection AlmAccCurrPwr 7.4. Alarm signal IPOWALPH appears when IPOWPH is greater than set value. 7.5. Lockout signal IPOWLOPH appears if IPOWPH exceeds further to the threshold value LOAccCurrPwr . 7.6. Calculation of accumulated energy IPOWPH is stopped when injected current is lower AccStopCurr value.
  • Page 100: Completing The Test

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection the function that operates it. Trig the function and check that the counter result corresponds to the number of operations. 10.10.5.1 Completing the test GUID-325F040B-BADC-4281-B965-9B7D6BFA3E15 v1 Off . Continue to test another function or end the test by changing the Test mode setting to Restore connections and settings to their original values, if they were changed for testing purposes.
  • Page 101: Completing The Test

    1MRK 504 160-UEN A Section 10 Testing functionality by secondary injection 10. Activate STOPACC input after some time and supply the IED with same current and voltage. 11. Check that the ACCINPRG signal disappears immediately and EAFACC and ERFACC outputs also stop updating.
  • Page 102: Basic Ied Functions

    Section 10 1MRK 504 160-UEN A Testing functionality by secondary injection (FAT/SAT) or as parts of that system, because the command function blocks are connected in a delivery-specific way between bays and the station level and transmit. Command and transmit function blocks included in the operation of different built-in functions must be tested at the same time as their corresponding functions.
  • Page 103: Section 11 Checking The Directionality

    1MRK 504 160-UEN A Section 11 Checking the directionality Section 11 Checking the directionality 11.1 Overview GUID-7E504488-F341-477A-953A-EB0B262911EB v2 Before starting this process, all individual devices that are involved in the fault clearance process of the protected object must have been individually tested and must be set in operation.
  • Page 104 Section 11 1MRK 504 160-UEN A Checking the directionality function. It is also possible that there is a wrong setting for the earthing point for one or more of the CTs serving distance protection (the setting name is: CTStarPoint available under the HMI menu:Main menu/Configuration/Analog modules).
  • Page 105: Section 12 Commissioning And Maintenance Of The Fault Clearing System

    The periodicity of all tests depends on several factors, for example the importance of the installation, environmental conditions, simple or complex equipment, static or electromechanical IEDs, and so on. The normal maintenance praxis of the user should be followed. However, ABB's recommendation is as follows: Every second to third year •...
  • Page 106: Visual Inspection

    ABB protection IEDs are preferably tested by aid of components from the COMBITEST testing system described in information B03-9510 E. Main components are RTXP 8/18/24 test switch usually located to the left in each protection IED and RTXH 8/18/24 test handle, which is inserted in test switch at secondary testing.
  • Page 107: Alarm Test

    1MRK 504 160-UEN A Section 12 Commissioning and maintenance of the fault clearing system specific protection IED. Only the setting values adopted shall be checked for each protection function. If the discrepancy between obtained value and requested set value is too big the setting should be adjusted, the new value recorded and a note should be made in the test record.
  • Page 108: Restoring

    Section 12 1MRK 504 160-UEN A Commissioning and maintenance of the fault clearing system recorded. Also check the direction of directional functions such as Distance and directional overcurrent functions. For transformer differential protection, the achieved differential current value is dependent on the tap changer position and can vary between less than 1% up to perhaps 10% of rated current.
  • Page 109: Section 13 Troubleshooting

    No problem detected. None. Time synch Fail No time Check the synchronization source for problems. synchronization. If the problem persists, contact your ABB representative for service. Real time clock Ready No problem detected. None. Real time clock Fail The real time clock has Set the clock.
  • Page 110: Fault Tracing

    Ready (I/O module name) I/O modules has failed. Check that the I/O module has been configured and Fail connected to the IOP1- block. If the problem persists, contact your ABB representative for service. 13.2 Fault tracing IP8765-1 v1 13.2.1 Internal fault indications...
  • Page 111: Using Front-Connected Pc

    1MRK 504 160-UEN A Section 13 Troubleshooting HMI Signal Name: Status Description Application READY / FAIL This signal will be active if one or more of the application threads are not in the state that Runtime Engine expects. The states can be CREATED, INITIALIZED, RUNNING, etc.
  • Page 112: Diagnosing The Ied Status Via The Lhmi Hint Menu

    Section 13 1MRK 504 160-UEN A Troubleshooting The information can only be retrieved from the Parameter Setting software package. The PC can be connected either to the port at the front or at the rear of the IED. These events are logged as internal events. Table 17: Events available for the internal event list in the IED Event message:...
  • Page 113: Hardware Re-Configuration

    1MRK 504 160-UEN A Section 13 Troubleshooting The supported list of hints are as follows: Table 18: Hint menu Headline Explanation Incorrect setting of SyncLostMode There are two explanations possible: SyncLostMode is set to Block , no time source is configured to achieve the required accuracy.
  • Page 114: Repair Instruction

    M11764-10 v1 An alternative is to open the IED and send only the faulty circuit board to ABB for repair. When a printed circuit board is sent to ABB, it must always be placed in a metallic, ESD-proof, protection bag. The user can also purchase separate replacement modules.
  • Page 115: Repair Support

    Repair support M11768-3 v3 If an IED needs to be repaired, the whole IED must be removed and sent to an ABB Logistic Center. Before returning the material, an inquiry must be sent to the ABB Logistic Center. e-mail: offer.selog@se.abb.com 13.5...
  • Page 117: Section 14 Glossary

    1MRK 504 160-UEN A Section 14 Glossary Section 14 Glossary M14893-1 v15 Alternating current Actual channel Application configuration tool within PCM600 A/D converter Analog-to-digital converter ADBS Amplitude deadband supervision Analog digital conversion module, with time synchronization Analog input ANSI American National Standards Institute Autoreclosing ASCT Auxiliary summation current transformer...
  • Page 118 Section 14 1MRK 504 160-UEN A Glossary CO cycle Close-open cycle Codirectional Way of transmitting G.703 over a balanced line. Involves two twisted pairs making it possible to transmit information in both directions Command COMTRADE Standard Common Format for Transient Data Exchange format for Disturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC 60255-24 Contra-directional...
  • Page 119 1MRK 504 160-UEN A Section 14 Glossary EnFP End fault protection Enhanced performance architecture Electrostatic discharge F-SMA Type of optical fiber connector Fault number Flow control bit; Frame count bit FOX 20 Modular 20 channel telecommunication system for speech, data and protection signals FOX 512/515 Access multiplexer...
  • Page 120 Section 14 1MRK 504 160-UEN A Glossary standard for the mechanics and the PCI specifications from the PCI SIG (Special Interest Group) for the electrical EMF (Electromotive force). IEEE 1686 Standard for Substation Intelligent Electronic Devices (IEDs) Cyber Security Capabilities Intelligent electronic device I-GIS Intelligent gas-insulated switchgear...
  • Page 121 1MRK 504 160-UEN A Section 14 Glossary OLTC On-load tap changer OTEV Disturbance data recording initiated by other event than start/pick-up Overvoltage Overreach A term used to describe how the relay behaves during a fault condition. For example, a distance relay is overreaching when the impedance presented to it is smaller than the apparent impedance to the fault applied to the balance point, that is, the set reach.
  • Page 122 Section 14 1MRK 504 160-UEN A Glossary SNTP Simple network time protocol – is used to synchronize computer clocks on local area networks. This reduces the requirement to have accurate hardware clocks in every embedded system in a network. Each embedded node can instead synchronize with a remote clock, providing the required accuracy.
  • Page 123 1MRK 504 160-UEN A Section 14 Glossary sometimes known by the military name, "Zulu time." "Zulu" in the phonetic alphabet stands for "Z", which stands for longitude zero. Undervoltage Weak end infeed logic Voltage transformer Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage.
  • Page 126 ABB AB Substation Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2016 ABB. All rights reserved.

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