ABB Relion 650 Series Installation Manual
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ABB Relion 650 Series Installation Manual

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Relion
650 SERIES
650 series
Version 2.2 IEC
Installation manual

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Summary of Contents for ABB Relion 650 Series

  • Page 1 ® Relion 650 SERIES 650 series Version 2.2 IEC Installation manual...
  • Page 3 Document ID: 1MRK 514 027-UEN Issued: May 2019 Revision: D Product version: 2.2 © Copyright 2017 ABB. All rights reserved...
  • Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
  • Page 5 Disclaimer This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
  • Page 6 (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The...

  • Page 7: Table Of Contents

    Overview............................ 20 5.3.1.2 Mounting procedure for flush mounting................21 5.3.2 19” panel rack mounting......................21 5.3.2.1 Overview............................. 21 5.3.2.2 Mounting procedure for 19” panel rack mounting............22 5.3.3 Wall mounting..........................22 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 8 Checking IED information......................49 Removing the IED..........................49 Sending the IED for repair......................49 Exchanging the IED......................... 49 Section 9 Technical data....................51 Dimensions............................51 9.1.1 Case without protective cover....................51 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 9 Table of contents 9.1.2 Case with protective cover......................53 9.1.3 Flush mounting dimensions......................55 9.1.4 Side-by-side flush mounting dimensions................56 9.1.5 Wall mounting dimensions......................57 Section 10 Glossary......................59 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 11: Introduction

    During testing, signals with rated frequency have been injected if not explicitly stated otherwise. Intended audience GUID-C9B8127F-5748-4BEA-9E4F-CC762FE28A3A v11 This manual addresses the personnel responsible for installing the product hardware. The installation personnel must have basic knowledge of handling electronic equipment. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 12: Product Documentation

    The manual provides instructions for the monitoring, controlling and setting of the IED. The manual also describes how to identify disturbances and how to view calculated and measured power grid data to determine the cause of a fault. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 13: Document Revision History

    Documents related to REC650 Document numbers Application manual 1MRK 511 423-UEN Commissioning manual 1MRK 511 425-UEN Product guide 1MRK 511 426-BEN Technical manual 1MRK 511 424-UEN Type test certificate 1MRK 511 426-TEN 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 14 Point list manual, DNP3 1MRK 511 419-UUS Accessories guide IEC: 1MRK 514 012-UEN ANSI: 1MRK 514 012-UUS Cyber security deployment guideline 1MRK 511 421-UEN Table continues on next page 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 15: Document Symbols And Conventions

    For example, to navigate between the options, use • HMI menu paths are presented in bold. For example, select Main menu/Settings. • LHMI messages are shown in Courier font. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 16 • Dimensions are provided both in inches and millimeters. If it is not specifically mentioned then the dimension is in millimeters. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 17: Safety Information

    Do not touch circuitry during operation. Potentially lethal voltages and currents are present. M2364-2 v1 Always use suitable isolated test pins when measuring signals in open circuitry. Potentially lethal voltages and currents are present. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 18: Caution Signs

    Whenever changes are made in the IED, measures should be taken to avoid inadvertent tripping. GUID-F2A7BD77-80FB-48F0-AAE5-BE73DE520CC2 v1 The IED contains components which are sensitive to electrostatic discharge. ESD precautions shall always be observed prior to touching components. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 19: Note Signs

    Note signs IP1497-1 v1 M19-2 v3 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 21: Environmental Aspects

    Metallic plates, parts and screws Steel and aluminum Plastic parts , LCP Unit LHMI display module Various Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 23: Unpacking, Inspecting And Storing

    GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4 If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. Storing...

  • Page 25: Mounting

    The mounting kits are ordered with the IED from the ordering sheet in the Product guide . They are also available for ordering in the Accessories guide . 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 26: Flush Mounting

    Only IP20 class can be obtained when mounting two cases side-by-side in one (1) cut-out. To obtain IP54 class protection, an additional factory mounted sealing must be ordered when ordering the IED. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 27: Mounting Procedure For Flush Mounting

    A separately ordered rack mounting kit for side-by-side mounted IEDs or IEDs together with RHGS cases should be selected so that the total size equals 19”. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 28: Mounting Procedure For 19" Panel Rack Mounting

    Screw M4x6 Washer M4x6 5.3.3 Wall mounting IP10316-1 v1 5.3.3.1 Overview M11973-3 v7 The IED can be mounted on a wall, a panel or in a cubicle. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 29: Mounting Procedure For Wall Mounting

    IEC06000135 V3 EN-US Figure 6: How to reach the connectors on the rear side of the IED. PosNo Description Type Screw M4x10 Screw M5x8 Rear protection cover (Ordered separately) 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 30: Side-By-Side 19" Rack Mounting

    RTXP 24. It also has enough space for a terminal base of RX 2 type for mounting of, for example, a DC-switch or two auxiliary relays. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 31: Side-By-Side Flush Mounting

    IED. Screws with wrong dimension may damage the PCBs inside the IED. Please contact factory for special add on plates for mounting FT switches on the side (for 1/2 19" case) or bottom of the relay. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 32: Mounting Procedure For Side-By-Side Flush Mounting

    Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x 19” IED). The required torque for the screws is 3.5 Nm. PosNo Description Quantity Type Mounting plate 2, 3 Screw, washer M4x6 Mounting angle 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 33: Connecting

    Module with 24 single outputs or 12 double-pole command outputs including supervision function Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10 outputs and 2 fast signalling outputs. Table continues on next page 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 34: Front Side Connectors

    Front side connectors SEMOD129384-5 v3 IEC16000051 V1 EN-US Figure 11: RJ-45 communication port 1 IED service port with RJ-45 connector 2 Green indicator LED (lit when the cable is successfully connected) 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 35: Rear Side Connectors

    LDCM or IRIG-B X313 LDCM, IRIG-B or RS485 X401 Rear view X31 X41 X51 X401 X301 X302 X303 X311 X304 X32 X42 X52 X305 X312 X306 X313 IEC17000067 V1 EN-US 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 36 3I, 5A+4I, 1A+5U 110-220V 110-220V 110-220V 110-220V 110-220V Note that internal polarity can be adjusted by setting of analog input CT neutral direction and/or on SMAI pre-processing function blocks. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 37 1MRK 514 027-UEN D Section 6 Connecting 1MRK002801-AC-11-670-1.2-PG V2 EN-US Figure 13: Binary input module (BIM) 1MRK006501-AF-INTERFACES-IEC-6502P1 V1 EN-US Figure 14: IED with basic functionality and communication interfaces 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 38 Power supply module (PSM) INTERNAL FAIL Ready Fail Protective earth must be connected 1MRK002801-AC-7-670-1.2-PG V3 EN-US Figure 15: Power supply module (PSM) 1MRK002801-AC-12-670-1.2-PG V1 EN-US Figure 16: Binary output module (BOM) 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 39: Connection Examples For High Impedance Differential Protection

    Generator, reactor or busbar differential protection is a typical application for three-phase high impedance differential protection. Typical CT connections for three-phase high impedance differential protection scheme are shown in figure 18. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 40 Restricted earth fault protection is a typical application for 1Ph High impedance differential protection HZPDIF. Typical CT connections for the high impedance based protection scheme are shown in figure 19. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 41: Connecting To Protective Earth

    2.5 mm (AWG14). The cubicle must be properly connected to the station earthing system. Use a conductor with a core cross section area of at least 4 mm (AWG 12). 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 42: Connecting The Power Supply Module

    CTs and VTs are connected to the 24–pole connector of the Transformer input module (TRM) on the rear side of the IED. Connection diagram for TRM is shown in figure 12. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 43: Connecting The Binary Input And Output Signals

    10 mm). The fastening screw shall be tightened with a torque of 0.4 Nm (This torque applies to all binary connectors). Plug the female connector to the corresponding back-side mounted male connector Lock the female connector by fastening the lock screws 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 44 IEC02000742-2-en.vsdx IEC02000742 V2 EN-US IEC16000050-1-en.vsdx IEC16000050 V1 EN-US Figure 21: A female connector (top: screw compression type, bottom: ringlug type) IEC04000167 V1 EN-US Figure 22: Board with male connectors 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 45: Making The Shield Connection

    2 × 1 mm (2 x AWG18) 6.1.6 Making the shield connection M11998-3 v6 When using shielded cables, always make sure that the shields are connected according to applicable engineering methods. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 46: Making Of Ethernet Connections

    Optical ports X311 C and D (Tx, Rx) on the SLM module are used for LON communication. The port connectors are of ST (glass) or HFBR Snap in (plastic) type. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 47: Connecting Remote Communication Interfaces Ldcm

    (1-2 meters). With such an OptoPower = LowPower . installation it is important to set the LDCM parameter 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 48: Installing The Serial Communication Cable For Rs485

    If double shielded cable is used, the inner cable shielding should be connected at the external equipment end only. At the IED terminal end, the inner shield should be isolated. The inner and 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 49 Connect according to installation instructions for the actual equipment, observe the 120 ohms termination. Connect the screens according to the installation instructions for the actual equipment. Shield connection clamp, see Figure 24. Communication cable 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 50 Connect the screens according to the installation instructions for the actual equipment. Shield connection clamp, see Figure 24. Communication cable en03000110.vsd IEC03000110 V1 EN-US Figure 28: Cable contact, Phoenix: MSTB2.5/6-ST-5.08 1757051 Where: is cable is screw 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 51: Installing The Serial Communication Cable For Rs485 Spa/Iec

    The RS485 specification requires the Signal A and Signal B wires. b) Each node also requires (5 V) Excitation of the RS485 termination network. Table continues on next page 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 52: Data On Rs485 Serial Communication Module Cable

    Temp: According to application Impedance: 120 W Capacitance: Less than or equal to 42 pF/m Example: Belden 9841,Alpha wire 6412, 6413 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 53: Checking Installation

    Ready LED flashes. Further information on the error may be visible on the local HMI under Main menu/Diagnostics/IED status/General. Note down the displayed information as reference when contacting ABB technical support. 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 55: Removing, Repairing And Exchanging

    Before removing the IED, make sure that auxiliary power is turned off and all wiring is disconnected. For upgrade purposes the IED does not need to be removed. Before removing the IED check with your local ABB office if the IED can be upgraded. Sending the IED for repair AMU0600445 v4 In case of product problems, contact the nearest ABB office or representative for consultation and instructions.

  • Page 57: Technical Data

    Section 9 Technical data Section 9 Technical data Dimensions IP11490-1 v3 9.1.1 Case without protective cover SEMOD53195-1 v2 M2152-3 v8 IEC08000164-4-en.vsdx IEC08000164 V4 EN-US Figure 31: Case without protective cover 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 58 Case size (mm) 6U, 1/2 x 19” 265.9 223.7 204.1 249.9 205.8 190.5 466.5 189.1 482.6 The G and I dimensions are defined by the 19” rack mounting kit 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 59: Case With Protective Cover

    1MRK 514 027-UEN D Section 9 Technical data 9.1.2 Case with protective cover SEMOD53199-1 v2 M11985-110 v7 IEC08000163‐3‐en.vsdx IEC08000163 V3 EN-US Figure 33: Case with protective cover 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 60 Section 9 1MRK 514 027-UEN D Technical data IEC08000165‐3‐en.vsdx IEC08000165 V3 EN-US Figure 34: Case with protective cover and 19” rack mounting kit 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 61: Flush Mounting Dimensions

    232.5 482.6 The G and I dimensions are defined by the 19” rack mounting kit. 9.1.3 Flush mounting dimensions M11571-3 v6 IEC04000465-3-en.vsd IEC04000465 V3 EN-US Figure 36: Flush mounting 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 62: Side-By-Side Flush Mounting Dimensions

    Figure 38: Panel-cut out dimensions for side-by-side flush mounting Case size (mm) ±1 ±1 ±1 ±1 ±1 ±1 ±1 Tolerance 6U, 1/2 x 19” 214.0 259.3 240.4 190.5 34.4 13.2 6.4 diam 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 63: Wall Mounting Dimensions

    Section 9 Technical data 9.1.5 Wall mounting dimensions M11569-3 v5 IEC04000471-2-en.vsd IEC04000471 V2 EN-US Figure 39: Wall mounting Case size (mm) 6U, 1/2 x 19” 292.0 267.1 272.8 390.0 243.0 650 series Installation manual © Copyright 2017 ABB. All rights reserved...

  • Page 65: Section 10 Glossary

    Telecommunications Union. CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI CMPPS Combined megapulses per second Communication Management tool in PCM600 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 66 Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Ethernet configuration tool EHV network Extra high voltage network Electronic Industries Association Electromagnetic compatibility Electromotive force 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 67 IEC 60870-5-103 Communication standard for protection equipment. A serial master/ slave protocol for point-to-point communication IEC 61850 Substation automation communication standard IEC 61850–8–1 Communication protocol standard 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 68 Local operating network Miniature circuit breaker Mezzanine carrier module Main processing module MVAL Value of measurement Multifunction vehicle bus. Standardized serial bus originally developed for use in trains. National Control Centre 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 69 RS485 Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switch or push button to close Short circuit location Station control system 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 70 TPZ, TPY, TPX, TPS Current transformer class according to IEC Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Type identification 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 71 Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage 650 series Installation manual © Copyright 2017 ABB. All rights reserved...
  • Page 74 ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2017 ABB. All rights reserved.

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