• The qualified service person is a person who installs, repairs, maintains, relocates and removes the air conditioners made by Toshiba Carrier Corporation. He or she has been trained to install, repair, maintain, relocate and remove the air conditioners made by Toshiba Carrier Corporation...
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Definition of Protective Gear When the air conditioner is to be transported, installed, maintained, repaired or removed, wear protective gloves and ‘safety’ work clothing. In addition to such normal protective gear, wear the protective gear described below when undertaking the special work detailed in the table below.
Warning Indications on the Air Conditioner Unit [Confirmation of warning label on the main unit] Confirm that labels are indicated on the specified positions If removing the label during parts replace, stick it as the original. Warning indication Description WARNING WARNING ELECTRICAL SHOCK HAZARD ELECTRICAL SHOCK HAZARD...
PRECAUTIONS FOR SAFETY The manufacturer shall not assume any liability for the damage caused by not observing the description of this manual. DANGER Before carrying out the installation, maintenance, repair or removal work, be sure to set the circuit breaker for both the indoor and outdoor units to the OFF position. Otherwise, electric shocks may result.
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WARNIG Before starting to repair the air conditioner, read carefully through the Service Manual, and repair the air conditioner by following its instructions. Only qualified service person (*1) is allowed to repair the air conditioner. Repair of the air conditioner by unqualified person may give rise to a fire, electric shocks, injury, water leaks and / or other problems.
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Do not modify the products.Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury. Prohibition of modification. When any of the electrical parts are to be replaced, ensure that the replacement parts satisfy the specifications given in the Service Manual (or use the parts contained on the parts list in the Service Manual).
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After repair work, surely assemble the disassembled parts, and connect and lead the removed wires as before. Perform the work so that the cabinet or panel does not catch the inner wires. If incorrect assembly or incorrect wire connection was done, a disaster such as a leak or fire is caused Assembly / at user’s side.
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When the service panel of the outdoor unit is to be opened in order for the compressor or the area around this part to be repaired immediately after the air conditioner has been shut down, set the circuit breaker to the OFF position, and then wait at least 10 minutes before opening the service panel. If you fail to heed this warning, you will run the risk of burning yourself because the compressor pipes and other parts will be very hot to the touch.
Declaration of Conformity Manufacturer: TOSHIBA CARRIER CORPORATION 336 Tadehara, Fuji-shi, Shizuoka-ken 416-8521 JAPAN TCF holder: TOSHIBA CARRIER EUROPE S.A.S Route de Thil 01120 Montluel FRANCE Hereby declares that the machinery described below: Generic Denomination: Air Conditioner Model / type: Indoor unit <Compact 4-way Cassette type>...
4. PARTS RATING Indoor unit Model RAV- SM30∗ SM40∗ SM45∗ SM56∗ Fan motor ICF-340D60-1 Louver motor MSBPC20F04 Float switch FS-0218-102 Drain pump motor MDP-1401 TA sensor Lead wire length: 818 mm Vinyl tube TC sensor Ø6 size lead wire length: 500 mm Vinyl tube (Black) TCJ sensor Ø6 size lead wire length: 400 mm Vinyl tube (Red) –...
5. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM 5-1. Indoor Unit • Single type (Combination of 1 indoor unit and 1 outdoor unit) (Indoor unit) Distributor (Strainer incorporated) TCJ sensor Strainer Heat exchanger TC sensor Heating Cooling Liquid side Gas side (Outer dia : ØB) (Outer dia : ØA) To outdoor unit To outdoor unit...
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Triple type (3 indoor units and 1 outdoor unit) Heating Cooling (Indoor unit A) (Indoor unit B) (Indoor unit C) TCJ sensor TCJ sensor TCJ sensor Distributor Distributor Distributor Strainer Strainer Strainer (with strainer) (with strainer) (with strainer) Heat Heat Heat exchanger exchanger...
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Double-twin type (4 indoor units and 1 outdoor unit) Heating Cooling (Indoor unit A) (Indoor unit B) TCJ sensor TCJ sensor Distributor Distributor (with strainer) (with strainer) Strainer Strainer Heat exchanger Heat exchanger TC sensor TC sensor Liquid-side Gas-side Liquid-side Gas-side (outer diameter: ØA) (outer diameter: ØB)
6-1-2. Connection of Wireless Remote Controller Kit Indoor unit #1 (Header) (Follower) (Follower) Indoor control P .C. board (MCC-1643) DC20V Remote controller EEPROM communication circuit DC5V TA sensor DC12V TC sensor TCJ sensor Same as left Same as left Louver ∗2 ∗2 Driver...
6-2. Control Specifications Item Outline of specifications Remarks When power 1) Distinction of outdoor unit supply is reset When the power supply is reset, the outdoors are distin- guished and the control is selected according to the distinguished result. 2) Setting of indoor fan speed and existence of air direction adjustment Based on EEPROM data, select setting of the indoor fan Air speed (rpm)/...
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Item Outline of specifications Remarks Room temp. 2) Using the Item code 06, the setup temperature in heating Shift of suction control operation can be corrected. temperature in heating (Continued) operation Setup data Setup temp. correction +0˚C +2˚C +4˚C +6˚C Setting at shipment Setup data Automatic...
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Item Outline of specifications Remarks Air speed selection 1) Operation with (HH), (H+), (H), (L+) (L) or [AUTO] mode HH > H+ > H > L+ > L > UL is carried out by the command from the remote controller. 2) When the air speed mode [AUTO] is selected, the air speed varies by the difference between Ta and Ts.
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Item Outline of specifications Remarks Air speed * Only SM30 can not set up Type 1 and Type 3. selection Selection of high ceiling Standard Type 1* Type 3* (Continued): CODE No. type CODE No. : [5d] 0000 0001 0003 [5d] or selection of high SW501 (1)/(2) OFF/OFF...
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Item Outline of specifications Remarks Cool air discharge 1) In heating operation, the indoor fan is controlled In D and E zones, the preventive control based on the detected temperature of Tc sensor or priority is given to air Tcj sensor. As shown below, the upper limit of the volume selection setup revolution frequency is restricted.
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Item Outline of specifications Remarks High-temp. 1) The heating operation is performed as follows based on the release control detected temperature of Tc sensor or Tcj sensor. • When [M] zone is detected, the commanded frequency is However this control is decreased from the real operation frequency.
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Item Outline of specifications Remarks Louver control 1) Louver position setup • When the louver position is changed, the position moves necessarily to downward discharge position once to return to the set position. • The louver position can be set up in the following operation range.
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Item Outline of specifications Remarks Louver control <<Selection of Swing mode>> (Continued) • For the Swing mode, the following three types of modes are selectable and settable by keeping Swing/Direction SWING/FIX button pushed for 4 seconds or more on the remote controller.
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Item Outline of specifications Remarks Louver control • If there is the locked louver in the unit, [ ] goes on the For the setting (Continued) remote controller screen. operation, refer to [How to set louver • While the following controls are performed, the louvers lock] of Installation operate even if executing the louver lock.
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Item Outline of specifications Remarks Central control mode 1) Setting at the central controller side enables to select the selection contents which can be operated on the remote controller at indoor unit side. 2) Setup contents • 64 line central controller (TCB-SC642TLE2) Display at remote [Individual]: Operated on the remote controller controller side...
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Item Outline of specifications Remarks DC motor 1) When the fan operation has started, positioning of the stator and the rotor are performed. (Moves slightly with tap sound) 2) The motor operates according to the command from the indoor controller. Notes) •...
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Item Outline of specifications Remarks 8˚C heating/ 1) This functional is intended for the cold latitudes and performs Frost protective objective heating operation (8˚C heating operation). operation 2) This function is valid only for combination with the outdoor In a g roup connection, units (Super Digital Inverter (SDI) 4-series outdoor units).
7. TROUBLESHOOTING 7-1. Summary of Troubleshooting <Wired remote controller type> 1. Before troubleshooting 1) Required tools/instruments • + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal.
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<Wireless remote controller type> 1. Before troubleshooting 1) Required tools/instruments • + and – screwdrivers, spanners, radio cutting pliers, nippers, etc. • Tester, thermometer, pressure gauge, etc. 2) Confirmation points before check a) The following operations are normal. 1. Compressor does not operate. •...
7-2. Troubleshooting 7-2-1. Outline of judgment The primary judgment to check whether a trouble occurred in the indoor unit or outdoor unit is carried out with the following method. Method to judge the erroneous position by flashing indication on the display part of the indoor unit (sensors of the receiving part) The indoor unit monitors the operating status of the air conditioner, and the blocked contents of self-diagnosis are displayed restricted to the following cases if a protective circuit works.
7-2-2. Others (Other than Check Code) Lamp indication Check code Cause of trouble occurrence Operation Timer Ready — During test run Simultaneous flash Operation Timer Ready Disagreement of cool/heat — (Automatic cool/heat setting to automatic cool/heat prohibited model, or setting of heating to cooling-only model) Alternate flash –...
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Trouble mode detected by indoor unit Operation of diagnostic function Judgment and measures Check Status of Cause of operation Condition code air conditioner 1. Check cables of remote controller and communication adapters. No communication from remote Displayed when Stop trouble is controller (including wireless) and Remote controller LCD display OFF (Disconnection) (Automatic reset)
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Trouble mode detected by remote controller or central controller (TCC-LINK) Operation of diagnostic function Judgment and measures Status of Check code Cause of operation Condition air conditioner Power supply trouble of remote controller, Indoor EEPROM trouble 1. Check remote controller inter-unit wiring. No communication with header indoor unit 2.
7-2-4. Diagnostic Procedure for Each Check Code (Indoor Unit) Check code [E01 trouble] Correct inter-unit cable Is inter-unit cable of A and B normal? of remote controller Is there no disconnection or Correct connection of connector. contact trouble of connector on harness Check circuit wiring.
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[E04 trouble] Is group address setup of Does outdoor operate? Check CODE No. [14]. remote controller correct? Are wiring in indoor unit and Correct wiring and 1, 2, 3 inter-unit cables correct? inter-unit cables. Correct wiring of connector Are wirings of terminal blocks and terminal blocks.
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[E11 trouble] Is the connection for the UART communication Repair of connector connector (Internal board connection. CN521 red/Optional board CN1 red) normal? Is connector Replacement of the lead wire for the UART connector’s lead wire. communication cut? Red LED (LD1) Lead wire is cut or failure of external output board of input/output board.
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[E18 trouble] Is inter-unit cable Correct inter-unit cable of remote controller. of A and B normal? Is there no disconnection Correct connection of connector. or contact trouble of connector on harness from terminal block Check circuit wiring. of indoor unit? Is group control operation? Check power connection status of indoor unit...
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[L20 trouble] Are wiring connections to communication lines Correct wiring connection. U3 and U4 normal? Is not the multiple same central Correct central control system address. control system addresses connected? Check central controller (including network adapter) and indoor P.C. board (MCC-1643). Defect →...
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[P10 trouble] Is connection of float switch connector Correct connection (Indoor control board CN34) of connector. normal? Check indoor P.C. board (MCC-1643). Does float switch work? Is circuit wiring normal? Defect → Replace Check and correct wiring and wire circuit. Does drain pump work? Replace drain pump Is power of...
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[P12 trouble] Power off. Is not connection trouble or Repair the connector disconnection on the connector connection. CN210 of indoor unit P.C. board? Disconnect the connector CN210 to the indoor P.C. board Does the Replace the indoor fan turn smoothly when fan motor.
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[P19 trouble] Is operation of 4-way valve normal? Are 1.3 to 1.6k applied to (Check the pipe temp., etc. Replace 4-way valve coil. resistance value of 4-way valve coil ? during cooling/heating operation. Defective Check outdoor P.C. board operation. Check outdoor P.C. board. Defective →...
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[F02 trouble] Is connection of TC sensor connector Correct connection of connector. (CN101 on Indoor P.C. board) correct? Are characteristics of Replace TC sensor. TC sensor resistance value normal? ∗ Refer to TC Characteristics. Check indoor P.C. board (MCC-1643). Defect → Replace [F01 trouble] Is connection of TCJ sensor connector Correct connection of connector.
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[F30 trouble] Is connection of the occupancy Correct the connector sensor connector connection. (CN214) normal? By the wired remote controller, change the Is DN code [B5] setup? enable DN code [B5] from [0000] → [0001] Is the Occupancy Exchange the Occupancy sensor unit normal? sensor unit Check the indoor main...
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[C06 trouble] (“1:1 model” connection interface) n i l n i l Correct connection of connector. Is connection of connector normal? ∗1 TCC-LINK central: CN51 of “1:1 model” connection interface (TCC-LINK adapter) P.C. board (MCC-1440) and CN050 of indoor P.C. board Check connection of A and B terminal blocks.
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[E03 trouble] (Header indoor unit) [E03 trouble] is detected when the indoor unit cannot receive a signal from the remote controller (also central controller). Check A and B remote controllers and communication lines of the central control system U3 and U4. As communication is impossible, this check code [E03] is not displayed on the remote controller and the central controller.
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[Wireless remote controller trouble] Use wirelss remote Was wireless Ye s controller at the first time remote controller used after install RBC-AX32UM at the first Is connection of lead wire between Repair the connection. CN214 of indoor P.C.board and RBC-AX32UM correct? Ye s Replace the RBC-AX32UM...
Temperature sensor Temperature – Resistance value characteristic table TA, TC, TCJ, TE, TS, TO sensors TD, TL sensors Representative value Representative value Resistance value (k Ω) Resistance value (k Ω) Temperature Temperature (˚C) (˚C) (Minimum value) (Standard value) (Maximum value) (Minimum value) (Standard value) (Maximum value) 32.33 33.80...
8. REPLACEMENT OF SERVICE P.C. BOARD 8-1. Indoort Unit CAUTION ∗∗∗ ∗ <Model name: RAV-SM > For the above models, set the CODE No. “ ” and the setting data “0000” (initial) to “0001”. <Note: when replacing the P.C. board for indoor unit servicing> The nonvolatile memory (hereafter called EEPROM, IC503) on the indoor unit P.C.
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[1] Setting data read out from EEPROM The setting data modified on the site, other than factory-set value, stored in the EEPROM shall be read out. Step 1 Push button on the remote controller simultaneously for more than 4 seconds. ∗...
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b) Group operation (including twin triple and double twin system) Turn on the indoor unit(s) with its P.C. board replaced to the P.C. board for indoor unit servicing, according to either methods 1 or 2 shown below. 1. Turn on only the indoor unit with its P.C. board replaced. (Be sure to confirm the remote controller is surely connected.
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Step 4 Write the on-site setting data to the EEPROM, such as address setting, etc. Perform the steps 1 and 2 above again. Step 5 Change the CODE No. (DN) to “ ” by pushing buttons for the temperature setting. (this is the setting for the filter sign lighting time.) Step 6 Check the setting data displayed at this time with the setting data put down in [1].
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Table 1. Setting data (CODE No. table (example)) CODE No. (DN) Item Setting data Factory-set value Filter sign lighting time Depending on Type Filter pollution level 0000: standard Central control address 0099: Not determined Heating suction temperature shift 0002: +2 ˚C Cooling only 0000: Heat pump Type...
9. SETUP AT LOCAL SITE AND OTHERS 9-1. Indoor Unit 9-1-1. Test Run Setup on Remote Controller <Wired remote controller> 1. When pushing button on the remote controller for 4 seconds or more, “TEST” is displayed on LC display. Then push button.
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Repeat procedures → → → → → → → → → → → → → → → Indicators “Operation” (green), “Timer” (green), and “Ready” (orange) in the wireless receiver section flash in approx. 10 seconds, and the air conditioner starts operation. If any of these indicators does not flash, repeat procedures 2 to 5.
9-1-2. Forced Defrost Setup of Remote Controller (For wired remote controller only) (Preparation in advance) Push buttons simultaneously for 4 seconds or more on the remote controller. (Push buttons while the air conditioner stops.) The first displayed unit No. is the header indoor unit address in the group control. Every pushing button (button of the left side), the indoor unit No.
9-1-4. Function Selection Setup <Procedure> Perform setting while the air conditioner stops. Push buttons simultaneously for 4 seconds or more. The first displayed unit No. is the header indoor unit address in the group control. In this time, fan and louver of the selected indoor unit operate. Every pushing button (button at left side), the indoor unit No.
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Function CODE No. (DN Code) table (includes all functions needed to perform applied control on site) Item Description At shipment Filter display delay timer 0000: None 0001: 150H 0002 : 2500H 0002: 2500H 0003: 5000H 0004: 10000H Dirty state of filter 0000: Standard 0000: Standard 0001: High degree of dirt (Half of standard time)
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Item Description At shipment Occupancy sensor 0000: Stand by 0001: operation stop 0000: Stand by operation at absent time Whether the power 0000: Invalid 0001: Valid 0001: Valid saving mode can be set by the remote controller Wireless remote 0000: A 0001: B 0000: A controller A-B selection...
9-1-5. Wiring and Setting of Remote Controller Control 2-remote controller control <Wired remote controller> (Controlled by 2 remote controllers) How to set wired remote controller as sub This control is to operate 1 or multiple indoor units remote controller are operated by 2 remote controllers. Change DIP switch inside of the rear side of the (Max.
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<Wireless remote controller> Wireless remote controller A-B selection Using 2 wireless remote controllers for the respective air conditioners, when the 2 air conditioners are closely installed. Wireless remote controller B setup 1. Push the START/STOP button to operate the air conditioner. Push it again to stop the air conditioner. 2.
9-1-6. Monitor Function of Remote Controller Switch Calling of sensor temperature display <Contents> Each data of the remote controller, indoor unit and outdoor unit can be understood by calling the service monitor mode from the remote controller. <Procedure> Push buttons simultaneously for 4 seconds to call the service monitor mode.
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Calling of trouble history <Contents> The trouble contents in the past can be called. <Procedure> Push buttons simultaneously for 4 seconds or more to call the service check mode. TEMP. ON / OFF 01 01 01 01 01 Service Check goes on, the CODE No. is displayed, and then the content of the latest alarm is displayed.
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Indoor unit power-ON sequence • The unit without power feed waits entirely → Waiting status is released by system start Power ON • Reboot when power is fed on the way <By indoor unit which receives power feed from outdoor unit> <Automatic address judgment>...
9-2. Setup at Local Site / Others Model name: TCB-PCNT30TLE2 9-2-1. 1:1 Model Connection Interface (TCC-LINK adapter) 1. Function This model is an optional P.C. board to connect the indoor unit to 1:1 model connection interface. 2. Microprocessor block diagram Indoor unit Central controller 1:1 model connection interface...
4. Wiring Specifications • Use 2-core with no polar wire. No. of wires Size • Match the length of wire to wire length of the central control Up to 1000m: twisted wire 1.25mm system. If mixed in the SMMS system, the wire length is Up to 2000m: twisted wire 2.0mm lengthened with all indoor/outdoor inter-unit wire length at side.
6. External view of P.C. board assembly Terminator (SW01) 7. Address setup In addition to set up the central control address, it is necessary to change the indoor unit number. (Line/Indoor/Group address). For details, refer to 1:1 model connection interface Installation Manual. 9-3.
10. ADDRESS SETUP 10-1. Address Setup <Address setup procedure> When an outdoor unit and an indoor unit are connected and they are twin-triple, or when an outdoor unit is connected to each indoor unit respectively in the group operation even if multiple refrigerant lines are provided, the automatic address setup completes with power-ON of the outdoor unit.
10-2. Address Setup & Group Control <Terminology> Indoor unit No. : N – n = Outdoor unit line address N (Max. 30) – Indoor unit address n (Max. 64) Group address : 0 = Single (Not group control) 1 = Header unit in group control 2 = Follower unit in group control Header unit (= 1) : The representative of multiple indoor units in group operation sends/receives signals to/...
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4. Single group operation • Each indoor unit controls the outdoor unit individually. Header/Sub Header/Sub Header/Master Header/Sub Header/Sub 5. Multiple groups operation (Manual address setting) Header/Sub Header/Sub Follower/Sub Header/Master Follower/Sub Follower/Sub • Master unit: The master unit receives the indoor unit data (thermo status) of the sub (Without identical line address &...
10-2-2. Automatic Address Example from Unset Address (No miswiring) 1. Standard (One outdoor unit) (1-1) (1-2) (1-3) (1-1) (1-2) Individual Header/Master Follower/Sub Header/Sub Follower/Master Follower/Sub (Header/Master) Only turning on source power supply (Automatic completion) 2. Group operation (Multiple outdoor units = Multiple indoor units with serial communication only, without twin) Header/Sub Header/Sub Header/Master...
10-3. Address Setup (Manual Setting from Remote Controller) In case that addresses of the indoor units will be (Example of 2-lines wiring) determined prior to piping work after wiring work (Real line: Wiring, Broken line: Refrigerant pipe) • Set an indoor unit per a remote controller. Outdoor Outdoor •...
10-4. Confirmation of Indoor Unit No. Position 1. To know the indoor unit addresses though position of the indoor unit body is recognized • In case of individual operation (Wired remote controller : indoor unit = 1 : 1) (Follow to the procedure during operation) <Procedure>...
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<Maintenance/Check list> Aiming in environmental preservation, it is strictly recommended to clean and maintain the indoor/outdoor units of the operating air conditioning system regularly to secure effective operation of the air conditioner. It is also recommended to maintain the units once a year regularly when operating the air conditioner for a long time.
11. DETACHMENTS WARNING CAUTION Be sure to stop operation of the air conditioner before Be sure to put on gloves during working time; work and then turn off switch of the breaker. otherwise an injury will be caused by a part etc. No.
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No. Part name Procedure Remarks 1. Detachment Adjust corner cap 1) Remove the air intake grille. (Refer to 1 of 2) Loosen the fixing screws on the adjust corner cap. (Ø4 × 12, 4 pcs.) Adjust corner 3) Slide the adjust corner cap to outside to remove it. Screw 2.
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No. Part name Procedure Remarks 1. Detachment Control P.C. board 1) Remove the electric parts cover. (Refer to 1 of 2) Remove connectors which are connected from the control P.C. board to the other parts and then remove wiring from the clamp. NOTE Unlock the lock of the housing part and then remove the connector.
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No. Part name Procedure Remarks 1. Detachment Drain pan 1) Remove the ceiling panel and the electrical parts covers. Fixing screws (Refer to items -1 and -1.) 2) Remove the wiring cover. (Fixing screw Ø4 × 8, 3pcs.) 3) Remove the wiring fixing plate. (Fixing screw Ø4 ×...
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No. Part name Procedure Remarks 1. Detachment Drain pump 1) Remove the drain pan. (Refer to -1.) 2) Remove the drain pump connector (CN504: 2P, White) connected to the control P.C. board and remove the lead wires from the clamp. 3) Remove the fixing screws to remove the drain pump.
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No. Part name Procedure Remarks 1. Detachment Fan motor Shoulder screws (Black) 1) Remove the turbo fan, electric parts cover, wiring cover and wiring fixing plate. (Refer to -1-2, -1-3.) 2) Remove the fan motor connector (CN210, White, 7P) Motor lead wire cover connected to the control P.C.
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No. Part name Procedure Remarks 1. Detachment TA sensor Adjust position of the tube so that the tube of 1) Remove the panel, electric parts box cover, wiring TA sensor will be included in the cover. cover and wiring fixing plate. (Refer to -1-2, -1-3.)
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No. Part name Procedure Remarks 1. Detachment Heat exchanger 1) Recover refrigerant gas. 2) Remove the refrigerant pipe at indoor unit side. 3) Remove the drain pan. (Refer -1.) 4) Disconnect the heat exchanger sensor (TC1, TC2, TCJ), PMV lead wires connectors from the control P.C. board, and then remove their lead wires from the clamp.