Siemens SIMATIC NET RUGGEDCOM RSG2100 Service Manual
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Siemens SIMATIC NET RUGGEDCOM RSG2100 Service Manual

Siemens SIMATIC NET RUGGEDCOM RSG2100 Service Manual

Industrial ethernet switches
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Service Manual
SIMATIC NET
Industrial Ethernet Switches
RUGGEDCOM RSG2100
Edition
07/2019
https://www.siemens.com

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Summary of Contents for Siemens SIMATIC NET RUGGEDCOM RSG2100

  • Page 1 Service Manual SIMATIC NET Industrial Ethernet Switches RUGGEDCOM RSG2100 Edition 07/2019 https://www.siemens.com...
  • Page 2 Preface Introduction Module Replacement SIMATIC NET Industrial Ethernet Switches RUGGEDCOM RSG2100 Service Manual 07/2019 C79000-G8976-1151...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommend- ed or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 4: Table Of Contents

    Table of Contents Preface ............................v Related Documents ......................... v Training ........................... v Customer Support ........................v Introduction ........................... 1 Orientation ......................1 Required Tools, Materials, and/or Equipment ............3 Module Replacement ......................5 Module Overview ....................5 Module Removal ....................7 2.2.1 Removing the Cover ....................
  • Page 5 Table of Contents RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 6: Preface

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 7 Mobile App Install the Industry Online Support app by Siemens AG on any Android, Ap- ple iOS or Windows mobile device and be able to: • Access Siemens' extensive library of support documentation, including FAQs and manuals •...

  • Page 8: Introduction

    Procedures described in this manual must only be performed by trained, authorized personnel. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 9 Introduction 1.1 Orientation Top Face Front Face LED Display Figure 1.1 LED Display Options Modules The device features 10 module slots, numbered sequentially from left to right, top to bottom. Figure 1.2 Module Number Assignment Some slots support only a specific type of module. For more information, refer to the associated Installation Manual.

  • Page 10: Required Tools, Materials, And/Or Equipment

    Introduction 1.2 Required Tools, Materials, and/or Equipment Required Tools, Materials, and/or Equipment The following may be required when servicing the device: Tools • Drill • T10 Torx drill bit • Philips drill bit • Hex standoff drill bit Materials • None Equipment •...
  • Page 11 Introduction 1.2 Required Tools, Materials, and/or Equipment RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 12: Module Replacement

    Before replace modules An in-field modification kit is required before replacing modules in the device. This kit includes the required factory files and product label. For information about ordering the appropriate kit, contact Siemens Customer Sup- port. Module Overview The following daughter-board modules are available for use in the device.
  • Page 13 Module Replacement 2.1 Module Overview Module Picture Heat Sink? Gap Pad? û û û ü Micro-D û û 10FL MMST û û RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 14: Module Removal

    Module Replacement 2.2 Module Removal Module Picture Heat Sink? Gap Pad? ü ü MTRJ ü ü SFPs (i.e. LC ü ü SFP) Only for modules in slots 5 and 6. Only for modules in slots 1-4 and 7-10. Module Removal To remove a module, do the following: Remove the top cover.

  • Page 15: Removing The Cover

    Module Replacement 2.2.1 Removing the Cover Remove the desired module. For more information, refer to "Removing a Module (Page 18)". 2.2.1 Removing the Cover To remove the cover from the device, do the following: Turn off power to the device. Disconnect all cables from the device. Carefully flip the device over to expose the screws on the bottom of the chassis.
  • Page 16 Module Replacement 2.2.1 Removing the Cover Remove the eleven Torx screws indicated. Figure 2.2 Removing the Top Screws NOTICE Connection hazard – risk of damage to the device. Use caution when disconnecting the ribbon cable from the mainboard. Make sure to pull up gently until the connector is free. Excess force on the connector may damage the mainboard.
  • Page 17 Module Replacement 2.2.1 Removing the Cover If the LED display is on the top cover, open the front cover slightly and discon- nect the ribbon cable that connects the display to the mainboard. Figure 2.3 Disconnecting the LED Display Ribbon Cable RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 18: Accessing Modules On The Bottom Row

    Module Replacement 2.2.2 Accessing Modules on the Bottom Row Remove the cover and set it aside temporarily. Figure 2.4 Removing the Cover 2.2.2 Accessing Modules on the Bottom Row If the module you want to replace is in slot 2, 4, 6, 8, or 10 along the bottom row, the main inner assembly needs to be partially removed to gain access.
  • Page 19 Module Replacement 2.2.2 Accessing Modules on the Bottom Row Remove the five Torx screws indicated. Figure 2.5 Removing the Bottom Screws Carefully flip the device right-side up. Discharge any static electricity before touching the main inner assembly. NOTICE Connection hazard – risk of damage to the device. Use caution when disconnecting the ribbon cable from the mainboard.
  • Page 20 Module Replacement 2.2.2 Accessing Modules on the Bottom Row If the LED display is located on the front panel, disconnect the ribbon cable be- tween it and the mainboard. Figure 2.6 Disconnecting the LED Display (Front Panel Orientation Only) RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 21 Module Replacement 2.2.2 Accessing Modules on the Bottom Row Disconnect the relay connector cable from the mainboard. Figure 2.7 Disconnecting the Relay Connector Install protective covers on cable connectors. RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 22 Module Replacement 2.2.2 Accessing Modules on the Bottom Row Remove the wire clamp and screw. Figure 2.8 Disconnecting the Wire Clamp RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 23 Module Replacement 2.2.2 Accessing Modules on the Bottom Row Remove the center screw from the main inner assembly. Figure 2.9 Removing the Center Screw RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 24 Module Replacement 2.2.2 Accessing Modules on the Bottom Row 10. Place an ESD foam pad on the back portion of the device. Figure 2.10 Placing an ESD Foam Pad NOTICE Do not disconnect the power supplies from the mainboard. RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 25: Removing A Module

    Module Replacement 2.2.3 Removing a Module 11. Carefully lift and flip the main inner assembly onto the ESD foam pad. Figure 2.11 Flipping the Main Inner Assembly 2.2.3 Removing a Module The process for removing a module varies based on whether or not the module fea- tures a heat sink.
  • Page 26 Module Replacement 2.2.3 Removing a Module Remove the Philips head screws that secure the heat sink to the module. Figure 2.12 Removing the Philips Head Screws RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 27 Module Replacement 2.2.3 Removing a Module Remove the heat sink and gap pads from the module. Figure 2.13 Removing the Heat Sink and Gap Pads RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 28 Module Replacement 2.2.3 Removing a Module Using a Hex standoff drill bit, remove the standoff screws. Figure 2.14 Removing the Standoff Screws RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 29 Module Replacement 2.2.3 Removing a Module Remove the screws that secure the module to the main inner assembly. Figure 2.15 Removing the Module Screws RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 30 Module Replacement 2.2.3 Removing a Module Gently lift the module by its edges until it releases from the connector. Figure 2.16 Disconnecting the Module Slide the module out of the main inner assembly. Removing a Module (No Heatsink) To remove a module that does not have a heat sink, do the following: If the module is located on the underside of the main inner assembly, flip the board.
  • Page 31 Module Replacement 2.2.3 Removing a Module Remove the screws that secure the module to the main inner assembly. Figure 2.17 Removing the Module Screws RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 32: Module Installation

    Module Replacement 2.3 Module Installation Gently lift the module by its edges until it releases from the connector. Figure 2.18 Disconnecting the Module Slide the module out of the main inner assembly. Module Installation To install a module, do the following: If the new module is not the same as the previous module, replace the faceplate. For more information, refer to "Changing Faceplate (Page 26)".

  • Page 33: Changing Faceplate

    Module Replacement 2.3.1 Changing Faceplate Apply the product label included in the in-field modification kit to the device. Install the updated factory file included in the in-field modification kit. For more information, refer to the instructions included in the kit. Return the device to service. 2.3.1 Changing Faceplate If the new module is not the same as the previous one, the faceplate must be re-...

  • Page 34: Installing A Module

    Module Replacement 2.3.2 Installing a Module 2.3.2 Installing a Module To install a module, do the following: Note Some modules require a heat sink and/or gap pads. To determine if your module re- quires these pieces, refer to "Module Overview (Page 5)".
  • Page 35 Module Replacement 2.3.2 Installing a Module Gently push the module down fully into the connector. Figure 2.21 Connecting the Module If the module requires gap pads, place two gap pads on each transceiver. RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 36 Module Replacement 2.3.2 Installing a Module Secure the module to the main inner assembly with two Philip head screws. Figure 2.22 Securing the Module RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 37 Module Replacement 2.3.2 Installing a Module Using a Hex standoff drill bit, install the standoff screws. Figure 2.23 Installing the Standoff Screws Place the heatsink over the gap pads and align it with the standoff screws RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 38 Module Replacement 2.3.2 Installing a Module Secure the heatsink to the standoff screws. Figure 2.24 Securing the Heatsink RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 39 Module Replacement 2.3.2 Installing a Module Installing a Module (No Heatsink) To install a module that does not require a heat sink, do the following: If the module is to be installed on the underside of the main inner assembly, flip the board.
  • Page 40 Module Replacement 2.3.2 Installing a Module Gently push the module down fully into the connector. Figure 2.26 Connecting the Module RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 41: Installing The Main Inner Assembly

    Module Replacement 2.3.3 Installing the Main Inner Assembly Secure the module to the main inner assembly with two Philip head screws. Figure 2.27 Securing the Module 2.3.3 Installing the Main Inner Assembly If the module was installed in slot 2, 4, 6, 8, or 10 along the bottom row, the main inner assembly can now be installed back in the chassis.
  • Page 42 Module Replacement 2.3.3 Installing the Main Inner Assembly Carefully flip the main inner assembly off the ESD foam pad back into the chas- sis. Figure 2.28 Flipping the Main Inner Assembly RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 43 Module Replacement 2.3.3 Installing the Main Inner Assembly Secure the main inner assembly to the chassis with the center screw. Figure 2.29 Installing the Center Screw RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 44 Module Replacement 2.3.3 Installing the Main Inner Assembly Secure the wire clamp to the mainboard. Figure 2.30 Securing the Wire Clamp RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 45 Module Replacement 2.3.3 Installing the Main Inner Assembly Connect the relay connector cable to the mainboard. Figure 2.31 Connecting the Relay Connector RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 46 Module Replacement 2.3.3 Installing the Main Inner Assembly If the LED display is located on the front panel, disconnect the ribbon cable be- tween it and the mainboard. Figure 2.32 Connecting the LED Display (Front Panel Orientation Only) Carefully flip the device over. RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...

  • Page 47: Installing The Cover

    Module Replacement 2.3.4 Installing the Cover Install the five Torx screws indicated to secure the main inner assembly to the chassis. Figure 2.33 Installing the Bottom Screws Carefully flip the device right-side up. 2.3.4 Installing the Cover To install the cover, do the following: Place the cover over the chassis and align the screw holes.
  • Page 48 Module Replacement 2.3.4 Installing the Cover If the LED display is on the top cover, lift the front cover slightly and connect the ribbon cable to the mainboard. Figure 2.34 Connecting the LED Display Ribbon Cable Secure the cover to the chassis with eleven Torx screws. Figure 2.35 Securing the Cover Carefully flip the device over.
  • Page 49 Module Replacement 2.3.4 Installing the Cover Install the three Torx screws indicated. Figure 2.36 Installing the Bottom Screws Carefully flip the device right-side up. RUGGEDCOM RSG2100 Service Manual, 07/2019, C79000-G8976-1151...
  • Page 50 Further Information Siemens https://www.siemens.com Industry Online Support (service and support) https://support.industry.siemens.com Industry Mall https://mall.industry.siemens.com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY...

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