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Siemens SITRANS FUS1020 Manual

Nema-4/ip 65 clamp-on transit-time flowmeter
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Field Manual SITRANS FUS1020 NEMA-4/IP 65 Clamp-On Transit-Time Flowmeter
SITRANS FUS
sitrans
1020NFM-1D

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Summary of Contents for Siemens SITRANS FUS1020

  • Page 1 Field Manual SITRANS FUS1020 NEMA-4/IP 65 Clamp-On Transit-Time Flowmeter SITRANS FUS sitrans 1020NFM-1D...
  • Page 2 This warranty applies to flow metering and leak detection systems. SIEMENS ENERGY & AUTOMATION CORPORATION (the Company) warrants to the original purchaser of this equipment as presented in Section 1 of Siemens Energy & Automation, Inc. Standard Terms and Conditions of Sale (10/1/2004).
  • Page 4 Manual Changes NOTE: For the latest updates and revisions to this field manual go to www.controlotron.com/downloads.htm and check the Product Manual listing.

  • Page 5: Table Of Contents

    Table Of Contents 1020NFM-1D TABLE OF CONTENTS Section 1 Sect./Page Introduction To The FUS1020 NEMA-4 Flowmeter ..........1-1 System Hardware Description ................1-1 Introduction To The FUS1020 Operating System ..........1-1 1.2.1 Installation Menu Overview ................. 1-2 1.2.2 Overview Of Real-Time Data Collection ............1-2 1.2.3 Standard Features ....................
  • Page 6 Table Of Contents 1020NFM-1D Sect./Page 2.7.4 Data Entry Using The RS-232 Interface ............2-18 Accessing and Leaving The Installation Menu ..........2-18 2.7.5 Navigating Through The Installation Menu ............. 2-19 2.7.6 Introduction To The 1020 Menu Screens ............2-20 Typical 1020 Installation Menu Screen ............2-20 Explanations Of Installation Menu Callouts ...........
  • Page 7 Table Of Contents 1020NFM-1D Sect./Page 3.6.5 Using 1012T Mounting Tracks ................3-35 Installing a 1012T Mounting Track in Reflect Mode ........3-35 Installing a 1012T Mounting Track in Direct Mode ......... 3-37 Section 4 Operating System 1020 With Flow Tubes ............4-1 General Installation Guidelines ................
  • Page 8 Table Of Contents 1020NFM-1D Sect./Page Overview Of System 1020 Memory Resources ..........5-6 Reference Tables ....................5-7 Sonic Velocity (m/s) for Common Liquids @ 68ºF.......... 5-7 Sonic Velocity for Pure Water @ Various Temperatures (m/s) ....... 5-7 Vps Values (in inches/second) For Some Common Metals ......5-8 Sonic Velocity Of Pure Water Relative To Temperature ........
  • Page 9 Table Of Contents 1020NFM-1D Sect./Page 6.4.7 The Ltn Menu Cell ....................6-20 6.4.8 How To Use [Install Complete?] ................ 6-20 Force Transmit Procedure ................6-21 6.4.9 The Empty Pipe Set Menu .................. 6-24 How to Use the Actual MTY Command ............6-24 How to Use the MTYmatic Command ............
  • Page 10 Table Of Contents 1020NFM-1D Sect./Page Kc Calibration ....................6-44 MultiPoint Calibration..................6-44 The Datalogger Setup Menu ................6-46 The Datalogger Setup Menu Structure ............6-47 6.8.1 Datalogger Mode ....................6-48 6.8.2 Datalogger Data ....................6-48 Alarm Letter Codes And Descriptions ............6-48 6.8.3 Log Time Interval ....................
  • Page 11 Table Of Contents 1020NFM-1D Sect./Page RTS Key Time ....................6-65 6.10.9 System Info ......................6-66 System Info Menu Structure ................6-66 6.10.10 Data Display Screen .................... 6-66 Activating The Display................... 6-66 Selecting Display Data Items ................ 6-67 Section 7 The Diagnostic Data Menu ................... 7-1 Diagnostic Data Menu Structure ..............

  • Page 12: Introduction To The Fus1020 Nema-4 Flowmeter

    INTRODUCTION TO THE FUS1020 NEMA TYPE 4 FLOWMETER Congratulations on purchasing the Sitrans FUS1020 NEMA Type 4 flowmeter. The FUS1020 flowmeter utilizes a compact integrated design technology yet is easy to install and operate. It will not take long for you to appreciate its unmatched performance and its many features such as our unique enhanced transit-time MultiPulse technology and full Wide-Beam transducer operation mode.

  • Page 13: Installation Menu Overview

    Section 1 1020NFM-1D 1.2.1 INSTALLATION MENU OVERVIEW For all FUS1020 models, site set up is accomplished under the control of an Installation Menu. The Installation Menu presents all the site setup options consistent with the meter type installed. In other words, the Installation Menu changes to be compatible with the particular meter type selected at the “top”...

  • Page 14: Integral Datalogger

    RS-232 remote programming. Flexible mounting: Integral and/or Remote - either on pipe or located up to 300 feet (100m) from the transducers. For distances greater then 300 feet (up to 1000 ft), please contact Siemens Customer Service.

  • Page 15: Mechanical, Electrical, Environment And Safety Specifications

    Section 1 1020NFM-1D Mechanical, Electrical, Environment and Safety Specifications Weight 4.0 lbs / 1.82 kg Dimensions inches: 7.77 W x 4.06 H x 4.30 D millimeters: 197 W x 103 H x109 D Cover Screw Torque min,. 12 oz-in, max. 15 oz-in min.

  • Page 16: Dual Channel Flow

    Section 1 1020NFM-1D DESCRIPTION OF CHANNEL FUNCTIONS (FUS1010DN Systems only) Dual Path FUS1020DN systems provide two flow measurement channels that allow its operation as two completely independent single-channel flow meters. In addition, you can combine the two mea- surement channels in the various meter types described below to enhance the functionality of the system.

  • Page 17: Clamp-On Transit-Time Theory Of Operation

    Section 1 1020NFM-1D Channel 1 PIPE `A' Output Virtual (sum of Ch1 + Ch2 Channel PIPE `B' Ch 1 & Ch 2) Channel 2 Channel 1-2 Flow Channel 1-2 produces a data output via a virtual channel 3, proportional to the difference of the flow of two independent pipes.

  • Page 18: Wide Beam Tramsmission

    Section 1 1020NFM-1D For transit-time operation, the flow computer converts a series of electronic pulses to high frequency sonic signals. Transducers inject these sonic signals through the pipe wall into the flowing liquid. Each transducer alternates as either a transmitter or a receiver of the high frequency signals. This causes the direction of the sonic signal to alternate between the downstream direction (traveling with the flow) and the upstream direction (traveling against the flow).

  • Page 19: Flow Calibration Factor

    Section 1 1020NFM-1D Flow Calibration Factor Normally, the flow stream is in line with the axis of the pipe. On this basis, the calibration factor of a clamp-on ultrasonic flowmeter is proportional to the cosine of the beam angle relative to the pipe axis. However, this reveals that if the angle of flow stream is not in line with the pipe axis, the flow calibration factor could be compromised.

  • Page 20: Getting Started

    This equipment is not intended for use in Hazardous (Classified) Locations. It is the user’s responsibility to ensure that only properly trained personnel install and operate it. If the equipment is used in a manner not specified by Siemens, the safety protection provided by the equipment may be impaired.

  • Page 21: Power Supply Wiring

    Section 2 1020NFM-1D 2.2 .2 POWER SUPPLY WIRING NOTE: Refer to installation drawing 1020-7. WARNING: Turn off main power before installing AC connections to the FUS1020 NEMA Type 4 flowmeter. Contact with exposed wiring may lead to fire, electric shock, or serious personal injury.

  • Page 22: The Menu Lockout Switch

    Section 2 1020NFM-1D Note: The branch circuit must be limited to 20A. It is recommended that the circuit breaker be located near the Model FUS1020. If unit is operational, turn power off, replace Keypad Enclosure cover using six #8 securing screws (torque to 7 oz-in).

  • Page 23: Flowmeter Installation Flowchart

    Section 2 1020NFM-1D Flowmeter Installation Flowchart Flowmeter Installation Collect Site Enter Pipe Data Parameters Invoke Choose Mounting Transducer Location For Install Flowmeter and Procedure Transducers Mount Transducers Prepare Pipe on Pipe and Surface connect Flowmeter Access Complete Installation Transducer Menu Installation Menu Operations Create a Site...
  • Page 24 Section 2 1020NFM-1D Siemens 1020 Copyright 2006 Wid e Beam Clam p -On Ultr aso n ic Flowm eter DATA/CONTROL POWER CABLE CABLES (refer to drawing 1020-7 in Appendix A for details) TRANSDUCER CABLES TRANSDUCER 1 TRANSDUCER 2 POS FLOW...

  • Page 25: Choosing A Programming Interface

    Section 2 1020NFM-1D CHOOSING A PROGRAMMING INTERFACE As mentioned previously, site setup is accomplished under the control of an Installation Menu that allows you to enter information that is specific to each site. System 1020 provides two ways of access- ing the Installation Menu.

  • Page 26: Installation Menu Operation With The Keypad

    After installing and activating a site, use the ENTER key to toggle between the local flow display screen and the last accessed menu location. LCD Panel display Siemens 1020 showing initial Copyright 2006 screen with copyright notice.

  • Page 27: System 1020 Installation Menu Structure

    Section 2 1020NFM-1D Top Level of Installation Menu ENTER Key Meter Type >Single Channel Current W ide B eam Wide Beam Selection C lamp-O n Clamp-On Ultrasonic U ltrasonic Flowmeter Flow meter Pressing the ENTER key now would switch the “greater than” symbol to a colon (:). The colon indi- cates that the data listed on the second line can be edited.
  • Page 28 Section 2 1020NFM-1D INSTALLATION MENU STRUCTURE (continued) Meter Type Single Channel Pick/Install Xdcr Install Complete? Empty Pipe Set Zero Flow Adjust Operation Adjust Damping Control Smart Slew Time Average Deadband Control Memory/Fault Set Fault/Memory Memory Delay <s> Flow/Total Units Flow Vol. Units Flow Time Units Flow Disp.
  • Page 29 Section 2 1020NFM-1D INSTALLATION MENU STRUCTURE (continued) Meter Type Single Channel Diagnostic Data Site Setup Data fx (drive) N (burst length) Ltn in Vfmax Vs max m/s Vs min m/s Empty % Samples/Cycle Max Damping MIn Damping Test Facilities Makeup Tx Up Tx Dn Fixed ALC...

  • Page 30: How To Use The Keypad To Enter Data

    Section 2 1020NFM-1D 2.6.3 HOW TO USE THE KEYPAD TO ENTER DATA As shown previously, you use the four direction arrows to navigate through the Installation Menu structure. The Installation Menu chart can be used as a “menu map” to show you exactly where you are within the menu structure.

  • Page 31: A Note On Multiple Select Option Lists

    Section 2 1020NFM-1D Press the symbol. Note that the selection changes to [Water 50C/86F]. This is the next item on the [Select Liquid] option list. Keeping the key pressed activates an auto-repeat function to scroll the list automatically. Note that every key pressed item changes to another liquid on list (see para- graph 6.3 for the [Select Liquid] option list).
  • Page 32 Section 2 1020NFM-1D Pipe OD (in) Pipe OD (in) > 0.500 > _0.500 W ide B eam W ide B eam Wide Beam Wide Beam C lamp-O n C lamp-O n Clamp-On Clamp-On Ultrasonic Ultrasonic U ltrasonic U ltrasonic Flowmeter Flowmeter Flow meter Flow meter...

  • Page 33: How To Enter Alphanumeric Strings

    Section 2 1020NFM-1D to move cursor to move to the third number position. Use to scroll the number list to [5]. to register the new pipe outer diameter. This moves the screen to the next menu cell [Pipe Material] as shown in the right-hand figure above. You can use to move back to [Pipe OD] to check that the flow computer accepted the new value.

  • Page 34: How To Use The Rs-232 Interface

    NOTE: Many newer Laptop PC’s are not equipped with serial ports, having USB ports only. These PC’s will require a USB RS-232 adaptor that can be purchased commercially. Not all of these adaptors are suitable. Siemens has found the best performance is achieved with the adaptor from Radio Shack, (Part# 26-183).

  • Page 35: Establishing Communications Using Hyperterminal

    Section 2 1020NFM-1D 2.7.2 ESTABLISHING COMMUNICATIONS USING HyperTerminal This section shows how to communicate with 1020 using the Windows based communication pro- gram HyperTerminal. It assumes that you’re familiar with Windows 95/98/NT/2000/XP and have a basic understanding of serial communications. All IBM compatible computers provide at least one serial port using a 9-pin connector.

  • Page 36: Accessing The Installation Menu

    Section 2 1020NFM-1D Next, left-click on the [ASCII Setup] button. In the [ASCII Sending] dialog box, ensure that the [Send line ends with line feeds] and the [Echo Typed characters locally] are UNCHECKED. In the [ASCII Receiv- ing] dialog box, left-click to place a check mark before [Append line feeds to in-coming line ends] dialog. When your screen looks like the example below, left-click the [OK] button.

  • Page 37: Data Display Mode

    NOTE: NOTE: Type <Menu> to enter Installation Menu. After programming is complete, re- peated <Left Arrow> key will access the Flow Display. Key <Enter> from Flow Display to re-enter menu. Key <Ctrl L> to exit menu. Siemens Site [1] Channel 1...

  • Page 38: Navigating Through The Installation Menu

    Section 2 1020NFM-1D 2.7.5 NAVIGATING THROUGH THE INSTALLATION MENU After successfully accessing the Installation Menu, you can begin to set up the 1020. The following table shows the PC keyboard Installation Menu navigation keys. PC KEYBOARD DESCRIPTION MENU Enter Installation Menu. <UP Arrow>...

  • Page 39: Introduction To The 1020 Menu Screens

    [Channel 1] or [Channel 2]. shows either channel 1 or channel 2 Site Name of currently active site setup Menu Prompt Line (Reverse Video) Siemens Site SITE1 Enter pipe Outer Diameter manually Select Pipe Class Manual Entry Select Pipe Size...

  • Page 40: Data Entry Procedures Using The Rs-232 Interface

    [Create/Name Site] menu cell. This is the first action required to begin a new site setup. We will use the site name [SITE1]. See the screen below. Note that the right-hand highlight is blank. Siemens Site Right arrow & Enter Creates a new Site [Create/Name Site] menu cell.

  • Page 41: Selecting Items From An Option List

    Section 2 1020NFM-1D Siemens Site Right arrow & Enter Creates a new Site Recall Site Setup No Sites Channel Enable Create/Name Site ?SITE1 Site Security Flow Delete Site Setup No Sites Save/Rename Site Channel Setup After you finish typing the string, press <ENTER> to register it. This creates a new site setup called [SITE1].
  • Page 42 Pressing the <Right Arrow> changes the left-hand column to [Relay 1]. Pressing the <Right Arrow> again accesses the option list. This expands the highlighted area to show the contents of the list. Note that a “greater than” symbol (>) points to the top item on the list. Siemens Channel SITE1...

  • Page 43: Multiple Select Option Lists

    (+) appears next to that item. The cursor remains so that you can make other selections. To deselect a previously selected item, move cursor next to that item and press <CLR>. Use the <Left Arrow> to leave any multiple select option list. Siemens Channel [1] SITE1...

  • Page 44: How To Set Up A Channel For Transit-Time Operation

    Section 2 1020NFM-1D Press the <Right Arrow> and [Span Data] is highlighted. Siemens Channel SITE1 Span 0% and 100% Values for Analog Data Span Data Set Alarm Levels Calibrate Flow Rate Chan Not Setup Reynold’s Table Standard Data Span/Set/Cal Press the <Right Arrow> again and [Max Flow GAL/MIN] will appear. To change the [Max Flow GAL/ MIN] data, press the <Right Arrow>...

  • Page 45: How To Enter Pipe Data

    Section 2 1020NFM-1D Siemens Site Create-Name-Recall-Enable & Delete Site Channel Setup Pipe Data Application Data Pick/Install Xdcr Operation Adjust Flow/Total Units DataSpan/Set/Cal Datalogger Setup I/O Data Control Diagnostic Data Press the <Right Arrow> to move into the [Channel Setup] menu as shown below. Note that the highlight is on the first menu cell: [Recall Site].

  • Page 46: How To Select A Liquid Type

    Section 2 1020NFM-1D Siemens Site SITE1 Enter pipe Outer Diameter manually Pick Pipe Class Manual Entry Select Pipe Size Pipe OD <in> =0.500 Pipe Material Steel Wall Thickness 0.100 Liner Material None Liner Thickness 0.000 Pipe Data Type digit 9 and then press <ENTER>. Next, move the highlight to [Wall Thickness]. Press the <Right Arrow>, type 0.29, and then press <ENTER>.

  • Page 47: How To Manually Select Transducers And A Mounting Mode

    Section 2 1020NFM-1D Press the <Right Arrow> to access the [Select Option List]. Press the <Down Arrow> until the cursor selects [Diesel Fuel]. Siemens 2 Channel SITE1 Access Liquid Option List Select Liquid Water 150C/302F Estimated Vs m/s Water 175C/347F...
  • Page 48 Section 2 1020NFM-1D Siemens 2 Channel SITE1 Scroll List and select desired Model Transducer Model 1011 Universal Transducer Size Select Xdcr Xdcr Mount Mode Invalid Spacing Offset Invalid Flow Number Index Invalid Spacing Method Invalid Ltn Value Invalid Install Complete?

  • Page 49: Installing The Transducers

    Move the cursor down to [C1]. Press the [ENTER] key to select the transducer size. This prompts the meter to calculate the install parameters. As shown below, the meter accepts the size [C1] entry, and adjusts the transducer data accordingly. Siemens 2 Channel SITE1...
  • Page 50 Section 2 1020NFM-1D Siemens 2 Channel SITE1 Drive 53 Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Measured Vs m/s Spacing Offset Nominal Flow 1395 Number Index Spacing Method Invalid Ltn Value (in) 2.330 Install Completed? Install Empty Pipe Set...

  • Page 51: Setting The Zero Flow Level

    Section 2 1020NFM-1D Siemens 2 Channel SITE1 Drive 53 Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Spacing Offset InvalidFlow Number Index Spacing Method Invalid Ltn Value (in) 2.330 Install Completed? Install Empty Pipe Set Chan Not Setup...
  • Page 52 Section 2 1020NFM-1D Press the <Right Arrow> to access the [Zero Flow Adjust] option list. Siemens 2 Channel SITE1 Conforms Indicated flow to Actual zero Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Spacing Offset Invalidlow Number Index...

  • Page 53: Using The Reversamatic Routine

    Section 2 1020NFM-1D Siemens 2 Channel SITE1 Integrating 11 Press [ENT] Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Spacing Offset Invalid Number Index This counter increments to sixty Spacing Method Invalid during Zero Flow Ltn Value 2.330 sensing.
  • Page 54 Section 2 1020NFM-1D Siemens 2 Channel SITE1 ReversaMatic Active Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Spacing Offset Invalidlow Number Index Spacing Method Invalid Ltn Value Auto Zero Install Complete? ZeroMatic Empty Pipe Set ZeroClr Zero Flow Adjust Actual Zero >ReverseMatic...
  • Page 55 Actual Zero method. Press the [ENTER] key and a window prompts you to save the Site Setup. (You do not have to do this right now.) Press the <Left Arrow> and you should now see a flow screen. Siemens 2 Channel [1] SITE1...

  • Page 56: Hardware Installation Guide

    1020-8 in Appendix A of this field manual for outline dimensions, etc. The Model FUS1020 can operate with 1021 Series transducers, 1011 Universal Series tranducers and 990 Series transducers. For Flow Tube setup and operation refer to Section 4. Siemens 1020 Copyright 2006 W ide B eam...

  • Page 57: Input/Output Wiring

    1020NFM-1D Section 3 INPUT/OUTPUT WIRING The following tables and illustrations describe both the 1020N and 1020DN input/output signals. Con- sult the Installation Drawings in Appendix A for details regarding I/O and transducer connections for your specific model. 3.2.1 1020N INPUT/OUTPUT WIRING (TB1 and TB2) MENU LOCKOUT SWITCH S1 J1 (DB9) PIN#...

  • Page 58: 1020Dn Input/Output Wiring (Tb1 And Tb2)

    Section 3 1020NFM-1D 3.2.2 1020DN INPUT/OUTPUT WIRING (TB1 and TB2) The following tables and illustrations describe the 1020DN (i.e., the dual-channel version of the 1020) input/output signals. Consult the Installation Drawings in Appendix A for details regarding both I/O and transducer connections for your specific model.

  • Page 59: Preparing To Mount The Transducers

    1020NFM-1D Section 3 PREPARING TO MOUNT THE TRANSDUCERS Installing the transducers is fairly straightforward. However, careful planning will avoid any snags that may delay the installation. Previously, based on the input you fed into the meter’s computer, it recom- mended the transducers’ size, mounting option and spacing. With the transducers at hand, we are now ready to mount them.

  • Page 60: Clamp-On Transducer Mounting Modes

    (Horizontal Plane) 3.3.3 CLAMP-ON TRANSDUCER MOUNTING MODES Siemens clamp-on transducers support Direct or Reflect mounting modes. The flow computer rec- ommends a mounting mode after analyzing your pipe and liquid data entries. However, you can install clamp-on transducers in the way that best suits your application and the transducer type you pur- chased.

  • Page 61: Preparing The Pipe

    1020NFM-1D Section 3 We recommend Reflect mounting whenever possible. This is the simplest way to mount the transduc- ers. Also, Reflect mount resists abnormal flow profile conditions such as cross-flow within the flow stream. Reflect Mode supports the AutoZero function, which zeroes the meter automatically without stopping flow.

  • Page 62: Sonic Coupling Compound Recommendations

    Notice: Siemens holds US Patent Number 4,929,368 on the CC#122 Coupling Compound and all compounds of this type. Its use is restricted to Siemens products only, unless a special license has been obtained. Licenses for use with other products are available through the...

  • Page 63: Reflect Mode Transducer Installation

    1020NFM-1D Section 3 REFLECT MODE TRANSDUCER INSTALLATION Single and Dual Mounting Track Assembly frames are the easiest way to mount transducers in the Reflect Mode. The result is a rigid structure that eliminates spacing measurements, and maintains the transducer-to-transducer geometry. In addition, Reflect mounting allows you to move the entire as- sembly while maintaining the original transducer spacing.
  • Page 64 Section 3 1020NFM-1D Using a flat blade screwdriver or 5/16” nutdriver, mount the Reference Mounting Track on pipe. Install straps but do not tighten at this time (Figure 2). IMPORTANT: Make sure Reference Index Screws on mounting tracks are facing toward each other. Rotate the mounting track to the previously selected location on the pipe and fully tighten the securing straps.
  • Page 65 1020NFM-1D Section 3 Install spacing strip on Reference Mounting Track index screw (Figure 5). Locate the Number Index selected by flowmeter and move the second mounting track assembly to that location using the spacing strip index numbers. Fit the spacing strip hole on the second mounting track index screw.
  • Page 66 Section 3 1020NFM-1D NOTE: Transducer must be in contact with the mounting track reference stop (head of screw) for accurate transducer positioning. Front End of Transducer Transducer Clamp Figure 7 Seat O-Ring gasket to the pipe by pushing it off the corners of the transducer (Figure 8). Reference Mounting O-Ring Track Assembly...

  • Page 67: Dual Mounting Track Assembly/Transducer Installation For Dual Channel Integrated 1020 Flowmeter

    1020NFM-1D Section 3 3.4.2 DUAL MOUNTING TRACK ASSEMBLY/TRANSDUCER INSTALLATION FOR DUAL CHANNEL INTEGRATED 1020 FLOWMETER Complete all installation steps in paragraph 3.4.1 Dual Mounting Track Assembly/Transducer Installation but do not install mounting track covers. Secure 1020 Integrated Flowmeter to one Mounting Track Cover with four bolts, washers, lock washers and nuts (Figure 1).

  • Page 68: Single Mounting Track Assembly/Transducer Installation

    Section 3 1020NFM-1D 3.4.3 SINGLE MOUNTING TRACK ASSEMBLY/TRANSDUCER INSTALLATION NOTE: The following transducer and mounting track installation procedure applies to the 1020 Single Channel Remote wall mounted flowmeter. Locate wall position to mount 1020 Single Channel Flowmeter. Mount flowmeter and connect power cables as required (see drawing 1020-7). Apply power to flowmeter.
  • Page 69 1020NFM-1D Section 3 Prepare the area you marked by de-greasing the surface, if needed, and removing any grit, corrosion, rust, loose paint or surface irregularities with the abrasive pipe conditioning material provided. Clean the pipe of all debris and abrasive particles Return Mounting Track Assembly to the marked location.

  • Page 70: Figure

    Section 3 1020NFM-1D Apply a 1/4” bead of couplant down the center of the emitting surface of the transducer (Figure Install transducer into Mounting Track Assembly and align its front edge with the Reference Index Marker. Mate to pipe and clamp in place (Figures 4 and 6). Number Index Reference Index Marker...

  • Page 71: Single Mounting Track Assembly/Transducer Installation For Single Channel Integrated 1020 Flowmeter

    1020NFM-1D Section 3 3.4.4 SINGLE MOUNTING TRACK ASSEMBLY/TRANSDUCER INSTALLATION FOR SINGLE CHANNEL INTEGRATED 1020 FLOWMETER Connect power cables to flowmeter as required (see drawing 1020-7). Apply power to flowmeter. Perform all required Installation Menu steps until the flowmeter issues the Number Index. Record the number index value displayed in the [Pick/Install Xdcr] menu.
  • Page 72 Section 3 1020NFM-1D Prepare the area you marked by de-greasing the surface, if needed, and removing any grit, corrosion, rust, loose paint or surface irregularities with the abrasive pipe conditioning material provided. Clean the pipe of all debris and abrasive particles Return Mounting Track Assembly to the marked location.

  • Page 73: Integrated Flowmeter Secured To Mounting Track Cover Assembly

    1020NFM-1D Section 3 Apply a 1/4” bead of couplant down the center of the emitting surface of the transducer (Figure Install transducer into Mounting Track Assembly and align its front edge with the Reference Index Marker. Mate to pipe and clamp in place (Figures 4 and 6). Number Index Reference Index Marker...

  • Page 74: Direct Mode Transducer Installation

    Section 3 1020NFM-1D Figure 9 Figure 10 Integrated Flowmeter/Mounting Track Cover Connect Transducer Cables Assembly secured to Mounting Track DIRECT MODE TRANSDUCER INSTALLATION Dual Mounting Track Assembly frames allow the mounting of transducers in the Direct Mode. The combination of mounting frames and spacing guides is the recommended way to mount Direct Mode transducers.
  • Page 75 1020NFM-1D Section 3 Mounting Reference Track Assembly For Direct Mode mounting, you will use the Number Index value to establish the distance between transducers and Mounting Guide. This method will locate the transducers at the nine o’clock and three o’clock positions. The Mylar Mounting Guide comes in various lengths and widths to accommodate most pipe sizes (see list below).
  • Page 76 Section 3 1020NFM-1D Feed cable through cable bushing access hole, connect to transducer and press cable bushing into hole (Figure 3). Place supplied O-Ring gasket around the recess in the transducer’s footprint (Figure 3). Apply a 1/4” bead of couplant to emitting surface of transducer. O-Ring Coupling Compound...
  • Page 77 1020NFM-1D Section 3 O-Ring Securing Screws Mounting Track Cover Figure 5 Preparing Mylar Mounting Guide Wrap the Mylar Mounting Guide around the pipe (Figure 6). Line up both vertical edges of the guide and, ensuring that it is snug around the pipe, mark along the overlapping edge. Arrange so that one end overlaps the other by at least three inches.
  • Page 78 Section 3 1020NFM-1D Finding Second Mounting Track Assembly Location The following steps establish the position of the second Mounting Track Assembly on the exact opposite side of the pipe. Place a straight edge on top of the Reference Mounting Track Assembly (Figure 8). Draw a horizontal line out from the end of the assembly.
  • Page 79 1020NFM-1D Section 3 Wrap Mounting Guide around the pipe (Figure 10) and position it against the outside edge of the second Mounting Track Assembly. Position Mounting Guide so its mark is aligned with the top edge of the second Mounting Track Assembly. Tape it in this position on the pipe. Note the opposite side of the pipe and the position of the halfway mark with respect to the Reference Mounting Track Assembly.
  • Page 80 Section 3 1020NFM-1D Mounting Second Track Assembly Using a flat blade screwdriver or 5/16” nutdriver, tighten the second Mounting Track Assembly securing straps (Figure 13). Figure 13 Install the transducer in the same manner as the Reference Track Assembly and install cover. Connect transducer cables ensuring upstream/downstream orientation is correct.

  • Page 81: Dual Mounting Track Assembly/Transducer Installation For Dual Channel Integrated 1020 Flowmeter

    1020NFM-1D Section 3 3.5.2 DUAL MOUNTING TRACK ASSEMBLY/TRANSDUCER INSTALLATION FOR DUAL CHANNEL INTEGRATED 1020 FLOWMETER Complete all installation steps for Direct Mode transducer installation in paragraph 3.5.1 Dual Mounting Track Assembly/Transducer Installation but do not install mounting track covers. Secure 1020 Integrated Flowmeter to one Mounting Track Cover with four bolts, washers, lock washers and nuts (Figure 1).

  • Page 82: How To Identify 1011 Transducers And Mounting Hardware

    Section 3 1020NFM-1D 1011 UNIVERSAL TRANSDUCER INSTALLATION 3.6.1 HOW TO IDENTIFY 1011 TRANSDUCERS AND MOUNTING HARDWARE NOTE: When installing transducers, do not key in the V/M (Version/Modification) label number as the Transducer Size. 1011 series of universal transducers and mounting frames have the following color-codes for easy identification: GOLD ....
  • Page 83 1020NFM-1D Section 3 1012 Series 1012 Series Mounting Frame Mounting Frame Spacer Bar Spacer Bar Transducer Clamping Transducer Clamping Screw Screw Spring Clip Spring Clip (Not present on (Not present on some some models) models) Mounting Strap Mounting Strap Note operational Note optional 2nd 2nd Mounting Strap Mounting Strap...

  • Page 84: Reflect Mode With Spacer Bar Only

    Section 3 1020NFM-1D Apply a continuous 1/8-inch bead of coupling compound to the center of the face of a transducer, then slide it into the mounting frame but holding it away from making contact with the pipe until it butts up against the stop (to keep from smearing couplant where it’s not needed); then push down onto the pipe.

  • Page 85: Direct Mode - Mounting Frames, Spacer Bar And Mounting Guides

    1020NFM-1D Section 3 2. Assemble the transducers to the spacer bar, with the cable connectors facing away from each other as shown above. The spacer bar is attached to a transducer using a transducer index screw. One transducer is attached using the “REF” hole on the spacer bar. The second transducer is attached to the spacer at the index hole specified in Step 1.
  • Page 86 Section 3 1020NFM-1D Transducer Transducer Clamping Clamping Mounting Mounting Screw Screw Strap Strap Mounting Mounting Frame Frame Mounting Strap Mounting Strap Adjusting Screw Adjusting Screw Reference Reference Notch Notch INSTALLATION - DIRECT MODE WITH TRANSDUCERS, MOUNTING FRAMES SPACER BAR (Not Shown) AND SPACING GUIDE For Direct Mode mounting, you will use a spacer bar to establish the distance between transducers and a Mounting Guide to easily locate the transducers at the nine o’clock and three o’clock positions.
  • Page 87 1020NFM-1D Section 3 2. Temporarily position one of the frames on the pipe where you will be mounting it. Ensure that this is a smooth area without any raised areas (seams, etc.) With a pencil or chalk, mark a generous area around the frame (1/2”...
  • Page 88 Section 3 1020NFM-1D Pipe Transducer Transducer Pipe Transducer Transducer Transducer Edge Line Spacer Bar Spacer Bar Transducer Line Line Spacer Bar Spacer Bar Mylar Mylar Spacing Spacing Guide Guide Mylar Mylar Spacing Guide Spacing Guide Trim material from Trim material from inner edge if inner edge if necessary...
  • Page 89 1020NFM-1D Section 3 11. Reinstall the Mounting Guide; its left edge abutting the transducers edge mark on the pipe and the overlapping edge in line with the dot (now a line) on the pipe (see “C” on previous page). Tape it in this position on the pipe.

  • Page 90: Using 1012T Mounting Tracks

    Section 3 1020NFM-1D 3.6.5 USING 1012T MOUNTING TRACKS The 1012TP Mounting Tracks provide a rigid mounting platform for Series 1011 Universal transducers. The mounting tracks service pipe sizes up to a maximum of 5.00” (140 mm) outer diameter. The assembly consists of lightweight aluminum track rails with integral transducer clamping screws. At- tached index pins enable positive locating of the transducers at fixed spacing locations.
  • Page 91 1020NFM-1D Section 3 Transducer Transducer Chain Tension Upstream Chain Tension Upstream Clamping Screw Downstream Clamping Screw Downstream Xdcr Screw Transducer Screw Transducer Transducer Flow Flow Reference Pin Reference Pin Shown Inserted Shown Inserted Track Rail Roller Track Rail Roller Number Index Pin Number Index pin Assembly Chain...

  • Page 92: Installing A 1012T Mounting Track In Direct Mode

    Section 3 1020NFM-1D 5. Once transducer is in place, secure with the transducer clamping screw. Do not overtighten. Observe the upstream/downstream orientation and connect the transducer cable to the computer’s input jack. If a dual-channel unit, make sure you connect the cable to the input jacks of the correct channel.
  • Page 93 1020NFM-1D Section 3 Tension Screw Center of this link is over the Hook locating stud. An equal number of links on either side of this stud ensures 180 ° opposed installation. Xdcr Chain Clamping Tension Screw Screw 3. If this is a horizontal pipe, place the track with the chain tension screws on top of the pipe (screws up, the chains hanging down and the numbered scale facing you) where you have determined it would be best to mount it.
  • Page 94 Section 3 1020NFM-1D NOTE: Some transducers require a right-angle adapter. This adapter should be installed be- fore placing the transducer in the tracks. 10. Connect the transducer cable, ensuring that you have observed the Upstream/Downstream orien- tation in respect to the cable and the input jack on the flow computer. If this is a dual-channel unit, make sure you are connecting the cables to the correct channel input jacks.

  • Page 95: Operating System 1020 With Flow Tubes

    1020NFM-1D OPERATING SYSTEM 1020 WITH FLOW TUBES The 1020 flow computer supports the software (optional) for Siemens 992DFT and 1011FT Flow Tubes. This versatile in-line transit-time flowmeter system has proven to be a valuable tool for servic- ing many small line and extremely low flow applications.

  • Page 96: Flow Tube Mounting Location

    Section 4 1020NFM-1D 4.1.2 SELECTING THE RIGHT FLOW TUBE Select the appropriate body material: Consider liquid compatibility, operating temperature, and pres- sure. These must never exceed the rating of the flow tube. Consult installation drawings to determine appropriate fittings for coupling the flow tube into your piping. Select the appropriate size: Try to match as closely as possible the diameters of the pipe and the flow tube.

  • Page 97: Flow Data Scatter And Damping

    Call our Technical Service Group for any assistance you might require. Toll-free assistance is available every week day from 8:30 A.M. to 5:00 P.M. (EST) by calling 800-275-8480. You can also request help via e-mail by contacting the Technical Service Group at TSG.ultrasonicflow@siemens.com.

  • Page 98: How To Set Up System 1020 For Flow Tube Operation

    4.3.2 SETUP PROCEDURE 1. From the Channel Select screen, press <Right Arrow> to access the option list, then press the <Down Arrow> to move the cursor to [FlowTube] (if required). Siemens 2 Channel [1] Channel 1 Choose Channel 1 Flowmeter Type...
  • Page 99 Section 4 1020NFM-1D Siemens 2 Channel Scroll saved Site Setup list and Enter Recall Site Setup No Sites Channel Enable Create/Name Site Site SecurityF Delete Site Setup No Sites Save/Rename Site Channel Setup 3. Move the highlight by pressing the <Up/Down Arrow> to [Create/Name Site]. To access the site name field press the <Right Arrow>.
  • Page 100 Reynolds Number compensation that the flow computer applies to the final rate output. Therefore, flow data errors could result if you enter inaccurate data. Note that the Siemens Technical Service Group may be able to provide the viscosity data for the liquid to be measured.
  • Page 101 9. After filling the flow tube with liquid, press the <Right Arrow> to access the [Install Complete?] option list and then move the cursor to [Install] by pressing the<Up/Down Arrow>. Siemens 2 Channel FLOW1...
  • Page 102 In either case, the flow through the Flow Tube MUST BE EQUAL TO ZERO FLOW OR YOUR DESIRED OFFSET. Siemens 2 Channel FLOW1 Conforms Indicated flow to Actual zero...

  • Page 103: Specifications - Cpvc Flow Tube

    Section 4 1020NFM-1D SPECIFICATIONS – CPVC FLOW TUBE *Typical values, subject to change without notice. Size 1 Size 2 Liquid Must be compatible with CPVC under Must be compatible with CPVC under operating conditions and free of sus- operating conditions and free of sus- pended gasses or solids.

  • Page 104: Specifications - Teflon Pfa Flow Tube

    Section 4 1020NFM-1D SPECIFICATIONS – TEFLON PFA FLOW TUBE *Typical values, subject to change without notice Size 1 Size 2 Liquid Must be compatible with PFA under Must be compatible with PFA under operating conditions and free of sus- operating conditions and free of pended gasses or solids.

  • Page 105: Additional Installation Notes

    1020NFM-1D ADDITIONAL INSTALLATION NOTES All Siemens Flow Tubes are supplied with integral line connections. The end-user must supply any adapters, etc. required for line connection. When connecting a screwed fitting to a Kynar, Teflon (PFA) or CPVC Flow Tube, please start the thread carefully to avoid cross threading.
  • Page 106 Section 4 1020NFM-1D 992DFT Series CPVC or Kynar PDFA Flow Tube 992DFT Series CPVC or Kynar PDFA Flow Tube Flow Direction Inlet Mounting Indicator (FPT) Bracket Outlet (FPT) Model Identification Calibration factor (valid for indicated flow direction only) 992DFT Series Teflon PFA Flow Tube 992DFT Series Teflon PFA Flow Tube Flow OUTLET...

  • Page 107: System 1020 Application Notes

    8:30 until 5:00 o’clock EST by calling 800-275-8480. In addition, you can request help via e-mail by contacting the Technical Service Group at TSG.ultrasonicflow@siemens.com. The meter’s computer provides comprehensive diagnostics data. Using this data, our Engineers can analyze the system in relation to the application in detail.

  • Page 108: Pipe Dimensions

    5.3.1 PIPE DIMENSIONS Siemens manufactures transducer assemblies to service pipes from 0.25" to 360" in outer diameter. During the transducer install procedure, the flow computer will recommend transducer sizes based on the site data that you enter.

  • Page 109: Accuracy

    Section 5 1020NFM-1D within specifications depends primarily on the receive signal’s signal-to-noise ratio and amplitude. The information in the following paragraphs may point to application conditions that could reduce system performance below its normally high level. 5.3.5 ACCURACY Although system accuracy is exceptional over a wide turndown ratio, at extremely low flow rates, a small zero offset becomes a high percentage of actual flow.

  • Page 110: Flow Conditions

    Section 5 1020NFM-1D FLOW CONDITIONS Very rarely are real-world flow conditions uniform and predictable. Therefore, the 1020 operating sys- tem provides a considerable degree of control over the stability/agility of the flow rate output. System 1020 is significantly more agile in tracking pressure wave induced Vs transients, and will recover from mistracking more quickly and smoothly than any other competing transit-time flowmeter.

  • Page 111: Notes On Liquid Conditions

    Section 5 1020NFM-1D 5.4.3 NOTES ON LIQUID CONDITIONS Successful transit-time flow measurement depends on sonic transmit signals traveling through liquid and arriving at the receive transducer without excessive attenuation. Receive signals can be scattered by liquids carrying dispersed particulate matter, either of a solid, non-homogeneous or gaseous na- ture.

  • Page 112: Slurries

    Section 5 1020NFM-1D 5.4.7 SLURRIES High-density undissolved solids (e.g., sand slurry) may cause application problems if present in suffi- cient quantity to scatter the sonic beam significantly. Low-density solids, such as organic materials, coal slurries and unaerated sewage sludge, are usually adequate sonic conductors and their sonic impedance is very close to most liquids.

  • Page 113: Reference Tables

    Section 5 1020NFM-1D shares a common RAM pool. The meter allocates the actual amount of bytes available for each stor- age function dependent on the demands of each facility. Therefore, an unusually large Datalogger file may reduce the amount of site storage memory available. Storing several inactive site setups may reduce the available logging capacity.

  • Page 114: Vps Values (In Inches/Second) For Some Common Metals

    Section 5 1020NFM-1D Vps VALUES (in inches/second) FOR SOME COMMON METALS Metal Vps (in/sec) Metal Vps (in/sec) Aluminum 120,000 Magnesium O-1 120,000 AL 1100 (2S) 121,000 Magnesium ZK-60A-TS 120,000 AL 1100-0 (2S0) 122,000 Monel 107,000 AL 2014 (14S) 121,000 Molybdenum 132,000 AL 2024-T4 (24ST) 124,000...

  • Page 115: Sonic Velocity Of Pure Water Relative To Temperature

    Section 5 1020NFM-1D SONIC VELOCITY OF PURE WATER RELATIVE TO TEMPERATURE Temp °F Velocity M/S Temp °F Velocity M/S Temp °F Velocity M/S 1292.45 106.0 1530.67 212.0 1543.11 1300.64 108.0 1532.40 214.0 1542.10 1308.63 110.0 1534.06 216.0 1541.05 1316.44 112.0 1535.64 218.0 1539.97...

  • Page 116: System 1020 Reynolds Compensation Factor

    Section 5 1020NFM-1D SYSTEM 1020 REYNOLDS COMPENSATION FACTOR Reynolds # Positive Comp Negative Comp 0.7808 0.7808 1277 0.7869 0.7869 1566 0.7930 0.7930 1694 0.7991 0.7991 1830 0.8052 0.8052 1930 0.8113 0.8113 1986 0.8174 0.8174 2044 0.8234 0.8234 2104 0.8295 0.8295 2166 0.8356 0.8356...

  • Page 117: Terminology Chart

    Section 5 1020NFM-1D TERMINOLOGY CHART This chart provides explanations for uncommon terms used in this manual. TERM EXPLANATION Active Memory Section of RAM allocated for active site parameters (all current values). The flow computer receives site-specific operating instructions from Active Memory.
  • Page 118 Section 5 1020NFM-1D (continued) TERM EXPLANATION Menu Cell A location within a Menu where you define either a single numeric value or option list selection that supports the Sub-Menu’s function. Certain view-only menu cells show reference data appropriate to the current application.

  • Page 119: The Meter Type Menu

    Section 5 1020NFM-1D THE NEMA DUAL-PATH MENU CHART This section shows the 1020 Permanent Dual Path Menu Chart. The Dual Path Flow, Dual Channel Flow, Ch 1+2 Flow and Ch 1-2 Flow Channel Setup menus are virtually identical. The Flow Tube menu repeats the Clamp-On menu, except for the exclusion of menu cells only appropriate for clamp-on transducers.

  • Page 120: The Clamp-On Menu

    Section 5 1020NFM-1D THE CLAMP-ON MENU Clamp-On Channel Setup Recall Site Setup Channel Enable Create/Name Site Site Security Delete Site Save/Rename Site Pipe Data Pick Pipe Class Select Pipe Size Pipe OD (in / mm) Pipe Material Wall Thickness Liner Material Liner Thickness Application Data Liquid Class...
  • Page 121 Section 5 1020NFM-1D THE CLAMP-ON MENU (continued) Clamp-On Data Span/Set/Cal Span Data Min Vs m/s Set Alarm Levels Hi Flow (Units) Low Flow (Units) Interface Vs m/s Aeration % Makeup Latch Calibrate Flow Rate Intrinsic MultiPoint Datalogger Setup Datalogger Mode Datalogger Data LogTime Interval Datalogger Events...
  • Page 122 Section 5 1020NFM-1D THE CLAMP-ON MENU (continued) Clamp-On Diagnostic Data Test Facilities Tx Dn Fixed ALC Print Site Setup Date Site Created: xx.xx.xx. xx.xx 5-16...

  • Page 123: The 1020 Installation Menu

    1020NFM-1D Section 6 THE 1020 INSTALLATION MENU Programming System 1020 requires no special experience or training. This field manual contains all the necessary information. If you intend to connect this instrument to an external device, then please have the instruction manual for the device available for reference. The following paragraphs present a generic menu reference that applies to all configurations of 1020 NEMA 4 flowmeters.

  • Page 124: The Channel Setup Menu

    Save/Rename Site Site Name Entry/Edit Channel 1 active. This shows that the site setup [XYZ] is the active site. Siemens 2 Channel [1] Scroll saved Site Setup list and Enter Recall Site Setup Channel Enable This cell shows that Create/Name Site...

  • Page 125: How To Enable And Disable A Measurement Channel

    1020NFM-1D Section 6 The first selection on the list is the currently active Site Setup. The system will be ready for operation after you install the transducers and make the required hardware connections. Note that the installed transducers must comply with the recalled site parameters. To recall a Saved Site Setup: (Where a visual of a key is shown, this means press that key on a PC or use the KeyPad.) To access the list of saved site names press the <Right Arrow>.

  • Page 126: How To Create/Name A Site Setup

    Section 6 1020NFM-1D 6.1.3 HOW TO CREATE/NAME A SITE SETUP Use this command to create a new Site Setup. This is the first action required for an original installa- tion. [Create/Name Site] inserts system defaults in all the appropriate menu cells. You can edit these defaults as necessary to suit your needs.

  • Page 127: How To Delete A Site Setup

    1020NFM-1D Section 6 To scroll the option list to [On] press the <Up/Down Arrows> then <ENTER>. [Enter Code?] appears at the top of the display screen. Type your password on the PC keyboard, use numeric keys, or press the <Up/Down Arrows> with the Magnetic Wand to select the first character.

  • Page 128: The Pipe Data Menu

    Use this menu cell to select a Pipe cell to edit the Class from one of the meter's presets. pipe outer The [Manual Entry] selection (default) Siemens 2 Channel diameter. means that you enter pipe data Select Pipe Class from Pipe Table manually.
  • Page 129 1020NFM-1D Section 6 PIPE TABLE MENU STRUCTURE Pipe Data Pick Pipe Class ASA Stainless Steel ASA Carbon Steel ASA Plastic Metric DN Steel Metric SGP Steel Cast Iron Table Ductile Iron Table Copper Tube Table Select Pipe Size ASA Stainless Steel ASA Carbon Steel ASA Plastic 1SS10...

  • Page 130: How To Select A Pipe Class

    Section 6 1020NFM-1D THE PIPE DATA MENU STRUCTURE (cont.) Pipe Data Pipe Material CuNi (90/10) Copper Ductile Iron Glass Hastelloy Inconel Kynar <PVDF> Monel Nickel Polyethylene PVC (Plastic) Teflon Titanium Wall Thickness x.xxx (numeric entry) Liner Material None Cement Coal Tar Enamel Glass Plastic...

  • Page 131: How To Enter The Pipe Od (In. Or Mm)

    1020NFM-1D Section 6 After selecting a pipe class: To access the pipe size option list press the <RightArrow>. To scroll to the required pipe press the <Up/Down Arrows>. To register selection press <ENTER>. 6.2.3 HOW TO ENTER THE PIPE OD (in. or mm.) Use this menu cell to edit the pipe outer diameter.

  • Page 132: Liner Material

    Section 6 1020NFM-1D To enter the Pipe Wall Thickness: To enable numeric entry press the<Right Arrow>. Use the PC numeric keys or KeyPad to enter exact wall thickness (use in/mm). To register the pipe wall thickness press <ENTER>. 6.2.6 LINER MATERIAL For lined pipes, select a pipe liner from the material option list.

  • Page 133: Application Data Menu Structure

    1020NFM-1D Section 6 Siemens 2 Channel [1] FLOW 1 Use this menu to select Select Liquid Class from Liquid Table a class of liquids and Use this menu cell to select the optionally edit the Liquid Class Water 20C/68F pipe configuration that most...

  • Page 134: How To Select A Liquid Class

    If you do not find a liquid that matches your application, then you can select [Other]. This selection will not provide a liquid name or automatic parameter entry. Use this menu cell Siemens 2 Channel FLOW1 Use this menu cell to edit the to select a liquid.

  • Page 135: How To Edit The Viscosity (Cs) Setting

    1020NFM-1D Section 6 After you install the transducers, the computer will measure Vs directly. If the displayed (or edited) Vs stored in this menu cell is accurate, the transducers will be spaced correctly. This will eliminate the need to re-space the transducers after their initial installation. However, if the estimated Vs is substan- tially different from the measured value, the computer will request you to re-space the transducers during the transducer install procedure.

  • Page 136: Pipe Temperature Range

    To register selection press <ENTER>. The default pipe configuration (Fully Developed) will cause the flowmeter to use the conventional Rey- nolds Compensation Table when compensating for liquid flow profile behavior. Siemens Dual Path [1] Path 1 Disignate Pipe Shape Near Transducers...

  • Page 137: Pipe Configuration Menu Structure

    1020NFM-1D Section 6 Pipe Configuration Menu Structure Application Data Pipe Configuration Fully Developed* (Change to Upstream 1 Elbow Piping) Dbl Elbow + Dbl Elbow - Valve Expander Reducer Norm Entry Header Inlet Intrusions Anomaly Diams xxxx (numeric entry) * Default PIPE CONFIGURATION OPTION LIST DEFINITIONS Fully Developed Fully Developed flow, as would be expected for very long straight pipe runs or installation downstream of a flow condition.

  • Page 138: The Pick/Install Xdcr Menu

    Use this menu cell to a mounting mode. select the type of *Use Reflect Mode transducer to be whenever possible. installed. Siemens 2 Channel FLOW1 Scroll List and select desired Model Transducer Model 1011 Universal These menu cells This menu cell indicates the...

  • Page 139: Pick/Install Xdcr Menu Structure

    1020NFM-1D Section 6 PICK/INSTALL XDCR MENU STRUCTURE Pick/Install Xdcr Transducer Model 991 Universal 1021 Xdcr 1011 Universal 1011 Universal 1021 Xdcr 991 Universal Flow Tube Transducer Size A1A1 Xdcr Mount Mode Direct Reflect Spacing Offset Minimum Nominal Maximum Number Index 4 (generated) Spacing Method Track...

  • Page 140: How To Select A Transducer Size

    Section 6 1020NFM-1D To select a Transducer Model: To access the [Transducer Model] option list press the <Right Arrow>. To move the cursor to the required transducer model press the <Up/Down Arrows>. To store your selection press <ENTER>. 6.4.2 HOW TO SELECT A TRANSDUCER SIZE When you move the cursor to [Transducer Size], the highlighted prompt at the top of the display screen shows a list of recommended transducer sizes.

  • Page 141: Reviewing The Spacing Method

    1020NFM-1D Section 6 6.4.4 REVIEWING THE SPACING METHOD The flow computer analyzes your transducer selection, mounting mode and pipe size to determine the best way to install your transducers. It will recommend the use of either a mounting track, a spacer bar, or independent mounting.

  • Page 142: The Ltn Menu Cell

    Section 6 1020NFM-1D 6.4.7 THE Ltn MENU CELL This view only menu cell shows the distance in inches or millimeters between the front faces of the transducers along the axis of the pipe. If you are mounting the transducers without a track or spacer bar, you have to space them according to this value.

  • Page 143: Force Transmit Procedure

    1020NFM-1D Section 6 Siemens 2 Channel SITE1 Key [Install] after mounting transducers Transducer Model 1021 Xdcr Transducer Size Xdcr Mount Mode Reflect Spacing Offset Invalid Number Index Spacing Method Invalid Ltn Value <in> 0.217 Install Complete? Empty Pipe Set Channel Not Setup...
  • Page 144 Force Transmit function must be initiated again. NOTE: The 1020 flowmeter does not display the Force Transmit data display line. This ALC number indicates the current receive signal strength and can be used for further diagnos- tic purposes. Siemens 2 Channel SITE1 ForceN...
  • Page 145 1020NFM-1D Section 6 3. To exit Force Transmit, press the <Left Arrow> and a Detection Fault prompt will appear. Press the <Left Arrow> again and the meter will return to the Pick/Install Xdcr menu and highlight the [Empty Pipe Set] menu cell. 4.

  • Page 146: The Empty Pipe Set Menu

    Section 6 1020NFM-1D In cases where the actual Vs differs noticeably from the estimated Vs, the flow computer may issue a re-space command. This requires that you re-space the Number Index transducer at the new Number Index, then press <ENTER> again. Repeat the initial makeup process. You can override a re-space command by simply keying the [Down Arrow].

  • Page 147: How To Use The Mtymatic Command

    1020NFM-1D Section 6 NOTE: NEVER perform this procedure when the pipe is full. To perform the Actual MTY Procedure: To access the [Empty Pipe Set] option list press the <Right Arrow>. To move the cursor to [Actual MTY] press the <Down Arrow> then press <ENTER>. [Empty Pipe Press Enter] appears on the menu prompt line.

  • Page 148: Zero Flow Adjust Menu

    Section 6 1020NFM-1D 6.4.10 ZERO FLOW ADJUST MENU Unlike turbine meters ultrasonic transit-time meters provide active flow measurement right down to zero flow, however, the measurement of the transit-time delta is dependent on the similarity or “match” of the electronics, cables and ultrasonic transducers. Consequently some flow offset (or zero offset) may be present in any installation.

  • Page 149: Using Actual Zero

    1020NFM-1D Section 6 Using Actual Zero NOTE: Flow must be stopped with the line blocked (if possible) before invoking this function. To invoke Actual Zero: Access the [Zero Flow Adjust] option list by pressing the <Right Arrow>. Press <ENTER>. A pop-up window prompts you to set the current flow rate (in selected rate units) to equal zero (0.000).

  • Page 150: Zeromatic (Optional Function)

    To access the [Zero Flow Adjust] option list press <ENTER>. NOTE: If ZeroMatic is not running, the [Actual Zero] menu item will be displayed next to the [Zero Flow Adjust] menu cell. Siemens Dual Path SITE1 Conformans Indicated flow to Actual Zero...
  • Page 151 1020NFM-1D Section 6 Siemens Dual Path SITE1 ZeroMatic Active [6:....:0] Transducer Model 1011 Universal Transducer Size Xdcr Mount Mode Reflect Spacing Offset Minimum Flow Number Index Spacing Method Track 1012TP Ltn Value (in) 0.778 Install Complete? ZeroMatic Empty Pipe Set...

  • Page 152: The Operation Adjust Menu

    You can also select the meter response to a continu- ous Fault condition. Use this menu cell to Use this menu cell to Siemens 2 Channel [1] select either select meter response SmartSlew™...

  • Page 153: Damping Control

    1020NFM-1D Section 6 6.5.1 DAMPING CONTROL System 1020 provides two different data output filter types, SmartSlew and Time Average (recom- mended). SmartSlew provides the best combination of data smoothing and quick response to sudden rate changes. It performs data scatter damping during steady flow periods while maintaining the ability to respond instantaneously to changing flow rates.

  • Page 154: Memory/Fault Set

    Section 6 1020NFM-1D 6.5.3 MEMORY/FAULT SET Certain situations (e.g., an empty pipe or excessive aeration) will interrupt data production. Use Memory/ Fault Set to select the meter response to such an interruption. The Fault setting (default) will zero the flow rate output and declare an alarm on a flow display screen, Datalogger report and an assigned relay output.

  • Page 155: Totalizer Controls

    1020NFM-1D Section 6 NOTE: The Model 1020 Totalizer Controls can only be accessed as follows: 1. From the 1020 KeyPad: a. Only the CLEAR function is accessible from the KeyPad. In the Flow/Total Units menu, highlight the [Reset Totalizer] menu cell and select [Yes]. b.

  • Page 156: The Flow/Total Units Menu Structure

    Section 6 1020NFM-1D The flow computer stores positive and negative accumulations in separate independent registers. You use the KeyPad or, if using a PC, the keyboard function and numeric keys to control the flow totalizer registers. THE FLOW/TOTAL UNITS MENU STRUCTURE Flow/Total Units Flow Volume Units Gallons (US)

  • Page 157: Flow Volume Units

    Section 6 Use this menu cell to select either volumetric or mass flow rate units . Use this menu cell to select a Siemens 2 Channel [1] FLOW1 time base for the flow rate Choose desired Flow rate volume units units.

  • Page 158: Flow Display Range

    Section 6 1020NFM-1D 6.6.3 FLOW DISPLAY RANGE The [FlowDisplay Range] option list offers a choice of [Autorange] (default) or [High Range]. The [Au- torange] selection increases resolution automatically at low flow rates and reduces resolution at high flow rates as required to prevent data overflow. If you select [High Range], the meter controls its screen resolution to prevent data overflow at the highest possible flow.

  • Page 159: Totalizer Scale

    1020NFM-1D Section 6 6.6.6 TOTALIZER SCALE After you select totalizer units, the meter automatically computes a prefix to provide the best combina- tion of capacity and resolution (e.g., MGAL/MIN). The [Totalizer Scale] menu cell shows the results. If the displayed scaling is not suitable, you can edit it by accessing the option list. Note that this scaling applies to all flow total data displayed on the flow display screen, even if the units do not appear next to the data (because there may not be room on the screen).

  • Page 160: Totalizer Mode

    Section 6 1020NFM-1D 6.6.8 TOTALIZER MODE The Totalizer function operates in any of the modes listed below: MODE FLOW DIRECTION NOTES POSFLOW positive flow Accumulates flow in positive direction only. NEGFLOW negative flow Accumulates flow in reverse direction only. NETFLOW positive or negative Adds to positive total;...

  • Page 161: The Data Span/Set/Cal Menu Structure

    Point # xx (numeric entry) Indicated Rate x.xxx (numeric entry) % Correction x.xxx (numeric entry) Siemens 2 Channel (1) Channel 1 Use this menu to define Use this menu to set the Define data Alarm thresholds setpoints for the alarm low and high range for relay outputs.

  • Page 162: Pgen

    Section 6 1020NFM-1D The minimum and maximum flow rate entries establish the Vfo span. The [Max Flow] menu cell sets 100% of span. The [Min Flow] menu cell Spanned Volumetric sets 0% of span. Use signed numbers for bi-directional spanning. Note that negative (reverse) flow is always lower than positive flow, whatever its absolute magnitude.

  • Page 163: Max Flow

    1020NFM-1D Section 6 Max Flow The [Max Flow] menu cell stores the maximum range for the flow rate output (Vfo). It can be a positive or negative value. Enter the data using the flow rate units you selected. This entry also spans the unsigned flow variable (Vfab).

  • Page 164: Set Alarm Levels

    Section 6 1020NFM-1D 6.7.2 SET ALARM LEVELS The [Set Alarm Levels] menu allows you to select setpoints for system alarm functions. Alarms appear locally on the LCD digital display. In addition, you can use the [Relay Setup] menu to assign those functions to the system’s relays.

  • Page 165: Aeration

    1020NFM-1D Section 6 To enter an Interface Vs alarm setpoint: To activate numeric entry press the <Right Arrow>. Use PC numeric keys or KeyPad to enter the Interface Vs value in meters-per second. To store the data press <ENTER>. Aeration % The System 1020 surpasses all other transit-time systems in its ability to operate with substantial aeration (caused by entrained gases, mixing condition or cavitation).

  • Page 166: Calibrate Flowrate

    Section 6 1020NFM-1D 6.7.3 CALIBRATE FLOWRATE The 1020 intrinsic calibration is excellent as confirmed by numerous laboratory and field trials under diverse application conditions. We thus can confidently say that in any given application, the majority of conventional flowmeters can not match the system’s measurement range or its linearity. Some applications may require an output adjustment to match an official external reference.
  • Page 167 1020NFM-1D Section 6 Like the Kc slope correction described previously, you locate critical flow rate points by comparing flow total data taken simultaneously from the 1020 and a reference meter whose accuracy meets the required standard. Again, it is important to note that you must allow both meters to accumulate flow total data for long enough to average out any differences due to flow fluctuation between the meter locations.

  • Page 168: The Datalogger Setup Menu

    View Datalogger reports by transmitting them via the RS-232 Serial Port to external printers and com- puters. Note that a single-channel meter uses a compression algorithm to maximize data storage. This disables back scrolling of datalogger reports. Use this menu cell to Siemens 2 Channel Channel 2 pick a destination for Select datalogger destination Datalogger reports.

  • Page 169: The Datalogger Setup Menu Structure

    1020NFM-1D Section 6 THE DATALOGGER SETUP MENU STRUCTURE Datalogger Setup Datalogger Mode Memory RS-232 Output Datalogger Data None Site Id Date Time Flow Path Flow Average Flow Raw Flow Total Path Vs Valc Path Valc Aeration Alarms Path Alarms Delta T (usecs) Path Delta T (usecs) LogTime Interval 5 Sec.

  • Page 170: Datalogger Mode

    Section 6 1020NFM-1D 6.8.1 DATALOGGER MODE The [Datalogger Mode] option list allows you to disable the Datalogger, transmit reports to an external target via RS-232 port, or store selected data for later display. The default setting is [Off]. After enabling the Datalogger, select a data format before generating a report.

  • Page 171: Log Time Interval

    1020NFM-1D Section 6 NOTE: The time interval-based Datalogger records the state of all the alarms at the selected report time only. Therefore, if an alarm condition resets before the report time, it would not appear on the report. Use Datalogger Events to log transient alarms. This mode generates a report upon the detection of an alarm event.

  • Page 172: The I/O Data Control Menu

    Each menu cell presents an option list of the available data items. In addition, you can set up the alarm relays, enable and span the analog input ports. Siemens 2 Channel [1] Channel 1...

  • Page 173: The I/O Data Control Menu Structure

    1020NFM-1D Section 6 THE I/O DATA CONTROL MENU STRUCTURE I/O Data Control Analog Output Setup Vfo2 Vfab Valc Vaer Relay Setup Relay 1 Power On High Flow Low Flow Flow Alarm Fault Alarm Soft Fault Spacing Empty Aeration Interface Reverse Flow BatchTot Pos Total Neg Total...

  • Page 174: Relay Setup

    Section 6 1020NFM-1D 6.9.2 RELAY SETUP Use this menu to assign a function to channel relays. System 1020 supports 2 types of relay outputs, Alarm Relay and Pulse Relay. Alarm Relay outputs operate in “fail-safe” mode. The relay(s) are ener- gized under normal conditions - an alarm condition causes the relay(s) to de-energize until alarm clears.

  • Page 175: The Meter Facilities Menu

    Verify/Adjust the analog output voltage and current using a multimeter. Verify/Adjust the analog pulse output using a frequency counter. Set the system clock/calendar. Obtain detailed software/hardware identification. This menu allows you Siemens Dual Path SITE 1 to specify default Select Default Units for all Menus measurement units.

  • Page 176: Preferred Units

    To access the [Pipe Table] menu press the <Right Arrow>. To access the [Ceate/Edit Pipe] menu press the <Right Arrow>. Siemens 2 Channel SITE 1 Pick the Pipe Spec & Material Category...

  • Page 177: Pipe Table Menu Structure

    1020NFM-1D Section 6 PIPE TABLE MENU STRUCTURE Create/Edit Pipe Choose Pipe Class ASA Stainless Steel ASA Carbon Steel ASA Plastic Metric DN Steel Metric SGP Steel Cast Iron Table Ductile Iron Table Copper Tube Table Choose Pipe Name ASA Stainless Steel ASA Carbon Steel ASA Plastic 1SS10...

  • Page 178: Create/Edit Pipe

    Section 6 1020NFM-1D PIPE TABLE MENU STRUCTURE (continued) Create/Edit Pipe Outer Diameter (in) x.xxx (numeric entry) Wall Thickness x.xxx (numeric entry) Liner Material None Cement Coal Tar Enamel Glass Plastic HDPE Teflon Rubber Liner Thickness x.xxx (numeric entry) Delete Pipe Choose Pipe Class *See Create/Edit Pipe Pick Pipe Name...

  • Page 179: Delete Pipe

    1020NFM-1D Section 6 To use a new name, press the <Right Arrow> and then use the appropriate PC keys or KeyPad to rename the pipe (8 chars. Max.). Press <ENTER>. This adds the new pipe to the pipe class. Delete Pipe This menu allows you to remove any of the pre-loaded pipes within a class from a pipe table.

  • Page 180: Transducer Type Menu Structure

    Section 6 1020NFM-1D TRANSDUCER TYPE MENU STRUCTURE Transducer Type 1011 Universal 1021 Xdcr 6.10.4 THE DATALOGGER CONTROL MENU The [Datalogger Control] menu in the Meter Facilities menu provides the Datalogger controls for the meter’s measurement channels. It allows you to enable usage, select data items/alarm events, a logging interval and a destination for your Datalogger reports.

  • Page 181: Datalogger Control Menu Structure

    The 1020 meter interfaces with most serial printers or personal computers. Siemens offers the Model 996P portable serial printer. You must use the proper cabling between the flow computer and the external device.

  • Page 182: Est Log Time Left

    Section 6 1020NFM-1D To setup and enable Circular Memory: The Datalogger Mode menu must have the [Memory] menu cell selected. Datalogger items must be selected (e.g., Site ID, Date, Time, etc.). All active channels in the Channel Setup menu must be disabled. To disable active channels, select the [Channel Enable] menu cell and then [No].

  • Page 183: The Analog Output Trim Menu

    1020NFM-1D Section 6 Defragment: Selecting YES for this item consolidates memory data blocks into contiguous storage; collapsing the filler regions. You may be able to use an additional block for site or datalogger storage as a result. Use this command if you seem to be out of memory even though the Data Memory Left item indicates free capacity.

  • Page 184: The Clock Set Menu

    Section 6 1020NFM-1D To move the highlight to the port to be tested press the <Up/Down Arrow>, press the <Right Arrow>, then press the <Down Arrow> to move the cursor to Trim @ 1kHz. Press <ENTER>. This triggers a 1 kHz pop-up window. The frequency counter should now be reading 1 kHz.

  • Page 185: Setup

    1020NFM-1D Section 6 also have to type the period (.) separator between each set of digits. For example, you would enter ten minutes after two o’clock in the afternoon by typing: 14.10.00 You can use the <Right Arrow> to move the cursor back to a number if you need to re-type it.

  • Page 186: Parity

    Section 6 1020NFM-1D To change the Baud Rate: To access the [Baud Rate] option list press the <Right Arrow>. Move the cursor to the required baud rate by pressing the <Up/Down Arrow>. To store selection press ENTER>. This moves the cursor to [Parity]. Parity Parity is a simple method to check the accuracy of an asynchronous serial data transfer.

  • Page 187: Network Id

    1020NFM-1D Section 6 To enable (or disable) Line Feed: To access the [Line Feed] option list press the <Right Arrow>. Press the <Up/Down Arrow> to move the asterisk to [Yes] Line Feed enabled, or [No] Line Feed disable. To store the data press <ENTER>. This moves the cursor to [Network ID]. Network ID The [Network ID] menu cell stores an identification number to facilitate host computer polling when you use this system in a network environment.

  • Page 188: System Info

    To activate the Display Screen, simply connect power to the 1020 system. On power-up the 1020 will display one of the following: The scrolling Siemens Welcome Screen (i.e., if no channel had been previously activated), or The active channel’s last data screen displayed prior to turning off the instrument.

  • Page 189: Selecting Display Data Items

    1020NFM-1D Section 6 Although the list of available data items varies depending upon the model, the available data usually includes those items seen in the [Flow Data] submenu of the [Diagnostics Data] menu. Selecting Display Data Items The arrow keys are used to select the item that is displayed on each line as follows: Right Arrow –...

  • Page 190: Section 7 7. The Diagnostic Data Menu

    Section 7 1020NFM-1D THE DIAGNOSTICS DATA MENU The Diagnostics Data menu provides real-time application and setup data, plus test routines for the selected channel. To receive the best technical support, please be prepared to report any diagnostic data item upon request. Note also that these menus contain information that may only be meaningful to our technical support staff.

  • Page 191: Main Diagnostics Screen

    This is the main Diagnostics Data screen. It provides menus that show Flow, Application, Liquid, Site Setup information. The Test Facilities menu provides test/control functions to optimize operation, ana- lyze application conditions and to recover system operation. Siemens 2 Channel Channel 1...

  • Page 192: Flow Data Menu Items

    Section 7 1020NFM-1D FLOW DATA MENU ITEMS Flow This is a real-time (updated) flow rate display in current rate units (e.g., GAL/MIN). Flow Vel F/S Linear flow velocity in f/s and m/s depending on preferred units. Total This is a real-time (updated) flow total display in current total units (e.g., KGAL).

  • Page 193: Vs M/S

    RTU’s. To test the Totalizer function, leave [AnCal] active for enough time for an accumulation to appear on the screen below. Moving the cursor from the menu cell cancels the [AnCal] function. Siemens 2 Channel Channel 1...

  • Page 194: The Application Info Menu

    Move the cursor away from the menu cell by pressing the <Up/Down Arrow> to turn [AnCal] off. THE APPLICATION INFO MENU This menu provides a live display of the basic timing data used by the meter during operation. Siemens 2 Channel Channel 1...

  • Page 195: Liquid Data Menu Items

    Section 7 1020NFM-1D Siemens 2 Channel Channel 1 Current Reynolds number Reynolds # 318017 Liquid Data LIQUID DATA MENU ITEMS Reynolds # 1020 corrects the current flow rate in accordance with this Reynolds number. This num- ber is determined from pipe ID, current flow rate and liquid kinematic viscosity.

  • Page 196: Introduction To [Hf] Menu Item

    Section 7 1020NFM-1D Introduction to [HF] Menu Item All 1010 flowmeters with version 3.01.02 and later operating systems include a new Diagnostics Menu item that permits the entry of a flow registration correction parameter labeled [HF]. This “HF” parameter is the input for a proprietary algorithm which automatically compensates for signal beam blowing in pipes utilizing either 1011 clamp-on or insert transducers, thereby extending the upper flow limit of all 1010 flowmeters.

  • Page 197: Manual" Adjustment Procedure

    Section 7 1020NFM-1D Siemens Dual Path 4SS10G Siemens Dual Path 4SS10G Access Path/Channel Diagnostic Data Transducer Setup Data Path Select Channel /Path Setup Path Enable Pipe Data Flow Rate Application Data Application Info Pick/Install Xdcr Liquid Data Operation Adjust Site Seup Data...

  • Page 198: Automatic" Adjustment Procedure

    Section 7 1020NFM-1D Siemens Dual Path 4SS10G fx (drive) N (burst length) Ltn in 5.316 Vf max CU Vs max m/s Vs min m/s 1355.00 Samples/Cycle Max Damping Min Damping >-0.120 Site Setup Data “Automatic” Adjustment Procedure In the [Site Setup Data] Menu, press the <Down Arrow> and scroll to the [HF] menu cell. Press the <Right Arrow>...

  • Page 199: The Test Facilities Menu

    The Test Facilities menu provides commands for system analysis and recovery. The most useful for the end-user is [Makeup] command. Using these routines under the supervision of our technical sup- port staff will help us to provide technical analysis and solutions. Siemens 2 Channel Channel 1...

  • Page 200: Troubleshooting Tips

    The Diagnostic menu shows how the system interprets a problem. The test functions and alarm indicators identify “hidden” problems auto- matically. If a problem seems unsolvable, call our Technical Service Department or your local Siemens Representative for expert help.
  • Page 201 Section 7 1020NFM-1D MESSAGE DESCRIPTION Invalid Setup • In Reflect Mode, the flow computer detects that the pipe wall signal may infringe upon the liquid signal. Use Direct Mode instead. (use Direct Mount) Press <ENTER>, <UP Arrow>, <DOWN Arrow>, or <LEFT Arrow> to abort install routine.

  • Page 202: Using The 1020 Reset Sequence

    Section 7 1020NFM-1D USING THE 1020 RESET SEQUENCE Should you encounter an operating problem that blocks access to the System Menu, or the meter operates erratically after exposure to a power transient or some other traumatic event, this might require the use of the reset sequence in order to restore proper operation. System 1020 provides two system resets.

  • Page 203: System Reset Using The Rs-232 Interface

    Section 7 1020NFM-1D To clear ALL Dynamic Memory using the KeyPad: CAUTION: Before proceeding further it is essential to understand that this function elimi- nates ALL data stored in RAM. This means that all saved Site Setups including the site data of a flow-calibrated site will be erased! In addition, the entire Datalogger file plus any custom factory or user-created pipe or transducer tables will be elimi- nated.
  • Page 204 Section 7 1020NFM-1D Press the <Right Arrow> and then the <Down Arrow> to switch the option list to [Clr Active Memory? Yes]. Press <ENTER> to clear all Active Site Data (but not saved Site Setups). To restore operation, type: MENU and press <ENTER> to access the Installation Menu. Create a new Site Setup or recall a stored Site Setup.

  • Page 205: Appendix Aengineering Drawings

    Appendix A 1020NFM-1D APPENDIX A ENGINEERING DRAWINGS FUS1020 NEMA-4 FLOWMETER 1020-7 ....... Installation Wiring, 1020 Series Flow Computer 1020-8 ....... Outline Dimensions, 1020 Series Flow Computer 1021-8 ....... Outline Drawing, 1021 Series Transducers 1022-8 ....... Outline Drawing, 1022 Series Mounting Tracks 1022B-8 .....
  • Page 221 21614...
  • Page 222 21614...
  • Page 223 OUTLINE DIMENSIONS, TRANSDUCERS & TRACKS DEDICATED, HYBRID MODE 990TNHM - 8 21614...
  • Page 224 1011FTP-8 21614...
  • Page 225 1011FTNF-8 21614...
  • Page 226 INSTALLATION / OUTLINE PFA-DFT FLOWTUBE 992DFTP-T-8 21614...
  • Page 227 INSTALLATION / OUTLINE 992 SERIES EXTENDED FLOWTUBE 992DFTN - 8 21614...

  • Page 229: Appendix B Site Setup Considerations For 1010/1020N Blind Systems

    APPENDIX B SITE SETUP CONSIDERATIONS FOR 1010/1020N BLIND SYSTEMS Siemens offers an economical “blind” 1010/1020 NEMA system (without a local keypad and graphic display screen). This supplement describes the hardware and software requirements for program- ming these models. Site setup for a blind unit requires a PC connected to the RS-232 serial port.
  • Page 230 1020NFM-1D Appendix Due to the different System 1010/1020 meter configurations, there are 3 types of RS-232 communica- tion cables employed. You can determine which cable is required for the your model flowmeter from the table below. Be sure you have the appropriate cable available for use. Meter Type Cable Type Controlotron Part Number...
  • Page 231 Appendix 1020NFM-1D Signal PC DB-9 1010P/1020N 1010WP 1010N 1010X Name Terminal Terminal Terminal Terminal Terminal Ground Pin 5 Pin 5 Pin E TB1- pin 6 TB2-pin 16 Pin 2 Pin 3 Pin C TB1- pin 1 TB2-pin 11 Pin 3 Pin 2 Pin B TB1- pin 4...
  • Page 232 1020NFM-1D Appendix None 6. You will now see a blank terminal screen. Next left-click [File] on the top menu bar. Drag the highlight down to [Properties] and then left-click. 7. Left-click the [Settings] tab. Expand the [Emulation] box by left-clicking the <Down Arrow> on the right-hand side.
  • Page 233 Appendix 1020NFM-1D 9. You are now ready to communicate with the 1010 flowmeter. But first, save your settings by mov- ing the mouse cursor to [File], sliding the cursor to [Save], then clicking [OK] on the Save dialog box. 10. The next time you want to use HyperTerminal: Click on Start.
  • Page 234 1020NFM-1D Appendix Siemens Site Select Meter Type Meter Type Single Channel Meter Facilities NOTE: To facilitate connecting through modems, the [Menu] command times out after three minutes of inactivity. To maintain a longer connection type: Menu 1000 and press <ENT>.
  • Page 235 Appendix 1020NFM-1D Navigating Through the Installation Menu After accessing the Installation Menu, you can begin to setup your flowmeter according to the instruc- tions in this manual. The chart below shows the PC keyboard equivalents to the 1010 keypad keys while you are in the menu.
  • Page 236 1020NFM-1D Appendix Transfer of Information from a 1010/1020 Flowmeter to the PC With HyperTerminal active: 1. Point to Transfers, and click. 2. Select Capture Text. 3. Select desired drive path or directory, enter a file name, and click the Start button. 4.
  • Page 237 Appendix 1020NFM-1D RESET PROCEDURE FOR BLIND SYSTEMS 1010N Blind systems allow you to perform a system reset via the RS-232 interface. The following instructions require the flowmeter to be connected serially to a PC. NOTE: Custom RS-232 settings for baud rate, parity and data bits may not be preserved. There- fore, be prepared to set your communications program back to the default (9600, Odd, 7) settings.

  • Page 238: Index

    Index 1020NFM-1D Index Symbols 2x16 Character Liquid Crystal Display Panel 2-6 991 Universal Transducers 2-10, 5-13 1011 Series Universal Transducer 3-27, 6-16 1012 Mounting Tracks 3-35 1020N NEMA 4 Integral Single Channel Clamp-On Transit-Time Flowmeter 1-1 1020N NEMA 4 Single Channel Remote Wall-Mounted Clamp-On Transit-Time Flowmeter 1-1 1020DN NEMA 4 Dual Channel Remote Wall-Mounted Clamp-On Transit-Time Flowmeter 1-1 1021 Transducers 3-4 1022-A Trackless Spacer Bar - Stainless Steel Strap Mount 1-1...
  • Page 239 Index 1020NFM-1D Calibrating FlowRate 6-44 Kc Calibration 6-44 MultiPoint Calibration 6-44 Cavitation 4-3 Channel 1+2 Flow 1-4 Channel 1-2 Flow 1-5 Channel Functions 1-4 [Channel Setup] 2-8, 2-25 Channel Setup Menu 2-25, 6-2 Channel Setup Menu Structure 6-2 Character Entry Field 2-11 Choosing Pipe Class 6-8 Choosing Pipe Size 6-8 Circular Memory 6-59...
  • Page 240 Index 1020NFM-1D Datalogger Control Menu 6-58 Datalogger Setup Menu 6-46 Menu Structure 6-47 Data, Application 6-11 Data Entry (KeyPad) 2-11 Using RS-232 2-18 Data, Pipe Entry 6-7 Data Bits 6-64 Setting The Data Word Length 6-64 Data Scatter 5-3, 6-31 Data Span/Set/Cal 5-15, 6-38 Data Span/Set/Cal Menu 6-38 Data Stability 5-3...
  • Page 241 Index 1020NFM-1D F Connectors (Transducer cables) 2-2 Fault Messages 6-52, 7-11 Flash ROM 1-1 Fltwarn 6-51, 6-52 Flow Calibration 1-7, 6-44 Effects Of Pipe Material Selection 6-9 Flow Conditions 5-4 Data Damping, Flow Data Scatter, Low Flow Rates 5-4 Selecting Flow Tubes 4-2 Flow Rates 5-4 Flow Data Menu Items 7-3 AnCal, HiFlow, LoFlow, Vs m/s 7-4...
  • Page 242 Index 1020NFM-1D I/O Data Control 5-15 I/O Data Control Menu 6-50 I/O Terminals 2-2 Inaccurate Viscosity Values 5-5 Index Pin 3-25 Index Spacer Screw 3-26 Initial Makeup 4-7, 6-20 In-line Transit-Time 1-4 Input/Output Wiring 3-2 [Install Complete?] Command 6-20 Install Path 7-1 Installation Menu 1-2, 2-8, 6-1 Installation Summary 2-3 Flowchart 2-4...
  • Page 243 Index 1020NFM-1D Marking Transducers 6-57 Mass Flow 6-13 Matching Serial Numbers 5-2 Max Flow 6-41 Range Setting 6-41 Max Vs m/s 6-41 Measured Vs 6-23 To Accept, To Edit 6-24 Measurement Channel 4-4, 6-3 Disable, Enable 6-3 Mechanical Specifications 1-4 Memory Control 5-13 Memory Control Menu 6-60 Memory Delay (Sec) 6-32...
  • Page 244 Index 1020NFM-1D Flow Tubes: Typical Applications 4-1 Typical Industries Serviced 4-1 Operation Adjust Menu 6-30 Operation Adjust Menu Structure 6-30 Operation Adjust 5-14 Outputting Datalogger 6-59 % Accepted 2-9, 5-15, 7-1, 7-5 Parity 6-64 Password Entry Option 6-4 Path Enable 7-1 PC Keyboard Navigation Keys 2-19 Performance Specifications 1-3 Pgen 6-40...
  • Page 245 Index 1020NFM-1D Real-Time Data Collector 1-2 Recall Site Command 6-2 Recall Site Setup 6-3 Reference Hole 3-32 Reflect Mode Mounting Frames and Spacer Bar 3-27 With Spacer Bar Only 3-29 Reflect Mount Installation With Mounting Track Assembly 3-8, 3-35 Relay Option List 6-52 Relay Setup 5-15, 6-52 Assigning Relay Functions 6-52 Reset Sequence 7-13...
  • Page 246 Index 1020NFM-1D Setting Clock 6-63 Setting The Log Time Interval 6-49 Single Channel 2-8 Site Programming 2-14, 2-21 Site Setup Recall Site Setup 6-2 Reference Tables 5-7 Slope Correction 6-44 Slurries 5-6 SmartSlew 5-4, 6-31 Software Version 5-13, 6-66 Sonic Coupling Compounds 3-7 Sonic Velocities for Common Liquids 5-7 Sonic Velocity For Pure Water @ Various Temperatures (meters/sec) 5-7 Spacing, Mounting Guide Part Numbers 3-20, 3-31...
  • Page 247 Index 1020NFM-1D Transducer Installation 3-1, 3-8, 3-19, 6-16 Transducer Pick/Install 2-30, 6-16 Transducer Selection 2-28, 6-17 Transducer Type Menu 6-16, 6-57 Transit-Time 1-4, 2-25 Transmit/Receive Functions 6-17 Troubleshooting Tips 7-11 Flow Computer Messages 7-11 Reset Sequences 7-13 Two-Phase Liquids 5-6 Overflow Buffer 6-37 Ultrasonic Transit-Time 1-4 Units, Flow Time 6-35...
  • Page 248 TRADEMARKS TradeMarks of Siemens Energy & Automation Inc. AutoZero MultiPulse Reflexor ReversaMatic SmartSlew UniMass Widebeam ZeroMatic Windows 95/98/NT/2000/XP, Windows 3.x.x Terminal, MS Word, MS Excel and HyperTerminal are a trademarks of MicroSoft Corporation. Flaretek® is a registered trademark of Fluroware Inc., Chaska, MN.
  • Page 249 Siemens Energy & Automation, Inc. 155 Plant Avenue, Hauppauge, New York 11788-3801 Tel. +1 (631) 231-3600 Toll Free. + 1 (800) 275-8479 Fax. +1 (631) 231-3334 Web: www.controlotron.com E-mail: info.ultrasonicflow@siemens.com DUCTILE IRON PIPE Nominal Actual CLASS 50 CLASS 51 CLASS 52...
  • Page 250 These do not conform to American Standard B36. 10. PIPE WEIGHT FORMULA FOR STEEL PIPE (lbs per foot) 10.68 (D-t) t, where D=Outside Diameter and t=Wall Thickness Siemens Energy & Automation, Inc. 155 Plant Avenue, Hauppauge, New York 11788-3801 Tel. +1 (631) 231-3600 Toll Free.
  • Page 251 Siemens Energy & Automation, Inc. Process Instrumentation Business Unit CoC Ultrasonic Flow 155 Plant Avenue Hauppauge, NY 11788 www.siemens.com/automation...

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