Siemens SIMATIC ET 200eco Manual
Siemens SIMATIC ET 200eco Manual

Siemens SIMATIC ET 200eco Manual

Distributed i/o station,-safe i/o module
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SIMATIC
ET 200eco Distributed I/O
Station
Fail-Safe I/O Module
Manual
The following supplement is part of this documentation:
No.
Product Information
Address Assignment in the
1
F-CPU; UL/CSA Approval;
Parameter "Behavior after
Channel Faults"; Section
8.2.4 Application 3: Safety
Mode AK6/SIL3/Category 4
Edition 06/2004
A5E00297494-02
Drawing number
Edition
A5E00470176-02
04/2007
Contents
Preface
Product Overview
Configuration and
Parameter Assignment
Address Assignment
and Installation
Wiring
Diagnostics
General Technical Specifications
Digital F I/O Module
Appendices
Accessories and Order Numbers
Response Times
Glossary
Index
1
2
3
4
5
6
7
8
9
10
11

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Table of Contents
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Summary of Contents for Siemens SIMATIC ET 200eco

  • Page 1 Contents Preface SIMATIC Product Overview Configuration and Parameter Assignment ET 200eco Distributed I/O Address Assignment Station and Installation Fail-Safe I/O Module Wiring Manual Diagnostics General Technical Specifications The following supplement is part of this documentation: Digital F I/O Module Product Information Drawing number Edition Address Assignment in the...
  • Page 2 Trademarks SIMATIC®, SIMATIC HMI® and SIMATIC NET® are registered trademarks of SIEMENS AG. Third parties using for their own purposes any other names in this document which refer to trademarks might infringe upon the rights of the trademark owners.
  • Page 3: Table Of Contents

    Contents Preface ..........................1-1 Product Overview......................2-1 Introduction ....................... 2-1 Using the Fail-Safe ET 200eco I/O Module ............. 2-2 Guide to Commissioning the Fail-Safe ET 200eco I/O Module on PROFIBUS DP .................... 2-6 Configuration and Parameter Assignment..............3-1 Address Assignment and Installation................4-1 Introduction .......................
  • Page 4 Contents Digital F I/O Module......................8-1 Introduction ....................... 8-1 Fail-Safe ET 200eco I/O Module 4/8 F-DI 24 VDC PROFIsafe....... 8-2 8.2.1 Use Cases of the ET 200eco 4/8 F-DI.............. 8-8 8.2.2 Use Case 1: Safety Mode AK4/SIL2/Category 3..........8-10 8.2.3 Use Case 2: Safety Mode AK6/SIL3/Category 3..........
  • Page 5: Preface

    Preface Purpose of this Manual The information in this manual is a reference source for operations, function descriptions, and technical specifications of the ET 200eco fail-safe I/O module. Basic Knowledge Requirements This manual is a supplement to the ET 200eco Distributed I/O Station manual. You require a general knowledge in the field of automation engineering to be able to understand this manual.
  • Page 6 Preface Approvals See Section 7.2 Standards and Approvals. The fail-safe ET 200eco I/O module also certified for use in safety mode up to: • Requirements class (AK) 6 in accordance with DIN V 19250 (DIN V VDE 0801) • Safety class SIL3 (Safety Integrity Level) in accordance with IEC 61508 •...
  • Page 7 Preface Documentation Brief Description of Relevant Contents For integration in the The following elements are described in the S7 Distributed Safety, S7 Distributed Safety Configuration and Programming manual and online help: fail-safe system • Configuration of the fail-safe CPU and the fail-safe I/O •...
  • Page 8 For proper recycling and disposal of your old module (device), consult a certified disposal facility for electronic scrap. Additional Support If you have any additional questions about the use of products presented in this manual, contact your local Siemens representative: http://www.siemens.com/automation/partner ET 200eco Distributed I/O Station Fail-SafeI/O Module A5E00297494-02...
  • Page 9 SIMATIC S7 fail-safe and fault tolerant (high availability) automation systems. The H/F Competence Center can also provide assistance with onsite configuration, commissioning, and troubleshooting. Telephone: +49 (911) 895-4759 Fax: +49 (911) 895-5193 For questions about workshops, etc.: hf-cc@nbgm.siemens.de ET 200eco Distributed I/O Station Fail-SafeI/O Module A5E00297494-02...
  • Page 10 Johnson City Worldwide (Nuernberg) Technical Support 24 hours a day, 365 days a year Phone: +49 (180) 5050-222 Fax: +49 (180) 5050-223 mailto:adsupport@siemens.com GMT: +1:00 Europe / Africa (Nuernberg) United States (Johnson City) Asia / Australia (Beijing) Authorization Technical Support and...
  • Page 11 Preface Service & Support on the Internet In addition to our documentation, we offer our Know-how online on the internet at: http://www.siemens.com/automation/service&support where you will find the following: • The newsletter, which constantly provides you with up-to-date information on your products.
  • Page 12 Preface ET 200eco Distributed I/O Station Fail-SafeI/O Module A5E00297494-02...
  • Page 13: Product Overview

    By subscribing to the appropriate newsletter, you will ensure that you are always up-to-date and able to make changes to your system, when necessary. Please connect to the following Internet address http://my.ad.siemens.de/myAnD/guiThemes2Select.asp?subjectID=2&lang=en and register for the following Newsletter: SIMATIC S7-300 •...
  • Page 14: Using The Fail-Safe Et 200Eco I/O Module

    Product Overview Using the Fail-Safe ET 200eco I/O Module What is a Fail-Safe Automation System? Fail-safe automation systems (F-systems) are used in systems with higher-level safety requirements. F-systems are used to control systems having a safe state immediately after shutdown. That is, F-systems control processes in which an immediate shutdown does not endanger humans or the environment.
  • Page 15 Product Overview Use in F-Systems Fail-safe ET 200eco I/O modules can be used: • In the S7 Distributed Safety F-system with the S7 Distributed Safety optional package as of version V 5.2 • In S7 F/FH systems with the S7 F Systems optional package as of version V 5.2 The F Configuration Pack V 5.3 Service Pack 2 or higher must be installed (see Chapter 3).
  • Page 16 Product Overview Which Fail-Safe I/O Modules are Available? The following fail-safe ET 200eco I/O module is available: • 4/8 F-DI DC24V PROFIsafe digital I/O module Components of the Fail-Safe ET 200eco The following table gives you an overview of the most important components of the fail-safe ET 200eco: Table 2-1 Components of the Fail-Safe ET 200eco...
  • Page 17 Product Overview Achievable Safety Classes The fail-safe I/O module is equipped for safety mode with integrated safety function. The following safety classes can be achieved by making suitable parameter settings for the user safety functions in STEP 7 with the S7 Distributed Safety or S7 F Systems optional package and by arranging and wiring the sensors accordingly: Table 2-2...
  • Page 18: Guide To Commissioning The Fail-Safe Et 200Eco I/O Module On Profibus Dp

    Product Overview Guide to Commissioning the Fail-Safe ET 200eco I/O Module on PROFIBUS DP Introduction The following table lists all the important steps you need to take to commission the fail-safe ET 200eco distributed I/O module as a DP slave on PROFIBUS DP. Steps in Commissioning the Fail-Safe ET 200eco I/O Module Table 2-3 Steps in Commissioning the Fail-Safe ET 200eco I/O Module...
  • Page 19: Configuration And Parameter Assignment

    • F Configuration Pack V 5.3 service pack 2 and higher The F Configuration Pack can be downloaded over the Internet from: http://www.siemens.com/automation/service&support. This ships with the optional packages S7 Distributed Safety V 5.2 Service Pack 2 or higher and S7 F Systems V 5.2 Service Pack 1 or higher.
  • Page 20 Configuration and Parameter Assignment Bus Parameter Settings for PROFIBUS DP To comply with the values for electromagnetic compatibility, if you are using transmission rates less than 6 Mbps, you must increase the bus parameter "Retry Limit" to at least "3". Leave all other bus parameter default settings for the bus profile you are using.
  • Page 21: Address Assignment And Installation

    Address Assignment and Installation Introduction Overview This section provides information on the following topics: • Address assignment of the fail-safe I/O module in the F-CPU • Assigning the PROFIsafe address for the fail-safe I/O module • Installing the fail-safe I/O module Address Assignment in the F-CPU Address assignment The fail-safe I/O module occupies the following address areas on the F-CPU:...
  • Page 22 Address Assignment and Installation Addresses Occupied by Useful Data Of the addresses assigned to the fail-safe I/O module, the useful data occupies the following addresses in the F-CPU: Table 4-2 Addresses Occupied by Useful Data Bytes on the Bits Occupied on the F-CPU: F-CPU ET 200eco 4/8 F-DI: Channel...
  • Page 23: Assigning Profisafe Address

    Address Assignment and Installation Assigning PROFIsafe Address PROFIsafe Address Each fail-safe I/O module has its own PROFIsafe address in addition to the PROFIBUS address. Before installing the fail-safe ET 200eco I/O module, you must first set the PROFIsafe address of the fail-safe I/O module on every fail-safe I/O module.
  • Page 24 Address Assignment and Installation Setting the Address Switch Before installing the terminal block of the fail-safe I/O module, make sure that the address switch is set correctly. PROFIsafe addresses 1 through 1022 are permitted. In the following figure, you can see an example of the switch setting for addressing. Example: Address 1018 9 8 7 6 5 4 3 2 1 0 Figure 4-1...
  • Page 25: Installation

    Address Assignment and Installation Installation Installing the Fail-Safe I/O Module The fail-safe I/O module belongs to the I/O module spectrum of ET 200eco. It is installed in the same way as all standard ET 200eco I/O modules. For more information about module installation, refer to the ET 200eco Distributed I/O Station manual.
  • Page 26 Address Assignment and Installation ET 200eco Distributed I/O Station Fail-Safe I/O Module A5E00297494-02...
  • Page 27: Wiring

    Wiring Introduction Warning In order to prevent hazardous threats to persons or the environment, you must not under any circumstances override safety functions or implement measures that cause safety functions to be bypassed or that result in the bypassing of safety functions.
  • Page 28: Safe Functional Extra-Low Voltage For The Fail-Safe I/O Module

    Wiring Safe Functional Extra-Low Voltage for the Fail-Safe I/O Module Safe Functional Extra Low Voltage Warning The fail-safe I/O module must be operated with safe functional extra low voltage. This means that this module, even in the event of a fault, can only have a maximum voltage of U applied to it.
  • Page 29: Wiring A Fail-Safe I/O Module

    Wiring Power Supply Requirements in Compliance with NAMUR Recommendations Note You must use only power packs or power supplies (230 VAC --> 24 VDC) with a power failure ride-through of at least 20 ms to comply with NAMUR recommendation NE 21, IEC 61131-2, and EN 298. The following power supply board components are available, for example: S7-400: 6ES7 407-0KA01-0AA0 for 10 A...
  • Page 30: Replacing A Fail-Safe I/O Module

    Wiring Replacing a Fail-Safe I/O Module Replacing a Fail-Safe I/O module During Operation A fail-safe I/O module can be replaced in exactly the same way as a standard ET 200eco I/O module (turn off the power to the I/O module, remove the module, connect up the new I/O module).
  • Page 31: Sensor Requirements

    Wiring Sensor Requirements General Requirements for Sensors Note the following important information for safety-related use of sensors: Warning The use of sensors is outside of our sphere of influence. We have equipped our electronics with such safety engineering features as to leave 85% of the maximum permissible probability of hazardous faults for sensors up to you.
  • Page 32 Wiring Reliable acquisition by the fail-safe I/O module The following table lists the minimum duration of the sensor signals for the fail-safe I/O module. This depends on the parameter settings for the short-circuit test and the input delay in STEP 7 (see Section 8.2). Table 5-1 Minimum Duration of the Sensor Signals to Allow Correct Acquisition by the Fail-Safe I/O Module...
  • Page 33: Diagnostics

    Diagnostics Introduction Overview This section provides information on the following topics: • Reactions to faults of the fail-safe I/O module • Diagnostics of the fail-safe I/O module if a fault occurs Reactions to Faults Safe State (Safety Concept) The basic principle behind the safety concept is the existence of a safe state for all process variables.
  • Page 34 Diagnostics Fail-safe Value Output for the Fail-Safe I/O Module For fail-safe input modules, if passivation occurs, the F-system provides fail-safe values for the safety program instead of the process values pending at the fail-safe inputs: • For fail-safe digital input modules, this is always the fail-safe value 0. Depending on which F-system is used and the type of fault that occurred (F-I/O, channel, or communication fault), fail-safe values are used either for the affected channel only or for all channels of the fail-safe I/O module involved.
  • Page 35: Fault Diagnostics

    Diagnostics Fault Diagnostics Definition Diagnostics can be used to determine whether faults occurred during signal acquisition by the fail-safe I/O module. Diagnostic information is assigned either to one channel or to the entire fail-safe I/O module. Diagnostic Functions are not Critical to Safety Diagnostic functions (displays and messages) are not critical to safety and therefore are not designed to be safety-oriented functions.
  • Page 36 Diagnostics Diagnostics by LED Display The fail-safe I/O module indicates faults with its SF LED (group fault LED), for example faults in the internal sensor power supplies. The SF-LED lights up as soon as a diagnostic function is triggered by the fail-safe I/O module.
  • Page 37 Diagnostics Channel-Related Diagnostics As with ET 200eco, three bytes of channel-related diagnostics are available per fault starting with byte 6. Channel-related diagnostics for the fail-safe I/O module is configured as follows: 6 5 4 Bit no. Byte6 0 0 0 0 0 0 000000 : Identifier of the fail-safe I/O module, that supplies the channel-related diagnostic information.
  • Page 38 Diagnostics Possible Errors/Faults of the Fail-Safe I/O Module Table 6-1 Channel-Related Diagnostics: Fault Types of the Fail-Safe I/O Module Fault Diagnostic Function in STEP 7 Special Significance for Fail-Safe Number (Fault/Error Type) I/O Modules Short circuit Short circuit Overtemperature Overtemperature Fault Internal error Parameter assignment error...
  • Page 39: General Technical Specifications

    General Technical Specifications Introduction Overview This chapter contains the following information about fail-safe I/O modules: • Information about the most important standards and approvals • Information about the general technical specifications What Are General Technical Specifications? The general technical specifications include standards and test values adhered to and met by the fail-safe ET 200eco I/O module and the criteria used for testing.
  • Page 40: Standards And Approvals

    94/9/EC "Equipment and Protective Systems Intended for Use in • Potentially Explosive Atmospheres" (Explosion Protection Guideline): The EC declarations of conformity are available to the competent authorities at: Siemens Aktiengesellschaft Bereich Automatisierungstechnik A&D AS RD ST Postfach 1963 D-92209 Amberg ET 200eco Distributed I/O Station Fail-Safe I/O Module...
  • Page 41 General Technical Specifications UL approval Underwriters Laboratories Inc., in accordance with UL 508 (Industrial Control Equipment) • CSA approval Canadian Standard Association (CSA) in accordance with C22.2 No. 142 (Process Control Equipment) • Underwriters Laboratories Inc., in accordance with UL 508 (Industrial Control Equipment) •...
  • Page 42 General Technical Specifications Marking for Australia The fail-safe ET 200eco I/O module satisfies the AS/NZS 2064 standard (class A). IEC 61131 The fail-safe ET 200eco I/O module satisfies the requirements and criteria of the IEC 61131-2 standard (Programmable Controllers, Part 2: Equipment Requirements and Tests).
  • Page 43 General Technical Specifications Shipbuilding Approval Submitted to the following classification bodies: ABS (American Bureau of Shipping) BV (Bureau Veritas) DNV (Det Norske Veritas) GL (Germanischer Lloyd) LRS (Lloyds Register of Shipping) Class NK (Nippon Kaiji Kyokai) Use in Industry SIMATIC products are designed for use in industrial environments. Field of Application Requirement Relating to Emitted Interference...
  • Page 44 ISA S 84.01 DIN V ENV 1954 Requesting TÜV Certificate You can request copies of the TÜV certificate and the accompanying report at the following address: Siemens Aktiengesellschaft Bereich Automatisierungstechnik A&D AS RD ST Postfach 1963 D-92209 Amberg ET 200eco Distributed I/O Station Fail-Safe I/O Module...
  • Page 45: Electromagnetic Compatibility

    General Technical Specifications Electromagnetic Compatibility Introduction This section contains information on the interference immunity of the fail-safe I/O module and information on radio interference suppression. Definition of EMC Electromagnetic compatibility is the ability of an electrical device to function in its electromagnetic environment in a satisfactory manner without affecting this environment.
  • Page 46 In particular, this involves structural measures in the building design phase. Therefore, for detailed information regarding overvoltage protection, we recommend that you contact your Siemens representative or a company specializing in lightning protection. The following figure shows an example of an external surge filter for the fail-safe ET 200eco I/O module.
  • Page 47 General Technical Specifications Figure 7-1 External Surge Filter for the Fail-Safe ET 200eco I/O Module ET 200eco Distributed I/O Station Fail-Safe I/O Module A5E00297494-02...
  • Page 48 General Technical Specifications Sinusoidal Interferences RFI immunity according to IEC 61000-4-3: • Electromagnetic RF field, amplitude modulated: from 80 through 2000 MHz; 10 V/m; 80 % AM (1 kHz) • Electromagnetic RF field, pulse modulated: 900 ± 5 MHz; 10 V/m; 50 % ESD; 200 Hz repetition frequency •...
  • Page 49: Transport And Storage Conditions

    General Technical Specifications Radio Interference Emission Emitted interference of electromagnetic fields according to EN 55011: limit value class A, group 1 (measured at a distance of 10 m). Frequency Emitted Interference Between 30 MHz and 230 MHz; < 40 dB (µV/m)Q Between 230 MHz and 1000 MHz;...
  • Page 50: Mechanical And Climatic Environmental Conditions

    General Technical Specifications Mechanical and Climatic Environmental Conditions Mechanical Environmental Conditions The mechanical environmental conditions for the fail-safe I/O module are listed in the following table as sinusoidal oscillations. Frequency Range Continuous Intermittent (Hz) 10 ≤ f ≤ 58 0.35 mm amplitude 0.75 mm amplitude 58 ≤...
  • Page 51 General Technical Specifications Climatic Environmental Conditions The fail-safe ET 200eco I/O module can be used under the following climatic environmental conditions: Environmental Range of Application Comments Requirements Temperature from 0 through 55 °C All installations Temperature change 10 K/h Relative humidity from 15 through max.
  • Page 52: Specifications For Nominal Line Voltages, Isolation Tests, Protection Class, And Type Of Protection

    General Technical Specifications Specifications for Nominal Line Voltages, Isolation Tests, Protection Class, and Type of Protection Nominal Line Voltages for Operation The fail-safe ET 200eco I/O module operates with rated voltage 24 VDC. The tolerance range is 20.4 V DC to 28.8 V DC. Protection Class Protection class I in compliance with IEC 60536 (VDE 0106-1);...
  • Page 53: Digital F I/O Module

    Digital F I/O Module Introduction Overview To connect digital sensors/encoders, you can use the fail-safe I/O module 4/8 F-DI for ET 200eco. This chapter provides the following information on the fail-safe I/O module: • Properties and special features • The front view, connections and the block diagram •...
  • Page 54 Digital F I/O Module Fail-Safe ET 200eco I/O Module 4/8 F-DI DC 24V PROFIsafe Order Number 6ES7 148-3FA00-0XB0 Properties The 4/8 F-DI DC 24V PROFIsafe fail-safe I/O module has the following properties: • Eight inputs (AK4/SIL2/Category 3) or four inputs (AK6/SIL3/Category 3 or 4) •...
  • Page 55 Digital F I/O Module Terminal Assignment The following table shows the assignment of the 8 female connectors of the fail- safe ET 200eco I/O module for connecting the digital inputs. Table 8-1 Pin Assignment of the Sockets X1 through X8 for Digital Inputs Assignment of Assignment of Assignment of...
  • Page 56 Digital F I/O Module Block Diagram DP address switch F address switch Test Filter logic Status The representation of the NO contacts is as printed on the module. Generally, however, the sensor contacts must be NC contacts (due to safe state of the process variables).
  • Page 57 Digital F I/O Module Parameters in STEP 7 The following table shows the parameters that can be assigned for the ET 200eco 4/8 F-DI (see also Chapter 3). Table 8-2 Parameters of the ET 200eco 4/8 F-DI Parameter Range Default Type of Effective Setting...
  • Page 58 Digital F I/O Module Input delay Note If there is a risk of overvoltage on the lines, to avoid a safety shutdown for the fail- safe digital inputs and the sensor power supply, you must set an input delay of 15 ms.
  • Page 59 Digital F I/O Module "Provide 0 value" The value "0" is immediately made available to the safety program in the F-CPU as soon as a discrepancy is detected between the signals of the two affected input channels. If you assigned the parameter "Provide 0 value“, the sensor-actuator response time will not be affected by the discrepancy time.
  • Page 60 Digital F I/O Module 8.2.1 Applications of the ET 200eco 4/8 F-DI Selecting the Application The following figure provides information to help you select the application that corresponds to your fail-safe requirements. The following chapters provide instructions for each application on wiring the fail-safe I/O module and requirements for specific parameter settings in STEP 7.
  • Page 61 Digital F I/O Module Conditions for Achieving AK/SIL/Category The conditions for achieving the respective safety requirements are presented in the following table. Table 8-3 ET 200eco 4/8 F-DI: Conditions for Achieving the AK/SIL/Category Application Sensor Evaluation Sensor power Achievable of sensors supply AK/SIL/ Category...
  • Page 62 Digital F I/O Module 8.2.2 Application 1: Safety Mode AK4/SIL2/Category 3 Sensor Supply The ET 200eco 4/8 F-DI provides sensor supply Vs1 for inputs 0 to 3 and sensor supply Vs2 for inputs 4 to 7. The sensor supply can be provided internally or externally.
  • Page 63 Digital F I/O Module Assignable Parameters for Application 1 Set the parameter "Evaluation of sensor“ to "1oo1 evaluation“ for the respective input. You can activate or deactivate the "short-circuit test" parameter. However, you must deactivate the short-circuit test as soon as one or more fail-safe digital inputs are externally supplied.
  • Page 64: Mode Ak6/Sil3/Category

    Digital F I/O Module 8.2.3 Application 2: Safety Mode AK6/SIL3/Category 3 Assigning Inputs to Each Other The ET 200eco 4/8 F-DI has 8 fail-safe inputs DI 0 to DI 7 (SIL2). Two inputs each can be used as one input (SIL3) The following assignment applies: •...
  • Page 65 Digital F I/O Module ET 200eco 4/8 F-DI 4 F-DI Figure 8-6 Wiring Diagram ET 200eco 4/8 F-DI – One Channel of a Sensor Connected to Two Inputs, Internal Power Supply ET 200eco 4/8 F-DI 4 F-DI Figure 8-7 Wiring Diagram ET 200eco 4/8 F-DI – One Channel of a Sensor Connected to Two Inputs, External Power Supply ET 200eco Distributed I/O Station Fail-Safe I/O Module 8-13...
  • Page 66 Digital F I/O Module Warning To achieve AK6/SIL3/Category 3 using this wiring, you must use a sensor qualified for this class. Assignable Parameters for Application 2.1 Set the parameter "evaluation of sensors“ to "1oo2 evaluation“ and the parameter "type of sensor interconnection“ to "1-channel“ for the relevant input. The discrepancy time is permanently preset to 10 ms and cannot be changed.
  • Page 67 Digital F I/O Module Wiring Diagram for Application 2.2 – Connecting a two-channel sensor to two channels Two channels of a 2-channel sensor are connected to two inputs of the fail-safe I/O module for each process signal (1oo2 evaluation). ET 200eco 4/8 F-DI 4 F-DI Sensor contacts are mechanically coupled.
  • Page 68 Digital F I/O Module Wiring Diagram for Application 2.2 – Connecting two channels of two 1-channel sensors Two channels of two 1-channel sensors are connected to two inputs of the fail-safe I/O module for each process signal (1oo2 evaluation). The sensors can also be supplied via an external sensor supply.
  • Page 69 Digital F I/O Module Special Features of Fault Detection (Application 2.2) The following table presents error detection according to the sensor supply and the parameter assignment for the short-circuit test: Table 8-6 ET 200eco 4/8 F-DI: Fault Detection (Application 2.2) Example of Error Fault detection when ...
  • Page 70 Digital F I/O Module ET 200eco 4/8 F-DI 4 F-DI DI0 * DI1 * DI2 * DI3 * * The upper channels on the fail-safe I/O module provide the useful signals. Figure 8-11 Wiring Diagram ET 200eco 4/8 F-DI – Two Channels of a Non-equivalent Sensor Connected (for non-equivalence), Internal Sensor Supply ET 200eco 4/8 F-DI 4 F-DI...
  • Page 71 Digital F I/O Module Wiring Diagram for Application 2.3 – Connecting two one-channel sensors to two non-equivalent channels Two channels of two 1-channel sensors are connected non-equivalent to two inputs of the F-I/O module for each process signal (1oo2 evaluation). The sensors can also be supplied via an external sensor supply.
  • Page 72 Digital F I/O Module Special Features of Fault Detection (Application 2.3) The following table shows fault detection depending on the sensor power supply and the parameter assignment for the short-circuit test: Table 8-7 ET 200eco 4/8 F-DI: Fault Detection (Application 2.3) Example of Error Fault detection when ...
  • Page 73 Digital F I/O Module 8.2.4 Application 3: Safety Mode AK6/SIL3/Category 4 Assigning Inputs to Each Other The ET 200eco 4/8 F-DI has 8 fail-safe inputs DI 0 to DI 7 (SIL2). Two inputs each can be used as one input (SIL3) The following assignment applies: •...
  • Page 74 Digital F I/O Module Wiring Diagram for Application 3.1 – Connecting a two-channel sensor to two channels Two channels of a 2-channel sensor are connected to two inputs of the fail-safe I/O module for each process signal (1oo2 evaluation). ET 200eco 4/8 F-DI 4 F-DI Sensor contacts are mechanically coupled.
  • Page 75 Digital F I/O Module Wiring Diagram for Application 3.2 – Connecting a non-equivalent sensor to two non-equivalent channels Two channels of a non-equivalent sensor are connected to two inputs of the fail- safe I/O module for each process signal (1oo2 evaluation). The upper channels on the fail-safe I/O module (DI0 through DI3) supply the useful signals.
  • Page 76 Digital F I/O Module Assignable Parameters for Application 3.2 Set the parameter "evaluation of sensors“ to "1oo2 evaluation“ and the parameter "type of sensor interconnection“ to "2-channel non-equivalent“ for the relevant input. Deactivate the parameter "short-circuit test.“ Special Features of Fault Detection (Application 3.1 and 3.2) The following table presents error detection according to the sensor supply and the parameter assignment for the short-circuit test: Table 8-8...
  • Page 77: Diagnostic Functions Of The Et 200Eco 4/8 F-Di

    Digital F I/O Module 8.2.5 Diagnostic Functions of the ET 200eco 4/8 F-DI Reaction to Sensor Power Supply Faults Faults in the sensor power supplies Vs1 and Vs2 of the ET 200eco 4/8 F-DI are indicated by the ON LED flashing on the fail-safe I/O module. This information is also provided in the I/O module (diagnostic entry).
  • Page 78 Digital F I/O Module Special Features for Error Detection Detection of some errors (such as short circuits or discrepancy errors) is dependent on the application, wiring, and parameter assignment of the short-circuit test. For this reason, tables on error detection are included in Sections 8.2.2 through 8.2.4 for the specific applications.
  • Page 79 Digital F I/O Module Diagnostic Possible Causes Remedies Message Discrepancy Faulty process signal Check process signal, replace sensor error (1oo2 if necessary Defective sensor evaluation) Short circuit between unconnected Eliminate short circuit sensor cable and the sensor supply cable Wire break in connected sensor Eliminate broken wire cable or the sensor supply cable Assigned discrepancy time too...
  • Page 80: Technical Specifications Of The Et 200Eco 4/8 F-Di

    Digital F I/O Module 8.2.6 Technical Specifications of the ET 200eco 4/8 F-DI Technical Specifications Dimensions and Weight Dimensions W x H x D (mm) 60 x 210 x 28 Weight Approx. 220 g Module-Specific Specifications Number of inputs Can be selected per input •...
  • Page 81 Digital F I/O Module Technical Specifications Isolation in the type test tested with • Shield and ET 200eco bus connection 350 VAC/1 min • Shield and I/O 350 VAC/1 min • ET 200eco bus connection and I/O 350 VAC/1 min Current consumption •...
  • Page 82 Digital F I/O Module Technical Specifications Input delay * Assignable (for all inputs together) • For "0“ after "1“ Typically 3 ms (2.6 ms to 3.4 ms) Typically 15 ms (13 ms to 17 ms) • For "1“ after "0“ Typically 3 ms (2.6 ms to 3.4 ms) Typically 15 ms...
  • Page 83: Accessories And Order Numbers

    Accessories and Order Numbers Accessories and Order Numbers Below, you will find the order numbers of the ET 200eco components you require to use the fail-safe ET 200eco I/O module. The standard accessories for I/O modules, terminal block ECOFAST and terminal block M12, 7/8"...
  • Page 84 Accessories and Order Numbers ET 200eco Distributed I/O Station Fail-Safe I/O Module A5E00297494-02...
  • Page 85: Response Times

    Response Times Introduction The response times of ET 200eco fail-safe I/O module are listed below. The response times of the fail-safe I/O module are included in the calculation of F-system response time. You will find information about the calculation of F-system response times in the Safety Engineering in SIMATIC S7 system description.
  • Page 86 Response Times Note The MS Excel files for calculating maximum response times (s7fcotib.xls or s7ftimeb.xls) provided with the S7 Distributed Safety and S7 F/FH Systems optional packages support calculation of the “maximum response time when a fault is present” by increasing the response time by the amount of the parameterized discrepancy time.
  • Page 87: Glossary

    Glossary 1oo1 Evaluation 1oo1 evaluation is a type of sensor evaluation in which one -> sensor is connected to the fail-safe I/O module by means of a single channel. 1oo2 Evaluation -> Sensor evaluation method - In 1oo2 evaluation, two input channels are occupied, either by one 2-channel sensor or two single-channel sensors.
  • Page 88 Glossary Channel Group The channels of a module are grouped together in a channel group. Certain parameters in STEP 7 can only be assigned to channel groups, rather than to individual channels. Channel Number The inputs of an I/O module are identified uniquely by means of the channel number and the channel-specific diagnostic messages are assigned.
  • Page 89 Glossary Discrepancy Time Discrepancy time is a period of time configured for the -> discrepancy analysis. If the discrepancy time is set too high, the times for fault detection and -> fault response are extended unnecessarily. If the discrepancy time is set too low, availability is decreased unnecessarily because a discrepancy error is detected when, in reality, no fault exists.
  • Page 90 Glossary F-I/O F-I/O is a group designation for fail-safe inputs and outputs available in SIMATIC S7 for integration in S7 Distributed Safety and S7 F/FH systems. The following F-I/O modules are available: Fail-safe ET 200eco I/O module • S7-300 fail-safe signal modules (F-SMs) •...
  • Page 91 Glossary Passivation If an -> F-I/O module detects a fault, it switches either the affected channel or all channels to a -> safe state; that is, the channels of the F- I/O module are passivated. The F-I/O signals the detected faults to the CPU.
  • Page 92 Glossary Redundancy, Availability-enhancing redundancy means multiple availability of Availability- components to ensure that components continue to function even in the Enhancing event of hardware faults. Redundancy, Multiple availability of components with the aim of exposing hardware Safety-Enhancing faults based on comparison (for example, -> 1oo2 evaluation in fail-safe signal modules.
  • Page 93 Glossary Safety Integrity The safety integrity level (SIL) is a safety class in accordance with Level IEC 61508 and prEN 50129. The higher the safety integrity level, the stricter the measures must be to prevent and eliminate systematic faults and to remedy hardware failures. With fail-safe ET 200eco I/O modules, safety-integrity levels up to SIL 3 can be achieved in safety mode.
  • Page 94 Glossary ET 200eco Distributed I/O Station Fail-Safe I/O Module 11-8 A5E00297494-02...
  • Page 95 Index Channel fault ..........11-1 Channel group error ........6-1 Channel number ...........11-2 Channel-specific diagnostics 1-channel sensor ........... 8-5 of the fail-safe I/O module ......6-5 1oo1 evaluation Collection............1-3 ET 200eco 4/8 F-DI........8-10 Commissioning 1oo1 Evaluation ........... 11-1 of ET 200eco ..........2-6 1oo2 evaluation..........
  • Page 96 Index F-system............2-2 example configuration ........2-3 F-Systems ............2-3 Electrical connection ........5-2 Functional extra low voltage Electromagnetic Compatibility......7-7 safe.............5-2 Retry Limit........... 3-2, 7-8 EMC............... 7-7 Environmental Requirements climatic ............. 7-13 Environment-related requirements General Technical Specifications ....7-1 mechanical..........7-12 ET 200eco ............. 2-2 ET 200eco 4/8 F-DI acknowledgment time ......
  • Page 97 Index References additional ............1-2 Reintegration ..........11-6 NAMUR recommendations Remedies requirements for power supply....5-3 ET 200eco 4/8 F-DI ........8-26 Nominal line voltages........7-14 Requirement class........11-7 Non-equivalent sensor ......... 11-4 Requirement class (AK) achievable ..........2-5 Requirements for sensors..........5-5 ON LED ............6-4 Response times..........11-6 ET 200eco 4/8 F-DI........
  • Page 98 Index Short-circuit............ 6-6 TÜV certificate..........7-6 ET 200eco 4/8 F-DI....8-11, 8-14, 8-25 Type of Protection Short-circuit test ........6-3, 10-1 IP 65 ............7-14 ET 200eco 4/8 F-DI.8-5, 8-6, 8-11, 8-14, 8-16, IP 66 ............7-14 8-19, 8-22, 8-24, 8-25 IP 67 ............7-14 Sinusoidal interference ........
  • Page 99 Your Address: Name: Siemens AG Company: A&D AS SM ID Position: Postfach 1963 Street: D-92209 Amberg Postal code / Place: Telefax: +49(9621)80-3103 Email: mailto:doku@ad.siemens.de Phone: Fax: Your Feedback as regards the S7 Distributed Safety (Version 03/2004) Dear SIMATIC user, Our goal is to provide you information with a high degree of quality and usability, and to continuously improve the SIMATIC documentation for you.
  • Page 100 Please specify the documents, for which you want to answer the questions below: Manual S7 Distributed Safety, Manual ET 200eco, Distributed I/O Configuring and Programming Fail-Safe I/O Module Manual S7-300, Fail-Safe System Description Signal Modules Safety Engineering in SIMATIC S7 Manual ET 200S, Distributed I/O System Fail-Safe Modules...
  • Page 101: Edition

    Cette information produit contient des informations importantes manuel ET 200eco Périphérie décentralisée, Module de périphérie de Sécurité, Edition 06/2004, A5E00297495-02. L'information produit fait partie du produit livré et, en cas de doute, c’est à elle que vous devez vous reporter. Copyright © Siemens AG 2007 Siemens Aktiengesellschaft A5E00470176-02...
  • Page 102: A5E00470176-02

    Deutsch Adressbelegung in der F-CPU Entgegen den Angaben im Handbuch Dezentrales Peripheriegerät ET 200eco, Fehlersicheres Peripheriemodul, Kapitel 4.2 belegt das fehlersichere Peripheriemodul die folgenden Adressbereiche in der F-CPU: • für S7 F/FH Systems: im Bereich des Prozessabbildes UL/CSA-Zulassung Entgegen den Angaben im Handbuch Dezentrales Peripheriegerät ET 200eco, Fehlersicheres Peripheriemodul, Kapitel 7.2: •...
  • Page 103: A5E00470176-02

    Englisch Address Assignment in the F-CPU Contrary to the information in the manual ET 200eco Distributed I/O Station, Fail-Safe I/O Module, section 4.2, the fail safe distributed I/O station assigns the following address range in the F-CPU: • For S7 F/FH systems: in the process image range UL/CSA Approval Contrary to the information in the manual ET 200eco Distributed I/O Station, Fail-Safe I/O Module, section 7.2:...
  • Page 104 Französisch Affectation d'adresse dans la CPU F Contrairement aux informations du manuel Station de périphérie décentralisée ET 200eco, Module de périphérie de sécurité, chapitre 4.2, le module de périphérie de sécurité occupe les zones d’adresses suivantes dans la CPU F •...

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