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ABB STT04 Instruction Manual

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INSTRUCTION MANUAL
Smart Transmitter Terminal
STT04
PN25054

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  • Page 1 INSTRUCTION MANUAL Smart Transmitter Terminal STT04 PN25054...
  • Page 2 This document contains proprietary information of ABB Inc., and is issued in strict confidence. Its use, or repro- duction for use, for the reverse engineering, development or manufacture of hardware or software described herein is prohibited.
  • Page 3 "map" or corellate function keys on the revised STT04EBO keypad to the original STT04 keypad function keys that are documented in the Product Instruction. This addendum also provides supplemental 600TEN Transmitter information which is not contained in the existing STT04 Product Instruction.
  • Page 4 ADDENDUM Table 1 provides a comparison of old-keypad vs. new-keypad functions for the keys on the STT04 terminal. NOTE: The configure, view, select device and options keys function without a field device connected to the STT04 terminal. The other functions are locked out until a field device is connected to the terminal.
  • Page 5 1. Sets the language of the display screens. 2. Sets the communication format. O P TIO N S 3. Displays the amount of charge left on the battery pack. 4. Displays the STT04 name. Returns to a previous screen during configuration, calibration, rerange, etc. B AC K...
  • Page 6 ADDENDUM APPENDIX - 600T & 600TEN PRESSURE TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the Type 600T EN Pressure Transmitter. Refer to SECTION 4 - OPERATING PROCEDURES for information on the following functions: • Send configurations. •...
  • Page 7 HART UNIV E N TE R Enter a name for the configuration ID tag using up to STT04 CONFIGURATION eight ASCII characters. To select a character, press E N TE R the key that has the desired character. Continue to press the key until the desired character appears.
  • Page 8 ADDENDUM Display Comments Type a descriptive message using up to 32 charac- MESSAGE: ters. This field can be used to note anything of impor- E N TE R tance to the device or installation. ←PREVIOUS NEXT→ To select a character, press the key that has the desired character.
  • Page 9 ADDENDUM Display Comments Select an engineering unit best suited for the ENGINEERING UNIT → application. Other units not shown include mmHg- iH20-20c E N TE R C, PSI, BARS, mBAR, gSqCm, Kgcm2, PA, KPA, iHg-0 torr-0 C, ATM, MPa, iH2O-4 C, mmH2O-4 ftH2O-20c mmH20-20c...
  • Page 10 ADDENDUM CALIBRATION 57088:70 This section details the 600T EN transmitter calibration functions using an STT04 terminal. There are four types of calibration functions: • Sensor Trim • D-to-A adjust (Analog Mode only) • PV Bias • Set Output % Refer to Figure 2 for an overview of the calibration functions.
  • Page 11 ADDENDUM Sensor Trim This procedure allows calibration of the pressure sensors for 600T EN pressure transmitters. Selections available are FULL TRIM, ZERO TRIM, FACTORY TRIM and STATIC TRIM. FULL TRIM Use this option if both LOW (min.) and HIGH (max.) pressure settings are to be calibrated. Display Comments This operation will cause a change in output not cor-...
  • Page 12 ADDENDUM ZERO TRIM Use this option if only the LOW (min.) pressure setting is to be calibrated Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.
  • Page 13 ADDENDUM FACTORY TRIM Use this option if factory setting is to be used for calibration. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.
  • Page 14 ADDENDUM STATIC TRIM Use this option if the instrument is to be statically calibrated using a known pressure. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.
  • Page 15 ADDENDUM D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode. There are three methods available to adjust the four to 20 milliampere output: • Up/Down Arrow keys. • Meter value entry for HART devices. •...
  • Page 16 ADDENDUM Display Comments ADJUST TO 20 mA E N TE R Use the arrow keys to adjust the 20 mA signal. THEN HIT ENTER ID TAGNAME E N TE R READY METER VALUE ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using values from an external current meter.
  • Page 17 ADDENDUM Display Comments 4 mA CALIBRATION: Use the number keys to enter the current meter E N TE R reading. ENTER METER VALUE n.nnnn 20 mA CALIBRATION: Use the number keys to enter the current meter E N TE R reading.
  • Page 18 ADDENDUM Display Comments CALIBRATION Select PV BIAS . SENSOR TRIM D-TO-A ADJUST If digitally configured, the D-TO-A ADJUST selection → PV BIAS will not appear. SET OUTPUT % E N TE R Use the arrow keys to scroll to the desired PV BIAS PV BIAS parameter.
  • Page 19 ADDENDUM Set Outputt Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual. B R ATE → YES Select YES .

  • Page 20: Table Of Contents

    PHYSICAL OPERATION ........................2-1 SECTION 3 - INSTALLATION .....................3-1 INTRODUCTION ..........................3-1 UNPACKING AND INSPECTION ....................3-1 SETUP AND PHYSICAL INSTALLATION ..................3-1 Charging STT04 Terminal .......................3-2 Clip Leads Cable Installation....................3-2 DOWNLINK SOFTWARE........................3-4 System Requirements (Personal Computer) ................3-4 Installing DownLink Software ....................3-4 DownLink Software Practices ....................3-4 SECTION 4 - OPERATING PROCEDURES................4-1...
  • Page 21 SECTION 6 - REPAIR/REPLACEMENT AND UPGRADE............6-1 INTRODUCTION ..........................6-1 SPECIAL HANDLING GUIDLINES FOR MOS DEVICES ...............6-1 REPLACING THE BATTERY PACK ....................6-2 UPGRADES ............................6-3 DOWNLOADING AN UPGRADE TO THE STT04 TERMINAL ............6-5 RECOMMENDED SPARE PARTS....................6-6 SECTION 7 - MAINTENANCE.....................7-1 INTRODUCTION ..........................7-1 CLEANING ............................7-1 SECTION 8 - SUPPORT SERVICES...................8-1...
  • Page 22 Table of Contents (continued) Page APPENDIX B - EBTH TEMPERATURE TRANSMITTER............B-1 INTRODUCTION ..........................B-1 CREATE/MODIFY CONFIGURATION................... B-1 CALIBRATION ..........................B-5 Bench Calibration ........................B-6 D-to-A Adjust ........................... B-7 ARROW KEY ADJUSTMENT ..................B-8 METER VALUE ADJUSTMENT ..................B-9 APPENDIX C - EQS TEMPERATURE TRANSMITTER............. C-1 INTRODUCTION ..........................
  • Page 23 Table of Contents (continued) Page APPENDIX H - EQN TEMPERATURE TRANSMITTER ............H-1 INTRODUCTION ..........................H-1 CREATE/MODIFY CONFIGURATION ................... H-1 CALIBRATION..........................H-4 Bench Calibration ........................H-5 D-to-A Adjust ........................... H-7 APPENDIX I - XM/SM/XE MAGNETIC FLOWMETER ..............I-1 INTRODUCTION ..........................I-1 CREATE/MODIFY CONFIGURATION .....................I-1 CALIBRATION..........................I-5 Empty Pipe Detector .........................I-6 D-to-A Adjust ..........................I-7...
  • Page 24 Master Reset........................N-14 Number of Response Preambles................... N-15 Reset Configuration Change Flag.................. N-16 PROBLEM AND ERROR CODES (TB82)..................N-16 APPENDIX O - STT04 DOWNLINK SOFTWARE ..............O-1 INTRODUCTION ..........................O-1 SECURITY ............................. O-1 Starting the Password Program ....................O-1 Adding a User ......................... O-1 Deleting a User ........................
  • Page 25 List of Figures Title Page 1-1. STT04 Smart Transmitter Terminal ..................1-1 2-1. Analog Point-to-Point Communications Wiring.................2-2 2-2. ABB Digital Field Bus and HART Wiring ..................2-2 3-1. Receptacle Locations .......................3-2 3-2. Analog Point-to-Point Wiring ....................3-3 3-3. Digital Field Bus and HART Wiring...................3-4 6-1.
  • Page 26 STT04 Terminal Specifications ....................1-5 3-1. System Requirements......................3-4 4-1. Keypad Functions ........................4-2 4-2. Languages ..........................4-25 5-1. STT04 Error Messages for ABB FSK Devices ...............5-1 5-2. STT04 Error Messages for HART Devices ................5-8 6-1. Upgrade Languages.........................6-5 6-2. List of Spare Parts........................6-5 M-1.
  • Page 27 Read these instructions before starting installation; save these instructions for future reference. Contacting the Factory . . . Should assistance be required with any of the company’s products, contact the following: Telephone: 24-Hour Call Center 1-800-HELP-365 E-Mail: ins.techsupport@us.abb.com Read First...

  • Page 28: Section 1 - Introduction

    SECTION 1 - INTRODUCTION STT04 DESCRIPTION The STT04 Smart Transmitter Terminal is a battery powered, portable communication device that configures, calibrates, monitors, modifies, troubleshoots, and verifies the operation of HART devices and ABB smart devices from remote locations (Fig. 1-1).

  • Page 29: How To Use This Instruction

    Refers to specific section names through out this instruction. Bold Italic Text Display Item Shows display items as they appear on the STT04 terminal. Shows the actual keys that are pressed when in procedural steps. Indicates numeric values in a display.

  • Page 30: Nomenclature

    INTRODUCTION NOMENCLATURE Table lists the nomenclature selections for the STT04 terminal. Table 1-2. STT04 Nomenclature Position Type S T T Smart Transmitter Terminal Option Terminal only Terminal with soft carrying case Revision level Revision level Keypad insert E English F French...

  • Page 31: Specifications

    21 percent. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE OPTIONS AND ACCESSORIES The STT04 has a nomenclature option for a carrying case, refer to Table for nomenclature details. Spare parts are recommended to be kept on hand to minimize down time, refer to...

  • Page 32: Section 2 - Description And Operation

    Transmitter Terminal and contains diagrams of the wiring connections between the field device and the terminal. FUNCTIONAL OPERATION The STT04 terminal operates with a field device by attaching clip leads from the terminal to the signal wires of the field device. Commu- nication occurs over the signal wires.

  • Page 33: Analog Point-To-Point Communications Wiring

    – S T T F IE LD D E V IC E 1 F IE LD D E V IC E 8 T 0 132 4B Figure 2-2. ABB Digital Field Bus and HART Wiring PHYSICAL OPERATION 2 - 2...

  • Page 34: Section 3 - Installation

    DownLink Software CD (STT04 firmware or later). • STT04 carrying case (optional). • NOTE: If STT04 firmware is A.0, DownLink Software is not included with the firmware. Contact the nearest ABB sales office for software availability. Examine the exterior of the STT04 terminal for physical defects.

  • Page 35: Charging Stt04 Terminal

    ABB part number 1949616?A for North American 60 Hz plug configuration. Contact your local ABB sales office for international plug configurations. With a full charge, the STT04 terminal can operate for approximately six days before needing a charge. To charge the STT04 terminal: 1.

  • Page 36: Analog Point-To-Point Wiring

    INSTALLATION To install the clip leads cable: 1. Insert the female end of the clip leads cable connector into the clip leads cable receptacle on the terminal with the button facing up (Fig. 3-1). Make sure the connector is fully engaged. 2.

  • Page 37: Downlink Software

    4. Follow the installation prompts as they appear. DownLink Software Practices When using the DownLink Software application, it is important to name each STT04 terminal that will be used with a particular personal computer. This is important to avoid database prob- WARNING lems.

  • Page 38: Section 4 - Operating Procedures

    SECTION 4 - OPERATING PROCEDURES INTRODUCTION This section covers the functions of the various keys on the STT04 Smart Transmitter Terminal. Step-by-step procedures illustrate each function. This section covers: Keypad function table. • Send configurations. • Get configurations. • View configurations.

  • Page 39: Keypad Functions

    Retrieves, views and optionally saves the configuration of the selected field device. G E T C O N F IG Sends a configuration from the STT04 terminal to a selected field device. S EN D C O N FIG Steps through various calibration procedures (dependent on the selected field device).

  • Page 40: Initial Start-Up

    B A C K INITIAL START-UP The sequence of screens described will appear when the STT04 ter- minal is powered up for the first time and is not connected to a field device, or when a configuration is created and stored in the terminal.

  • Page 41: Selecting Characters From The Keypad

    READY procedures for all supported devices. SELECTING CHARACTERS FROM THE KEYPAD Character entry into the STT04 terminal is done using the numeric keypad. The following example details how character entry is per- formed. Display Comments Select NEW to create a configuration.
  • Page 42 OPERATING PROCEDURES Display Comments For this example, use the configuration ID tag name STT04 CONFIGURATION of W1. E N TE R ←PREVIOUS NEXT→ Press the 2 key and a 2 appears in the first character STT04 CONFIGURATION place. V W X ←PREVIOUS...

  • Page 43: View And Select Configuration

    • Select a new working configuration. • Display Comments The STT04 terminal is ready for operation. The ID ID TAGNAME TAGNAME in the left corner is either the configura- tion name or device name. READY Displays configurations. Use the arrow keys to select STT04 CONFIGURATION the desired configuration.

  • Page 44: Send Configuration

    Use the send configuration function key to send a configuration from the terminal to a connected device. Display Comments A complete list of configurations display (three per STT04 CONFIGURATION screen). To select from the existing configurations, 1. [CONFIGNAME] S EN D use the arrow keys to scroll through the list.

  • Page 45: Get Configuration

    CONFIGURATION G E T [nnnnnnnnnnnnnnnnnn] C O N F IG The option to save the configuration in the STT04 STORE THIS terminal internal memory is presented. When the CONFIGURATION? E N TE R configuration is stored, exit the function by pressing CLEAR →...
  • Page 46 OPERATING PROCEDURES Display Comments Damping value is displayed to the nearest hundredth DAMPING of a second. (0 - 32 SEC) E N TE R 6.00 SEC Lower and upper range values are displayed. LOWER RANGE VAL. nn.nn UNITS E N TE R UPPER RANGE VAL.

  • Page 47: Erase Configuration

    READY This becomes the working configuration. E N TE R ERASE CONFIGURATION Use this function to erase a configuration from the STT04 terminal memory. NOTE: This procedure is identical for all device types. Display Comments Select ERASE.

  • Page 48: Operational Functions

    3. Turn the STT04 terminal ON. A confirmation message appears confirming the deletion: * ERASING CONFIGS * - COMPLETE - 4. Turn the STT04 OFF and then ON again to access a READY screen. OPERATIONAL FUNCTIONS The operational functions of the STT04 terminal apply to all transmit- ter types.

  • Page 49: Special Feature Key

    OPERATING PROCEDURES Special Feature Key The special feature key has different functions for each transmitter. Reference the specific product instruction for special feature informa- tion. An example of the PTS transmitter is explained in this section. Use the special feature key to: Fix output and cancel fix output.

  • Page 50: Lcd Setup

    OPERATING PROCEDURES LCD SETUP This function allows the device output to be displayed in secondary units, primary units, or percentage of output on the local display of the device. In addition, transducer or junction temperature values and ID tag name may be available. Check appropriate Appendix for parame- ters available.

  • Page 51: Standard Configuration

    OPERATING PROCEDURES STANDARD CONFIGURATION This function allows the device to be configured using the original fac- tory configuration. Display Comments Use the arrow keys to select STANDARD CONFG. FIX OUTPUT CANCEL FIX OUT S PE C IA L FE ATU R E LCD SETUP →...

  • Page 52: Reset Configuration Change Flag

    OPERATING PROCEDURES RESET CONFIGURATION CHANGE FLAG This function resets the configuration change flag on HART devices. When a device configuration parameter changes on a PTH or EBTH, a change flag is set. When a change flag is set and a device status is retrieved, the message: CONFIG CHANGED appears.

  • Page 53: Monitor Key Functions

    OPERATING PROCEDURES Monitor Key Functions The monitor key functions slightly vary, based on the device. An example of the PTS transmitter is explained in this section. Use the monitor function key to monitor: Primary output. • Primary input. • Secondary engineering units. •...

  • Page 54: Monitor Primary Input

    OPERATING PROCEDURES MONITOR PRIMARY INPUT This function allows input monitoring of the field device. The input is displayed in engineering units. Display Comments Select PRIMARY INPUT using the down arrow key. PRIMARY OUTPUT → PRIMARY INPUT M O N ITO R SECONDARY UNITS TEMPERATURE The input is displayed in primary engineering units.

  • Page 55: Monitor Secondary Units Output

    OPERATING PROCEDURES MONITOR SECONDARY UNITS OUTPUT This function allows the output to be viewed in secondary units. Display Comments Select SECONDARY UNITS using the down arrow PRIMARY OUTPUT key. PRIMARY INPUT M O N ITO R → SECONDARY UNITS TEMPERATURE The output is displayed in secondary units.

  • Page 56: Status Check

    NOTE: When status key is pressed, the problem holding the highest priority (based on an internal priority structure) is displayed for ABB digital FSK devices. Any other problem that may exist cannot be viewed until the problem with the highest priority is corrected. HART devices show the top eight (priority) messages in a single scrollable screen.
  • Page 57 E N TE R The rerange key will update the field device configu- ID TAGNAME ration, not the STT04 terminal internal configuration. READY To update the internal STT04 terminal configuration, use the get configuration key to view and save the configuration to the STT04 terminal.

  • Page 58: Options Key Functions

    Check the battery charge. • View the STT04 name. • View STT04 firmware and boot code revision numbers. • LANGUAGE Use this function to select the language of the STT04 display screens. Display Comments Select LANGUAGE. STT04 OPTIONS: → LANGUAGE O P TIO N S COMMUN.

  • Page 59: Communication Format

    OPERATING PROCEDURES COMMUNICATION FORMAT Use this function to change the communications format of the STT04 terminal. Display Comments Select COMMUN. FORMAT. STT04 OPTIONS: LANGUAGE O P TIO N S → COMMUN. FORMAT BATTERY Select the desired communication format using the COMMUNICATION FORMAT: up and down arrow keys.

  • Page 60: Stt04 Name

    25 percent. E N TE R ID TAGNAME READY E N TE R STT04 NAME Use this function to view the name of the STT04 terminal as specified in the DownLink software program. Display Comments Select STT04 NAME. STT04 OPTIONS: COMMUN.

  • Page 61: Stt04 Revision

    OPERATING PROCEDURES STT04 REVISION Use this function to view the firmware and boot code revisions of the STT04 terminal. Display Comments Select STT04 REV. STT04 OPTIONS: BATTERY O P TIO N S STT04 NAME → STT04 REV Shows the firmware and boot code revisions of the STT04 terminal.

  • Page 62: Uploading And Downloading Configurations

    RS-232-C port (serial port) on the personal com- puter. 2. Connect the male end of the RS-232-C cable to the STT04 termi- nal. 3. If the personal computer is not on, turn it on and allow it to boot.
  • Page 63 Click Transfer Configuration and select Download to STT04. b. Select a configuration and click Ok. 8. When the download process is complete, turn off the STT04 ter- minal and disconnect the RS-232-C cable from the STT04 and PC. UPLOADING AND DOWNLOADING CONFIGURATIONS...

  • Page 64: Section 5 - Troubleshooting

    The errors are based on an internal priority structure where the most critical error takes priority over less critical errors. ABB digital FSK devices only show one error message at a time. If more than one error message is present, the one holding the highest priority must be corrected before other lower priority messages can be viewed.

  • Page 65: Stt04 Error Messages For Hart Devices

    TROUBLESHOOTING Table 5-1. STT04 Error Messages for HART Devices Affected Message Probable Cause Corrective Action Device A/D HIGH REF FAIL Reference problem on Replace amplifier assembly. If problem still EBTH circuit board. exists, replace cell and characterization board. Refer to the repair/replacement sec- tion of the appropriate instruction.
  • Page 66 TROUBLESHOOTING Table 5-1. STT04 Error Messages for HART Devices (continued) Affected Message Probable Cause Corrective Action Device CELL TEMP OVR/ Cell temperature input is Remove the source of temperature UNDR LMT over/under factory speci- extreme. fied limits. COLD START Reset or self-test of the No corrective action required.
  • Page 67 TROUBLESHOOTING Table 5-1. STT04 Error Messages for HART Devices (continued) Affected Message Probable Cause Corrective Action Device MORE STATUS AVAIL. All HART HART device has more Contact ABB technical support. status available, but is not understood by the STT because the device is not supported by the STT.

  • Page 68: Stt04 Error Messages For Abb Fsk Devices

    ALARM under user alarm limit. Change alarm value. Refer to configuration procedures for EBTH TEMPERATURE TRANSMITTER in Appendix B. Table 5-2. STT04 Error Messages for ABB FSK Devices Affected Message Probable Cause Corrective Action Device CALIBRATION Cell has not been Calibrate the field device.
  • Page 69 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device CONFIG TAGNAME All FSK Attempted to copy a Erase old configuration before copying ALREADY EXISTS configuration to a car- new one. Refer to...
  • Page 70 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device FIELD DEVICE All FSK STT terminal cannot Transmitter must be brought off-line. This CAN'T EXECUTE change any transmitter can be done from the MFC/MFP by tun-...
  • Page 71 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device FIELD DEVICE Abnormal power up Remove power from the field device and EPROM occurred. reapply. CHECKSUM ERROR Program chip on micro- Replace microcomputer board. Refer to computer board is bad.
  • Page 72 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device FIELD DEVICE All FSK Noise on field wiring. Turn off STT terminal. ID tags appear on NOT RESPONDING screen. Select the ID tag of the transmit- ter or, select the one appearing within brackets if unsure of ID tag.
  • Page 73 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device FIELD DEVICE Field device not calibrated Recalibrate the field device. Refer to the TEMPERATURE properly, or transmitter is appropriate calibration section for the...
  • Page 74 TROUBLESHOOTING Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device SHORTED SENSOR EBTH Temperature transducer Replace temperature transducer. failure. Field wiring shorted. Find and correct the wiring problem. SOURCE PRESSURE Supply pressure is too Check air pressure supply.
  • Page 75 Table 5-2. STT04 Error Messages for ABB FSK Devices (continued) Affected Message Probable Cause Corrective Action Device VALUES OUT OF All FSK Value specified in the con- Refer to the appropriate product instruc- ACCEPTABLE RANGE figuration is below the tion for the value limits.

  • Page 76: Section 6 - Repair/Replacement And Upgrade

    This section provides special handling procedures for MOS devices, battery pack replacement, upgrade information and a list of recom- mended spare parts for the STT04 terminal. SPECIAL HANDLING GUIDLINES FOR MOS DEVICES Metal oxide semiconductor (MOS) devices are subject to damage by static electricity.

  • Page 77: Replacing The Battery Pack

    (mat), a ground cord assembly, wrist bands and alligator clip. REPLACING THE BATTERY PACK 1. Power off the STT04 terminal. 2. Place the STT04 terminal on a table or smooth surface with the keypad facing down. 3. Remove the four screws from the lower case of the terminal.

  • Page 78: Upgrades

    20. Insert the four screws into the back of the lower case and tighten until heads are flush with case. UPGRADES When firmware upgrades are issued for the STT04 terminal, they are obtained via the Internet by connecting to the ABB home page. For information about upgrades, contact your ABB sales representative.
  • Page 79 Use Dial-Up Networking (Accessories program group) to connect via your Internet service provider. 2. Start your Internet browser. 3. Type the following to connect to the ABB home page: http://www.abb.com 4. Type stt 04 in the Search field on the right side of the screen as shown below (make certain to include a space between the last “t”...

  • Page 80: Downloading An Upgrade To The Stt04 Terminal

    DOWNLOADING AN UPGRADE TO THE STT04 TERMINAL Use the following steps to download an STT04 firmware upgrade. 1. Check the amount of battery charge left on the STT04 terminal. If it is below 50 percent, charge the STT04 terminal before performing this procedure.

  • Page 81: Recommended Spare Parts

    10. Turn off the STT04 terminal and disconnect the RS-232-C cable from the STT04 terminal and PC. 11. Turn the STT04 terminal on. Check the revision number of the start-up screen to verify that the upgrade was successful. RECOMMENDED SPARE PARTS Table lists the recommended spare parts for the STT04 terminal.

  • Page 82: Section 7 - Maintenance

    Refer to Charging STT04 Terminal in Section 3. If the STT04 terminal is inoperative, or if operation is faulty, refer to the troubleshooting section of this manual. CLEANING Do not allow cleaning solution or any other liquid to enter the CAUTION terminal case as it will damage internal components.

  • Page 83: Section 8 - Support Services

    SECTION 8 - SUPPORT SERVICES INTRODUCTION ABB is ready to help in the use, application and repair of its products. Contact your nearest sales office to make requests for sales, applica- tions, installation, repair, overhaul and maintenance contract ser- vices.

  • Page 84: Appendix A - Smart Positioner

    A configuration can be created off-line, without a connected field device. Figure provides an overview of the configuration function. The following table details the configuration process. SELECT SELECT ENTER SELECT ABB FSK ANALOG OTHERS SELECT DEVICE TRANSMITTER CONFIGURATION INPUT MODE...

  • Page 85: Create/Modify Configuration

    C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK. DEVICE TYPE → ABB FSK E N TE R HART Use the down arrow key to select Positioner.
  • Page 86 E N TE R SQUARE ROOT example LINEAR is the input characterization type. SQUARE NOTE: The STT04 terminal is capable of displaying 3 input characterization types on the screen. Use the up and down arrow keys to view the additional input characterization types.
  • Page 87 SMART POSITIONER Display Comments Move the indicator to proper selection. INPUT SIGNAL: Refer to the Smart Positioner instruction for an expla- → NORMAL ACT nation of terms. E N TE R REVERSE ACT The input can be damped with a value of 1 to 5 sec- DAMPING: onds.

  • Page 88: Calibration

    It becomes the working configuration. E N TE R READY CALIBRATION This section details the calibration functions of the STT04 terminal while interfacing an positioner. There are four types of calibration functions: Output D-to-A. •...

  • Page 89: Output D-To-A Calibration

    SMART POSITIONER Output D-to-A Calibration The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure. This selection allows you to adjust the four to 20 milliampere output of the field device. NOTE: Analog board must be installed for this function.

  • Page 90: Input A-To-D Calibration

    SMART POSITIONER Input A-to-D Calibration This procedure applies to Positioner configured for either ANALOG or DIGITAL. Any differences between the two are noted in the Com- ments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 91: Manual Position Calibration

    SMART POSITIONER Manual Position Calibration This procedure applies to Positioner configured for either ANALOG or DIGITAL. Any differences between the two are noted in the Com- ments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 92: Automatic Position Calibration

    SMART POSITIONER Automatic Position Calibration This procedure applies to Positioner configured for either ANALOG or DIGITAL. Any differences between the two are noted in the Com- ments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 93: Special Feature Key Functions

    SMART POSITIONER Display Comments ID TAGNAME C L E AR READY SPECIAL FEATURE KEY FUNCTIONS The special feature key selections available for the positioner vary from the other supported devices. The unique selections pertaining only to the positioner, are as follows: Fix set point/cancel fix set point.
  • Page 94 SMART POSITIONER PID Parameters Use this function to edit the PID parameters of the device. The parameters are as follows: Proportional gain adjustment Integral, the number of resets per minute. Derivative rate action. Positions actuator and help to minimize over- shoot.

  • Page 95: Reset Totals

    SMART POSITIONER Reset Totals The positioner has a travel counter that counts each movement of the positioner. The travel counter increments one for every movement that amounts to five percent of span. The total number of movements is used to help determine when maintenance is performed on final control elements.

  • Page 96: Monitor Key Functions

    SMART POSITIONER Monitor Key Functions The following functions apply to the positioner. Use the monitor function key to monitor: Position. Output air supply (O2). • • Set point. Air pressure. • • Deviation. Travel. • • Temperature. Reverse. • • Input air supply.

  • Page 97: Introduction

    APPENDIX B - EBTH TEMPERATURE TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the EBTH Smart Temperature Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations.
  • Page 98 TB82 ORP TB82 pION TB82 CONC Enter a name for the configuration ID tag using up to STT04 CONFIGURATION eight ASCII characters. To select a character, press the key that has the desired character. Continue to E N TE R press the key until the desired character appears.
  • Page 99 EBTH TEMPERATURE TRANSMITTER Display Comments Enter a day and press . Enter a month and ENTER DATE: press . Enter a year and press ENTER ENTER DAY: nn E N TE R MONTH: nn This date can represent the creation date of the con- YEAR: nnnn figuration, the date the device or element was installed, or some other significant date.
  • Page 100 EBTH TEMPERATURE TRANSMITTER Display Comments Enter the lower range temperature value and press LOWER RANGE VAL . Input the upper range value. ENTER nn.nn E N TE R UPPER RANGE VAL nn.nn E N TE R Select an initialization mode using the arrow keys. INITIALIZE MODE: →...

  • Page 101: Calibration

    It becomes the working configuration. E N TE R READY CALIBRATION This section details the EBTH temperature transmitter calibration functions of the STT04 terminal. There are two types of calibration functions: Bench calibration. • D-to-A adjust. •...
  • Page 102 EBTH TEMPERATURE TRANSMITTER Bench Calibration This procedure applies to EBTH Transmitters configured for either ANALOG or DIGITAL. Any difference between the two are noted in the Comments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.
  • Page 103 EBTH TEMPERATURE TRANSMITTER Display Comments Apply 100 mV to the transmitter. A message appears APPLY that indicates a stabilization time. 100.00 mV E N TE R AT 3(+), 4(-) NOTE: Refer to the EBTH instruction for detailed wir- THEN HIT ENTER ing diagrams of this procedure.

  • Page 104: Arrow Key Adjustment

    EBTH TEMPERATURE TRANSMITTER ARROW KEY ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using the up and down arrow keys. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 105: Meter Value Adjustment

    EBTH TEMPERATURE TRANSMITTER METER VALUE ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using values from an external current meter. This method is only valid for HART devices. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 106: Introduction

    Refer to Figure for an overview of the configuration function. The following table details the configuration process. SELECT THERMOCOUPLE TYPE SELECT SELECT ENTER SELECT SELECT ABB FSK ANALOG SELECT DEVICE TRANSMITTER CONFIGURATION SENSOR MODE TYPE TYPE ID TAG TYPE...
  • Page 107 C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK. DEVICE TYPE → ABB FSK E N TE R HART Use the right arrow key to select EQS.
  • Page 108 EQS TEMPERATURE TRANSMITTER Display Comments Select LINEAR. OUTPUT TYPE: → LINEAR If FUNC GENERATOR is selected, specify 5 input E N TE R FUNC GENERATOR and output points between 0 and 100%. Refer to the Platinum Standard Series Smart Tem- OUTPUT ACTION: perature Transmitter EQS instruction for descrip- →...

  • Page 109: Calibration

    E N TE R → YES ID TAGNAME E N TE R READY CALIBRATION This section details the EQS temperature transmitter calibration func- tions of the STT04 terminal. There are two types of calibration func- tions: Bench calibration. • D-to-A adjust. • NOTES: When calibrating, a field device must be connected to the STT04 terminal.

  • Page 110: Calibration Flowchart (Eqs

    EQS TEMPERATURE TRANSMITTER A D JU S T L O W A D JU S T H IG H B EN C H A D JU S T L O W A D JU S T H IG H A PP LY 0 m V C A L IBR AT IO N C A LIBR AT IO N C A LIBR AT IO N...
  • Page 111 EQS TEMPERATURE TRANSMITTER Display Comments Apply 0.00 mV to the transmitter. APPLY 0.00 mV NOTE: Refer to the EQS instruction for detailed wir- E N TE R AT 3(+), 4(-) ing diagrams of this procedure. THEN HIT ENTER Apply 100 mV to the transmitter. APPLY 100.00 mV E N TE R...

  • Page 112: To-A Adjust

    EQS TEMPERATURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure. This selection allows you to adjust the four to 20 milliampere output of the field device. Display Comments This operation will cause a change in output not cor-...

  • Page 113: Introduction

    APPENDIX D - PTH PRESSURE TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the PTH Pressure Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations. Erase configurations.
  • Page 114 TB82 ORP TB82 pION TB82 CONC Enter a name for the configuration ID tag using up to STT04 CONFIGURATION eight ASCII characters. To select a character, press the key that has the desired character. Continue to E N TE R press the key until the desired character appears.
  • Page 115 PTH PRESSURE TRANSMITTER Display Comments Enter a day and press . Enter a month and ENTER DATE: press . Enter a year and press ENTER ENTER DAY: nn E N TE R MONTH: nn This date can represent the creation date of the con- YEAR: nn figuration, the date the device or element was installed, or some other significant date.
  • Page 116 PTH PRESSURE TRANSMITTER Display Comments Refer to the Platinum Standard Series Smart Pres- INITIALIZE MODE: sure Transmitter PTH instruction for mode descrip- → LOW tion. E N TE R HIGH Make a selection using the arrow keys. FAIL MODE: → LOW E N TE R HIGH LAST...

  • Page 117: Rezero

    PTH PRESSURE TRANSMITTER CALIBRATION This section details the PTH pressure transmitter calibration functions using an STT04 terminal. There are three types of calibration func- tions: Bench calibration. • Rezero. • D-to-A adjust. • NOTES: When calibrating, a field device must be connected to the STT04 terminal.

  • Page 118: Bench Calibration

    PTH PRESSURE TRANSMITTER Bench Calibration This procedure applies to PTH pressure transmitters configured for either ANALOG or DIGITAL. Any differences between the two are noted in the Comments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.
  • Page 119 PTH PRESSURE TRANSMITTER Display Comments Select UPDOWN ARROW KEYS. D/A CAL USING →UPDOWN ARROW KEYS NOTE: Refer to METER VALUE ADJUSTMENT E N TE R METER VALUE ENTRY details about meter value entry. Adjust transmitter output using the up and down ADJUST TO 4 mA arrow keys.
  • Page 120 PTH PRESSURE TRANSMITTER Rezero The rezero procedure allows you to zero the transmitter without going through the complete bench calibration procedure. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 121: Arrow Key Adjustment

    PTH PRESSURE TRANSMITTER ARROW KEY ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using the up and down arrow keys. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 122: Meter Value Adjustment

    PTH PRESSURE TRANSMITTER METER VALUE ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using values from an external current meter. This method is only valid for HART devices. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 123: Introduction

    APPENDIX E - PTS PRESSURE TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the PTS Pressure Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations. Erase configurations.
  • Page 124 C O N F IG MODIFY screens will appear with the values and arrow posi- ERASE tions as they were originally configured. Select ABB FSK. DEVICE TYPE → ABB FSK E N TE R HART Use the down arrow key to select PTS.
  • Page 125 PTS PRESSURE TRANSMITTER Display Comments Select an engineering unit best suited for the ENGINEERING UNIT application. iH20cmH2OmmHg → E N TE R PSIMPAKPA BARSmBARKgcm2 Input lower range value using the arrow keys, then LOWER RANGE VAL. press . Input the upper range value. ENTER nn.nn UNITS E N TE R...

  • Page 126: Calibration

    E N TE R → YES ID TAGNAME READY E N TE R CALIBRATION This section details the PTS pressure transmitter calibration functions using an STT04 terminal. There are three types of calibration func- tions: Bench calibration. • Rezero. • D-to-A adjust.

  • Page 127: Calibration Flowchart (Pts

    PTS PRESSURE TRANSMITTER E N T E R L OW E N T E R H IG H A PP LY L O W A PP LY H IG H D IG ITA L B EN C H C A L IBR AT IO N C A LIBR AT IO N C A L IBR ATIO N C A LIBR AT IO N...
  • Page 128 PTS PRESSURE TRANSMITTER Display Comments Enter the low calibration pressure value and press LOW CALIB PRESSURE . Enter the high calibration pressure value. ENTER nn.nn UNITS E N TE R HIGH CALIB PRESSURE nn.nn UNITS Apply the low calibration pressure to the input of APPLY PRESSURE OF transmitter as specified earlier.
  • Page 129 PTS PRESSURE TRANSMITTER Rezero The rezero procedure allows you to zero the transmitter without going through the complete bench calibration procedure. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 130: To-A Adjust

    PTS PRESSURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure. This selection allows you to adjust the four to 20 milliampere output of the field device. Display Comments This operation will cause a change in output not cor-...

  • Page 131: Appendix F - Hart Universal

    APPENDIX F - HART UNIVERSAL INTRODUCTION This appendix covers the universal HART configuration function. An STT04 can communicate with an unsupported HART device and edit the following fields; ID tag, device address, message and descriptor. HART UNIVERSAL CONFIGURATION Refer to Figure for an overview of the HART configuration function.

  • Page 132: Hart Universal Configuration

    TB82 CONC TZID/AZH → HART UNIV Enter a name for the configuration ID tag using up to STT04 CONFIGURATION 8 ASCII characters. To select a character, press the key that has the desired character. Continue to press E N TE R the key until the desired character appears.
  • Page 133 HART UNIVERSAL Display Comments Enter a day and press . Enter a month and ENTER DATE: press . Enter a year and press ENTER ENTER E N TE R MONTH This date can represent the creation date of the con- YEAR nnnn figuration, the date the device or element was...

  • Page 134: Introduction

    A configuration can be created off-line, without a connected field device. Figure provides and overview of the configuration process. The follow- ing table details the configuration process. SELECT SELECT SELECT SELECT ENTER ABB FSK ANALOG OTHERS SELECT DEVICE TRANSMITTER CONFIGURATION OUTPUT OUTPUT...
  • Page 135 C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK as device type. DEVICE TYPE E N TE R → ABB FSK HART Use the down arrow key and select BCN.
  • Page 136 3/2 FLOW MODE E N TE R 5/2 FLOW MODE NOTE: The STT04 terminal is capable of displaying → FUNC GEN 3 output types on the screen. Use the up and down arrow keys to view the additional output types.
  • Page 137 BCN PRESSURE TRANSMITTER Display Comments Input lower range value using the number keys and LOWER RANGE VAL. press . Input the upper range value. The ENTER nn.nn UNITS E N TE R UNITS displayed will be those designated in the pre- UPPER RANGE VAL.

  • Page 138: Calibration

    • NOTES: When calibrating, a field device must be connected to the STT04 terminal. To change calibration or configuration parameters of a field device that is connected to an IMFBS01 module, the transmitter must be taken off-line. This is done at the INFI 90 OPEN console.
  • Page 139 BCN PRESSURE TRANSMITTER Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual. B R ATE → YES Select YES.
  • Page 140 E N TE R THEN HIT ENTER Apply the middle range value. This value is calcu- APPLY PRESSURE OF lated by STT04 terminal using low and high values. nn.nn UNITS E N TE R THEN HIT ENTER If configured digitally this adjust selection does not ADJUST TO 4 mA appear.
  • Page 141 BCN PRESSURE TRANSMITTER Rezero The rezero procedure allows you to zero the transmitter without going through the complete bench calibration procedure. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 142: To-A Adjust

    BCN PRESSURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANA- LOG communication mode, specified in the configuration procedure. This selection allows you to adjust the four to 20 milliampere output of the field device.

  • Page 143: Appendix H - Eqn Temperature Transmitter

    The following table details the configuration process. SELECT SELECT THERMOCOUPLE APPROXIMATION TYPE METHOD SELECT SELECT ENTER SELECT SELECT ABB FSK SELECT ANALOG DEVICE TRANSMITTER CONFIGURATION SENSOR MODE TYPE TYPE ID TAG TYPE TYPE...
  • Page 144 C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK. DEVICE TYPE E N TE R → ABB FSK HART Use the arrow keys to select EQN.
  • Page 145 EQN TEMPERATURE TRANSMITTER Display Comments Select 100Ω Pt 385 type. RTD TYPE → 100Ω Pt 385 E N TE R 100Ω Pt 392 Select 2-WIRE. NUMBER OF ELEMENTS: → 2-WIRE E N TE R 3-WIRE DUAL Choose the desired temperature unit. ENGINEERING UNITS →...

  • Page 146: Calibration

    It becomes the working configuration. E N TE R READY CALIBRATION This section details the EQN temperature transmitter calibration func- tions of the STT04 terminal. There are two types of calibration func- tions: Bench calibration. • D-to-A adjust. •...

  • Page 147: Calibration Flowchart (Eqn

    EQN TEMPERATURE TRANSMITTER Refer to Figure for an overview of the calibration functions. B EN C H A PP LY 0 m V A PP LY 2 5 m V T H E R M O C O U P LE S IG N A L S IG N A L E N T E R L OW...
  • Page 148 EQN TEMPERATURE TRANSMITTER Display Comments Apply 0 mV to the transmitter. APPLY 0 mV SIGNAL E N TE R THEN HIT ENTER Apply 25 mV to the transmitter. APPLY 25 mV SIGNAL E N TE R THEN HIT ENTER Enter the field device ambient temperature in ENTER TRANSMITTER degrees Celsius using the number keypad.

  • Page 149: To-A Adjust

    EQN TEMPERATURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure. This selection allows you to adjust the four to 20 milliampere output of the field device. Display Comments This operation will cause a change in output not cor-...

  • Page 150: Appendix I - Xm/Sm/Xe Magnetic Flowmeter

    APPENDIX I - XM/SM/XE MAGNETIC FLOWMETER INTRODUCTION This appendix covers the configuration and calibration functions of the XM/SM/XE Magnetic Flowmeter (Mag Flow). Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • •...
  • Page 151 C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK as device type. DEVICE TYPE E N TE R → ABB FSK HART Use the down arrow key and select XM/SM/XE.
  • Page 152 XM/SM/XE MAGNETIC FLOWMETER Display Comments Enter a value between 0 and 32 seconds. DAMPING: (0 - 32 SEC) E N TE R _nn.nn SEC Select required engineering units. SELECT PV EU → I/s NOTE: If not using User Defined engineering units E N TE R skip the next five screens to RANGE VALUES.
  • Page 153 XM/SM/XE MAGNETIC FLOWMETER Display Comments Enter the calibration factor. RANGE DN: E N TE R n.nnn UNITS Make a selection using the arrow keys. FAIL MODE: → LOW E N TE R HIGH Select the engineering units for the totalizer. SELECT TOT.

  • Page 154: Calibration

    → YES ID TAGNAME E N TE R READY CALIBRATION This section details the calibration functions of the STT04 terminal while interfacing an XM/SM/XE Mag Flow Meter. There are two types of calibration functions: Empty pipe detector. • D-to-A adjust.

  • Page 155: Empty Pipe Detector

    XM/SM/XE MAGNETIC FLOWMETER D TO A A D JU S T TO A D JU S T TO A D JU S T 4 m A 2 0 m A C A L IB R ATIO N C O M P LE T E A D JU S T E N T E R E M P T Y PIP E...

  • Page 156: To-A Adjust

    XM/SM/XE MAGNETIC FLOWMETER Display Comments Empty pipe detector calibration is complete. ID TAGNAME E N TE R READY D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure.

  • Page 157: Appendix J - Tbn480 Conductivity Transmitter

    APPENDIX J - TBN480 CONDUCTIVITY TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the TBN480 Conductivity Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations. Erase configurations.
  • Page 158 C O N F IG MODIFY screens will appear with the values and cursor posi- ERASE tions as originally configured. Select ABB FSK. DEVICE TYPE → ABB FSK E N TE R HART Use the down arrow key to select TBN480 cond.
  • Page 159 TBN480 CONDUCTIVITY TRANSMITTER Display Comments Refer to Smart Conductivity Transmitter Series SENSOR GROUP TBN480 instruction for description. → A E N TE R Refer to Smart Conductivity Transmitter Series RANGE JUMPER TBN480 instruction for description. HIGH E N TE R MEDIUM →...
  • Page 160 TBN480 CONDUCTIVITY TRANSMITTER Display Comments Enter the lower range temperature value and press LOWER RANGE VAL. . Input the upper range value. Low and high ENTER nnn.nn µS/cm default values are dependent on the sensor group E N TE R UPPER RANGE VAL.

  • Page 161: Calibration

    TBN480 CONDUCTIVITY TRANSMITTER CALIBRATION This section details the TBN480 conductivity transmitter calibration functions using the STT04 terminal. There are three types of calibra- tion functions: Process. • Edit. • Reset. • NOTES: When calibrating, a field device must be connected to the STT04 terminal.

  • Page 162: Calibrate Process Conductivity

    TBN480 CONDUCTIVITY TRANSMITTER CALIBRATE PROCESS CONDUCTIVITY The following procedure steps through the calibration of the process conductivity. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 163: Calibrate Process Temperature

    TBN480 CONDUCTIVITY TRANSMITTER Display Comments CALIBRATION COMPLETE Calibration complete. ID TAGNAME E N TE R READY CALIBRATE PROCESS TEMPERATURE This section steps through calibrating the process temperature. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 164: Editing The Calibration Constants

    TBN480 CONDUCTIVITY TRANSMITTER Display Comments Use the numeric keys to enter the process CHANGE TEMP FOR CALI- temperature. BRATION E N TE R nn.nn °C WORKING E N TE R CALIBRATION COMPLETE ID TAGNAME E N TE R READY Editing the Calibration Constants These functions are for recording or modifying slope or offset calibra- tion constants.

  • Page 165: Edit Temperature

    TBN480 CONDUCTIVITY TRANSMITTER Display Comments Select EDIT CAL. CALIBRATION PROCESS CAL E N TE R → EDIT CAL RESET CAL Select CONDUCTIVITY. EDIT CAL DATA → CONDUCTIVITY E N TE R TEMPERATURE To view values press twice. ENTER CONDUCTIVITY To change the slope enter the correct number and PROCESS CAL press ENTER...
  • Page 166 TBN480 CONDUCTIVITY TRANSMITTER Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual. B R ATE → YES Select YES.

  • Page 167: Reset To Factory Configuration

    TBN480 CONDUCTIVITY TRANSMITTER Reset to Factory Configuration This function resets all of the device parameters to the factory set- tings. Refer to the product instruction for information on the factory settings. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 168: Appendix K - Tbn580 Transmitter

    APPENDIX K - TBN580 TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the TBN580 Transmitter. Refer to OPERATING PROCEDURES Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations. Erase configurations. •...
  • Page 169 ANTIMONY slope 59.15 mV at 25°C. ANTIMONY: isopotential 1.5 pH; slope 51 mV at 25°C. NOTE: If after selecting ANTIMONY, the STT04 ter- minal branches to a TEMPERATURE DISPLAY UNITS selection screen, choose the desired temper- ature unit. CREATE/MODIFY CONFIGURATION...
  • Page 170 TBN580 TRANSMITTER Display Comments Select 3.01 K BALCO. TEMP COMP INPUT → 3.01 K BALCO When NONE is selected, the STT04 terminal E N TE R NONE branches to a TEMPERATURE DISPLAY UNITS selection screen. Choose the desired temperature unit.
  • Page 171 TBN580 TRANSMITTER Display Comments Enter the lower range value and press . Input ENTER LOWER RANGE VAL. the upper range value. _nn.nn pH E N TE R UPPER RANGE VAL. nn.nn pH Refer to the Smart Specific Ion Transmitter Series INITIALIZE MODE: TBN580 instruction for description.

  • Page 172: Calibration

    TBN580 TRANSMITTER CALIBRATION This section details the calibration functions of the STT04 terminal while interfacing a TBN transmitter. There are three types of calibra- tion functions: Process calibration. • Bench calibration (pH and temperature). • D-to-A adjust. • NOTES: When calibrating, a field device must be connected to the STT04 terminal.
  • Page 173 TBN580 TRANSMITTER Process Calibration This procedure applies to TBN transmitters configured for either ANA- LOG or DIGITAL. Any differences between the two are noted in the Comments column. Display Comments Select YES. OUTPUT WILL BE AFFECTED! PROCEED? C A LI- B R ATE →...

  • Page 174: Bench Calibration Ph

    TBN580 TRANSMITTER Display Comments Value from last calibration. If NEW SENSOR, effi- CHANGE ciency will be 98%. This value can be changed if EFFICIENCY? desired. A change in efficiency will affect the calibra- E N TE R nn.nn% tion span. HIT ENTER The current PH value is displayed.
  • Page 175 TBN580 TRANSMITTER Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual. B R ATE → YES Select YES. Select BENCH CAL pH.
  • Page 176 TBN580 TRANSMITTER Display Comments The value displayed is the temperature of the pro- CHANGE pH CAL cess (interior of sensor). Default is 25°C. TEMPERATURE? E N TE R nnn°UNITS NOTE: If a new temperature value is entered, it is used only for pH calibration. This change does not affect the calibration on the temperature sensor.

  • Page 177: Bench Calibration Temperature

    TBN580 TRANSMITTER Bench Calibration Temperature The following procedure steps through the bench calibration of the temperature. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 178: D-To-A Adjust

    TBN580 TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode, specified in the configuration proce- dure. This selection allows you to adjust the four to 20 milliampere output of the field device. Display Comments This operation will cause a change in output not cor-...
  • Page 179 TBN580 TRANSMITTER Display Comments ID TAGNAME E N TE R READY CALIBRATION K - 12...

  • Page 180: Appendix L - Tbn581 (Orp/Pion) Transmitter

    APPENDIX L - TBN581 (ORP/pION) TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the TBN581 (ORP/pION) Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations. • • Get configurations. Erase configurations.
  • Page 181 MODIFY screens appear with the val- C O N F IG MODIFY ues and cursor positions as originally configured. ERASE Select ABB FSK as device type. DEVICE TYPE E N TE R → ABB FSK HART Use the down arrow key and select TB581 ORP.
  • Page 182 TBN581 (ORP/pION) TRANSMITTER Display Comments Select ORP/pION. TRANSMITTER TYPE cond TBN E N TE R pH TBN → ORP/pION Select NO. OUTPUT FUNC GEN → NO If YES is selected enter 5 input and output points. E N TE R Values must be between 0 and 100%.

  • Page 183: Calibration

    (using ) to a device SEND CONFIG before calibrating. CALIBRATION This section details the calibration functions of the STT04 terminal while interfacing a TBN581 ORP/pION transmitter. There are four types of calibration functions: Process calibration. • Bench calibration (ORP/pION).

  • Page 184: Calibration Flowchart (Tbn581

    TBN581 (ORP/pION) TRANSMITTER E N T E R N E W C A L C U LATE D C U M U LAT IV E C A L C U LATE D P R O C E S S N E W S E N S O R D E S IR E D R E A D IN G S E N S O R O F F S ET...

  • Page 185: Bench Calibration (Orp/Pion)

    TBN581 (ORP/pION) TRANSMITTER Display Comments Value from last calibration. If NEW SENSOR, effi- CHANGE ciency will be 98%. This value can be changed if EFFICIENCY? desired. A change in efficiency will affect calibration E N TE R nn.nn% span. HIT ENTER CURRENT READING nn.nn mV E N TE R...
  • Page 186 TBN581 (ORP/pION) TRANSMITTER Display Comments Select BENCH CAL. CALIBRATION PROCESS CAL E N TE R → BENCH CAL D-TO-A ADJUST SAME SENSOR:CALCULATED SENSOR OFFSET, INPUT SOURCE: CALCULATED EFFICIENCY, and CUMULATIVE → SAME SENSOR OFFSET CHANGE are recalculated. E N TE R NEW SENSOR mV SOURCE NEW SENSOR: CALCULATED SENSOR OFFSET,...

  • Page 187: Bench Calibration (Mv

    TBN581 (ORP/pION) TRANSMITTER Display Comments This value shows the offset change over time for a CUMULATIVE particular sensor. Value resets to 0.00 mV if installing OFFSET CHANGE a new sensor. E N TE R nnn pH HIT ENTER Calibration complete. ID TAGNAME E N TE R READY...

  • Page 188: To-A Adjust

    TBN581 (ORP/pION) TRANSMITTER Display Comments Displays low mV calibration value, and the uncali- APPLY nn.nn mV brated mV values determined from the input source. nn.nn mV E N TE R HIT ENTER WHEN STABLE Displays high mV calibration value, and the uncali- APPLY nn.nn mV brated mV values determined from the input source.
  • Page 189 TBN581 (ORP/pION) TRANSMITTER Display Comments Use the arrow keys to adjust the 20 mA signal. ADJUST TO 20 mA E N TE R THEN HIT ENTER ID TAGNAME E N TE R READY CALIBRATION L - 10...

  • Page 190: Appendix M - Tzid/Azh Positioner

    APPENDIX M - TZID/AZH POSITIONER INTRODUCTION This appendix covers the configuration, calibration and special fea- ture functions of the TZID/AZH Positioner. Table lists the error and problem codes of the TZID/AZH positioner. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations.
  • Page 191 TB82 pION TB82 CONC → TZID/AZH HART UNIV Enter a name for the configuration ID tag using up to STT04 CONFIGURATION 8 ASCII characters. To select a character, press the key that has the desired character. Continue to press E N TE R the key until the desired character appears.
  • Page 192 TZID/AZH POSITIONER Display Comments Type a descriptor string using up to 16 characters. DESCRIPTOR: This field can be used for notations about the device or process. E N TE R ←PREVIOUS NEXT→ To select a character, press the key that has the desired character.
  • Page 193 TZID/AZH POSITIONER Display Comments Use the stroke range to further reduce the valve MIN STROKE RANGE: range given by the valve stops. 0.00 % E N TE R MAX STROKE RANGE: 100.00 % A percentage of the input current where the zero SHUT-OFF VALUE point occurs.

  • Page 194: Calibration

    TZID/AZH POSITIONER CALIBRATION This section details the TZID/AZH positioner calibration functions using an STT04 terminal. NOTE: When calibrating, a field device must be connected to the STT04 terminal. Refer to Figure for an overview of the calibration functions. M A N UA L...

  • Page 195: Manual Range Adjustment

    TZID/AZH POSITIONER Display Comments Select FULL AUTOSTROKE to adjust all the valve →FULL AUTOSTROKE and control parameters. CONTROL PARAM ONLY E N TE R VALVE RANGE ONLY Select CONTROL PARAM ONLY to adjust adapta- ZERO ONLY tion time, noise, Kp value, Tv value, and minimum threshold response (increasing/decreasing) or to adjust the control parameters of the positioner.

  • Page 196: Lever Zero Position

    TZID/AZH POSITIONER Display Comments ENTER VALVE RANGE AS % LEVER RANGE. E N TE R VALVE RANGE MUST NOT BE LESS THAN 10 % Enter a minimum valve range and press ENTER MIN VALVE RANGE nnn.nn % Enter a maximum valve range. MAX VALVE RANGE nnn.nn % Select YES to make the changes permanent.

  • Page 197: Spring Action Actuator

    TZID/AZH POSITIONER Display Comments Select the appropriate direction of rotation. LEVER SHAFT STOP TURNING NOTE: Direction of rotation is looking into the open E N TE R → CLOCKWISE cover of the positioner. COUNTER CLOCKWISE Select YES to make the changes permanent. MAKE CHANGES PERMANENT ? E N TE R...

  • Page 198: Special Feature

    TZID/AZH POSITIONER Display Comments Complete. ID TAGNAME READY E N TE R SPECIAL FEATURE The following section details unique special feature functions for the TZID/AZH positioner. Device Information This function shows the current settings of the positioner. Display Comments Select DEVICE INFORMATION. →DEVICE INFORMATION CONTROL PARAMETERS S PE C IA L...

  • Page 199: Control Parameters

    TZID/AZH POSITIONER Display Comments Complete. ID TAGNAME E N TE R READY Control Parameters Use this function to view measured stroke time, view and edit propor- tional gain, deviation action, go pulse, offset, and noise of the posi- tioner. The screen flow of this section applies for TZID/AZH revision 5.x or greater.
  • Page 200 TZID/AZH POSITIONER Display Comments Edit the go pulse value. GO PULSE (mSEC) If the actuator is still, the controller provides an E N TE R nn.n amplified output signal for the defined pulse time to DOWN: nn.n achieve a rapid startup of the actuator. NOTE: If overshoot occurs, reduce go pulse value.

  • Page 201: Characteristic Curve

    TZID/AZH POSITIONER Characteristic Curve Use this function to create a user-defined characteristic curve by set- ting input and output points. Display Comments Select CHARACTERIST. CURVE. DEVICE INFORMATION CONTROL PARAMETERS S PE C IA L FE ATU R E →CHARACTERIST. CURVE OPERATING MODE MODIFY and ERASE selections appear if a charac- CHARACTERIST.

  • Page 202: Operating Mode

    TZID/AZH POSITIONER Display Comments Select YES to save changes. MAKE CHANGES PERMANENT? E N TE R → YES ID TAGNAME E N TE R READY Operating Mode Use this function to change operating modes. The screen flow of this section applies for TZID/AZH positioners with revision 5.x or greater. Display Comments Select OPERATING MODE.

  • Page 203: Device Self Test

    TZID/AZH POSITIONER Display Comments ID TAGNAME E N TE R READY Device Self Test Use this function to perform a self-test and report status of the posi- tioner. Display Comments Select DEVICE SELF TEST. CONTROL PARAMETERS CHARACTERIST. CURVE S PE C IA L FE ATU R E OPERATING MODE →DEVICE SELF TEST...

  • Page 204: Master Reset

    TZID/AZH POSITIONER Master Reset Use this function to return the positioner to factory settings. Display Comments Select MASTER RESET. CHARACTERIST. CURVE This resets the positioner. S PE C IA L FE ATU R E OPERATING MODE DEVICE SELF TEST Select YES to reset the positioner. MAKE CHANGES PERMANENT? E N TE R...

  • Page 205: Error Messages (Tzid/Azh

    Increase time limit using STT when hardware is ok. ROM DEFECTIVE Positioner ROM is defective. Call ABB technical support. SET-PT OUT OF RANGE Set point is out of range. Adjust the set point range using the STT.
  • Page 206 TZID/AZH POSITIONER Table M-1. Error Messages for TZID/AZH Positioner Message Description Corrective Action STROKE COUNT Stroke counter limit exceeded. Start valve and positioner diagnosis EXCEED steps according to maintenance prac- tices. VALUE SHOULD NOT BE User-defined characteristic curve entry Make sure the value last entered is LESS THAN PREVIOUS error.

  • Page 207: Appendix N - Tb82 Transmitter

    APPENDIX N - TB82 TRANSMITTER INTRODUCTION This appendix covers the configuration, calibration and special fea- ture functions of the TB82 transmitter. Table lists problem codes and Table lists error codes of the TB82 transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations.
  • Page 208 TB82 ORP TB82 pION TB82 CONC Enter a name for the configuration ID tag using up to STT04 CONFIGURATION 8 ASCII characters. To select a character, press the key that has the desired character. Continue to press E N TE R the key until the desired character appears.
  • Page 209 TB82 TRANSMITTER Display Comments Enter a day and press . Enter a month and ENTER DATE: press . Enter a year. ENTER DAY: nn E N TE R MONTH: nn This date can represent the creation date of the con- YEAR: nnnn figuration, the date the device or element was installed, or some other significant date.

  • Page 210: Calibration

    READY E N TE R CALIBRATION This section details the TB82 transmitter calibration functions using an STT04 terminal. NOTE: When calibrating, a field device must be connected to the STT04 terminal. Refer to Figure for an overview of the calibration functions.
  • Page 211 TB82 TRANSMITTER One-point calibration conducts an offset adjustment on the sensor input. Use this type of calibration when the sensor is in the final installed location. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 212: Two-Point Calibration

    TB82 TRANSMITTER Display Comments The terminal displays the calculated sensor offset in CALCULATED millivolts. SENSOR OFFSET E N TE R nnn.n mV PRESS ENTER If any warnings or messages exist pertaining to this ID TAGNAME device, the terminal will list them. E N TE R READY Two-point Calibration...
  • Page 213 TB82 TRANSMITTER Display Comments Enter a process temperature value. ENTER PROCESS TEMPERATURE This screen appears only for 2 POINT CAL when E N TE R ° performing a pH CAL. 25 C is the default value. nn.nn Enter the low value of the buffer or standard and LOW CALIB press .

  • Page 214: Temperature Calibration

    TB82 TRANSMITTER Temperature Calibration This procedure describes how to perform a temperature calibration. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Selecting YES will hold the AFFECTED! PROCEED? C A LI- output during calibration.

  • Page 215: Edit Calibration

    TB82 TRANSMITTER Edit Calibration This procedure describes how to edit a calibration. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Selecting YES will hold the AFFECTED! PROCEED? C A LI- output during calibration.

  • Page 216: Reset Calibration

    TB82 TRANSMITTER Reset Calibration This procedure describes how to reset a calibration back to the default settings. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Selecting YES will hold the AFFECTED! PROCEED? C A LI- output during calibration.

  • Page 217: Output D/A Calibration

    TB82 TRANSMITTER Output D/A Calibration Output D/A Calibration is used to trim the output signal to maintain precise transmission of the process variable. The procedure that fol- lows details output adjustment using the arrow keys. Adjustment can be made by meter value entry. Refer to Appendix B for details pertain- ing to meter value entry adjustment.

  • Page 218: Special Feature

    TB82 TRANSMITTER Display Comments Use the arrow keys to adjust output shown on the ADJUST TO 20 mA meter to 20 mA. E N TE R THEN HIT ENTER ID TAGNAME E N TE R READY SPECIAL FEATURE The following section details unique special feature functions for the TB82.

  • Page 219: Hart Special Feature

    TB82 TRANSMITTER HART Special Feature This section describes the HART special features under the special feature key relating to the TB82. Sensor Setup Use this special feature function to view the upper and lower limits and the minimum span, serial number, and final assembly number of the sensor.
  • Page 220 TB82 TRANSMITTER Display Comments View the final assembly number. FINAL ASSEMBLY # E N TE R nnnnnnnn If any warnings or messages exist pertaining to this ID TAGNAME device, the terminal will list the message. E N TE R READY Master Reset Use this function to perform a transmitter reset.

  • Page 221: Number Of Response Preambles

    TB82 TRANSMITTER Display Comments If any warnings or messages exist pertaining to this ID TAGNAME device, the terminal will list the message. E N TE R READY Number of Response Preambles Use this function to set the number of response preambles to be sent from the device at the start of the response.

  • Page 222: Reset Configuration Change Flag

    Table lists the TB82 transmitter error codes that can appear on the STT04 terminal. Error codes result from fault conditions that ren- der the device inoperable. All codes are listed in alphabetical order. PROBLEM AND ERROR CODES (TB82)

  • Page 223: Problem Codes Of Tb82 Transmitter

    Contact ABB. BA.F.CAL Out of range or missing Contact ABB for factory calibration procedure. Calibrate temper- factory calibration for 3-kΩ ature sensor for short-term usage until factory calibration can be Balco temperature sensor performed.
  • Page 224 TB82 TRANSMITTER Table N-1. Problem Codes of TB82 Transmitter (continued) Code Description Corrective Action HI.G.CKT pH measuring electrode Verify sensor wiring connections. impedance circuit failure - Verify sensor does not have any exposed wire from nicks, etc. If high range error it does, repair (if possible) or replace.
  • Page 225 TB82 TRANSMITTER Table N-1. Problem Codes of TB82 Transmitter (continued) Code Description Corrective Action HI.PV PV above transmitter range Verify process conditions are within transmitter range. PV must be within transmitter range. Verify sensor wiring connections. Verify sensor does not have any exposed wire from nicks, etc. If it does, repair (if possible) or replace.
  • Page 226 TB82 TRANSMITTER Table N-1. Problem Codes of TB82 Transmitter (continued) Code Description Corrective Action HI.TEMP Temperature above Verify process conditions are within transmitter range. PV must transmitter range be within transmitter range. Verify process conditions are within configured output range. If PV is outside configured range, increase output range.
  • Page 227 TB82 TRANSMITTER Table N-1. Problem Codes of TB82 Transmitter (continued) Code Description Corrective Action LO.GL.AD pH measuring electrode Input PCB assembly glass pH impedance circuit failure exists. impedance below Disable diagnostics and order replacement input PCB assembly. transmitter A/D range Existing input PCB assembly should properly function until new assembly is received.
  • Page 228 Electronically test sensor and temperature compensator (refer to the product instruction). Replace sensor if it does not meet requirements. NO.F.CAL Missing factory calibration Contact ABB for factory calibration procedure. Calibrate sensor and functional SEEPROM for short-term usage until factory calibration can be performed. OPEN Open sensor cable or Verify sensor wiring connections.

  • Page 229: Error Codes Of The Tb82 Transmitter

    Contact ABB. PT.F.CAL Out of range or missing Contact ABB for factory calibration procedure. Calibrate temper- factory calibration for Pt 100 ature sensor for short-term usage until factory calibration can be temperature sensor performed.

  • Page 230: Appendix O - Stt04 Downlink Software

    Upload and download device configurations from PC. • Create configuration databases on PC. • The software is provided on a CD and is shipped with the STT04 ter- minal. Software installation is detailed in Section NOTE: If you do not have DownLink software, contact the nearest ABB sales office for availability.
  • Page 231 STT04 DOWNLINK SOFTWARE TC00654B Figure O-1. Password Key Screen 4. Click Password and select Add. The screen shown in Figure appears. TC00655B Figure O-2. Add User Dialog Box 5. Click in Enter your User Name and type a user name of at least three and up to 32 characters.

  • Page 232: Deleting A User

    STT04 DOWNLINK SOFTWARE Table O-1. User Level Accessibility Access Level Menu Item Operation Supervisor Engineer Technician Database Open Exit View Configurations Connected STT04 Database files Transfer Configurations Upload from STT04 Download to STT04 Utilities Test Communication Change STT04 Name Special Advanced...

  • Page 233: Bypass

    STT04 DOWNLINK SOFTWARE 6. Remove the Password Key disk and store in a safe and secure location with limited access. Only Supervisor security level personnel should have access to the Password Key disk. Bypass Use this function to bypass the security feature. When Bypass is...

  • Page 234: Using Downlink Software

    Database files Shows a list of configuration files in the current database. Transfer Upload from STT04 Transfers configuration files from a connected STT04 to a database Configurations file folder on the PC. Download to STT04 Copies configurations files from a PC database folder to a con- nected STT04.

  • Page 235: Start

    STT04 DOWNLINK SOFTWARE Start To start DownLink software: 1. Click Start, select Programs and choose the ABB program group. 2. Double click the STT04 icon. 3. Click Password. A password dialog box appears. 4. Type your user name and password and click OK. The DownLink software application opens (Fig.

  • Page 236: View Configurations

    Connect the female end of the RS-232-C cable to a vacant RS-232-C port (serial port) on the personal computer. b. Connect the male end of the RS-232-C cable to the STT04 terminal. 2. Start the DownLink software. Refer to...

  • Page 237: Database Files

    STT04 DOWNLINK SOFTWARE 3. Place the STT04 terminal into the remote mode. Refer to UPLOADING DOWNLOADING CONFIGURATIONS Section 4 for details. 4. Click View Configurations and select Connected STT04 terminal. A list of configurations appears. 5. Click Cancel after viewing.

  • Page 238: Upload From Stt04

    Connect the female end of the RS-232-C cable to a vacant RS-232-C port (serial port) on the personal computer. b. Connect the male end of the RS-232-C cable to the STT04 terminal. 2. Start the DownLink software. Refer to...

  • Page 239: Download To Stt04

    Connect the female end of the RS-232-C (customer supplied) cable to a vacant RS-232-C port (serial port) on the personal computer. b. Connect the male end of the RS-232-C cable to the STT04 terminal. 2. Start the DownLink software program. Refer to...

  • Page 240: Utilities

    Connect the female end of the RS-232-C cable to a vacant RS-232-C port (serial port) on the personal computer. b. Connect the male end of the RS-232-C cable to the STT04 terminal. 2. Start the DownLink software. Refer to...

  • Page 241: Change Stt04 Name

    CHANGE STT04 NAME The STT04 terminal is shipped from the factory with the following name: ABB STT04. It is good practice to change the name of an STT04 terminal when multiple terminals are in use that have different configurations. Renaming helps to prevent overwriting the configura- tions of another terminal.

  • Page 242: Special Advanced

    Connect the female end of the RS-232-C (customer supplied) cable to a vacant RS-232-C port (serial port) on the personal computer. b. Connect the male end of the RS-232-C cable to the STT04 terminal. 2. Start the DownLink software. Refer to...

  • Page 243: Appendix P - As800 Pressure Transmitter

    Refer to Figure for an overview of the configuration function. The following table details the configuration process. Figure P-1. Configuration Flowchart (AS800) The STT04 does not suppport configuration of the AS800 transfer function or controller function. INTRODUCTION P - 1...
  • Page 244 TB82 pION TB82 CONC TZID/AXH →AS800 Enter a name for the configuration ID tag using up to STT04 CONFIGURATION eight ASCII characters. To select a character, press the key that has the desired character. Continue to E N TE R press the key until the desired character appears.
  • Page 245 AS800 PRESSURE TRANSMITTER Display Comments Type a descriptive message using up to 32 charac- MESSAGE: ters. This field can be used to note anything of impor- tance to the device or installation. E N TE R ←PREVIOUS NEXT→ To select a character, press the key that has the desired character.
  • Page 246 AS800 PRESSURE TRANSMITTER Display Comments Refer to the AS800 Pressure Transmitter instruc- FAIL MODE: tion for mode description. → LOW E N TE R HIGH Select the AS800 METER TYPE. Selecting NONE or METER TYPE: ANALOG will cause the configuration to proceed to →...

  • Page 247: Calibration

    AS800 PRESSURE TRANSMITTER CALIBRATION This section details the AS800 pressure transmitter calibration func- tions using an STT04 terminal. There are four types of calibration functions: Input A/D • D-to-A adjust (Analog Mode only) • Zero Trim • Temperature • NOTES: When calibrating, a field device must be connected to the STT04 terminal.
  • Page 248 AS800 PRESSURE TRANSMITTER Input A/D This procedure applies to AS800 pressure transmitters configured for either ANALOG or DIGITAL. Any differences between the two are noted in the Comments column. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.

  • Page 249: Arrow Key Adjustment

    AS800 PRESSURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode. There are two methods available to adjust the four to 20 milliampere output: Arrow key. • Meter value entry for HART devices. •...

  • Page 250: Meter Value Adjustment

    AS800 PRESSURE TRANSMITTER Display Comments Use the arrow keys to adjust the 20 mA signal. ADJUST TO 20 mA E N TE R THEN HIT ENTER ID TAGNAME E N TE R READY METER VALUE ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using values from an external current meter.

  • Page 251: Zero Trim Calibration

    AS800 PRESSURE TRANSMITTER Display Comments Use the number keys to enter the current meter 4 mA CALIBRATION reading. ENTER METER VALUE E N TE R THEN HIT ENTER Use the number keys to enter the current meter 20 mA CALIBRATION reading.

  • Page 252: Temperature Calibration

    AS800 PRESSURE TRANSMITTER Display Comments Apply zero value to the transmitter. APPLY 0 INPUT TO SENSOR E N TE R THEN HIT ENTER ZERO TRIM is complete. ID TAGNAME READY E N TE R Temperature Calibration Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input.
  • Page 253 AS800 PRESSURE TRANSMITTER TEMPERATURE CALIBRATION is complete ID TAGNAME READY E N TE R CALIBRATION P - 11...

  • Page 254: Appendix Q - 600T & 600T En Pressure Transmitter

    APPENDIX Q - 600T & 600T EN PRESSURE TRANSMITTER INTRODUCTION This appendix covers the configuration and calibration functions of the Type 600T EN Pressure Transmitter. Refer to OPERATING PROCEDURES in Section 4 for information on the following functions: Send configurations. Select configurations.
  • Page 255 HART UNIV E N TE R Enter a name for the configuration ID tag using up to STT04 CONFIGURATION eight ASCII characters. To select a character, press the key that has the desired character. Continue to E N TE R press the key until the desired character appears.
  • Page 256 600T & 600T EN PRESSURE TRANSMITTER Display Comments Type a descriptor string using up to 16 characters. DESCRIPTOR: This field can be used for notations about the device or process. E N TE R ←PREVIOUS NEXT→ To select a character, press the key that has the desired character.
  • Page 257 600T & 600T EN PRESSURE TRANSMITTER Display Comments LOWER RANGE VAL Input lower range value using the number keys, then nn.nn UNITS press . Input the upper range value, then E N TE R ENTER UPPER RANGE VAL press ENTER nn.nn UNITS TEMPERATURE UNITS Select the 600T EN TEMPERATURE UNITS.

  • Page 258: Calibration

    600T & 600T EN PRESSURE TRANSMITTER CALIBRATION This section details the 600T EN pressure transmitter calibration func- tions using an STT04 terminal. There are four types of calibration functions: Sensor Trim • D-to-A adjust (Analog Mode only) • PV Bias •...

  • Page 259: Sensor Trim

    600T & 600T EN PRESSURE TRANSMITTER Sensor Trim This procedure allows calibration of the pressure sensors for 600T EN pressure transmitters. Selections available are FULL TRIM, ZERO TRIM, FACTORY TRIM and STATIC TRIM. FULL TRIM Use this option if both LOW (min.) and HIGH (max.) pressure settings are to be calibrated.

  • Page 260: Zero Trim

    600T & 600T EN PRESSURE TRANSMITTER ZERO TRIM Use this option if only the LOW (min.) pressure setting is to be cali- brated Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.
  • Page 261 600T & 600T EN PRESSURE TRANSMITTER FACTORY TRIM Use this option if factory setting is to be used for calibration. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 262: Static Trim

    600T & 600T EN PRESSURE TRANSMITTER STATIC TRIM Use this option if the instrument is to be statically calibrated using a known pressure. Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.

  • Page 263: D-To-A Adjust

    600T & 600T EN PRESSURE TRANSMITTER D-to-A Adjust The D-TO-A ADJUST selection is only present when you are in the ANALOG communication mode. There are three methods available to adjust the four to 20 milliampere output: Up/Down Arrow keys. • Meter value entry for HART devices.

  • Page 264: Meter Value Adjustment

    600T & 600T EN PRESSURE TRANSMITTER Display Comments ADJUST TO 20 mA Use the arrow keys to adjust the 20 mA signal. E N TE R THEN HIT ENTER ID TAGNAME E N TE R READY METER VALUE ADJUSTMENT Use this function to adjust the four to 20 milliampere output of the field device using values from an external current meter.
  • Page 265 600T & 600T EN PRESSURE TRANSMITTER Display Comments 4 mA CALIBRATION: Use the number keys to enter the current meter reading. E N TE R ENTER METER VALUE n.nnnn 20 mA CALIBRATION: Use the number keys to enter the current meter reading.

  • Page 266: Pv Bias

    600T & 600T EN PRESSURE TRANSMITTER Display Comments CALIBRATION Select PV BIAS. SENSOR TRIM D-TO-A ADJUST If digitally configured, the D-TO-A ADJUST selection → PV BIAS will not appear. SET OUTPUT % E N TE R Use the arrow keys to scroll to the desired PV BIAS PV BIAS parameter.

  • Page 267: Set Output

    600T & 600T EN PRESSURE TRANSMITTER Set Output % Display Comments This operation will cause a change in output not cor- OUTPUT WILL BE responding to the input. Be sure the control loop is in AFFECTED! PROCEED? C A LI- manual.
  • Page 268 STT04 Worksheet AVS Smart Positioner Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel Number □ Linear □ Square root □ Square INPUT CHARACTERISTICS □ Equal % □ Function Generator □ Quick act FUNCTION GENERATOR Input Output...
  • Page 269 Worksheet STT04 BCN Smart Electronic Pressure Transmitter Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel Number □ Linear □ Square root □ 3/2 Flow Mode OUTPUT TYPE □ 5/2 Flow Mode □ Vol./Sphere □ Vol./Cylinder □ Function Generator...
  • Page 270 Worksheet STT04 EBTH Platinum Standard Series Temperature Transmitter Configuration IDTAG (≤8 digits, alphanumeric) □ Analog □ Digital MODE MESSAGE DESCRIPTOR DATE ________________ Day/month/year SENSOR TYPE □ Thermocouple □ RTD □ Millivolt □ Ohms □ N □ B □ E □ J □...
  • Page 271 Worksheet STT04 EQN Smart Electronic Temperature Transmitter Configuration IDTAG (≤14 digits, alphanumeric) MODE □ Analog □ Digital ____ Channel Number SENSOR TYPE □ Thermocouple □ N □ B □ E □ J □ K □ R □ S □ T □...
  • Page 272 STT04 Worksheet EQS Platinum Standard Series Smart Temperature Transmitter Configuration IDTAG (≤14 digits, alphanumeric) MODE □ Analog □ Digital ____ Channel Number TRANSMITTER MODE □ Thermocouple □ RTD □ Millivolt □ Ohms Thermocouple □ N □ B □ E □ J □...
  • Page 273 Worksheet STT04 PTH Smart Electronic Pressure Transmitter Configuration IDTAG (≤8 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel number MESSAGE DESCRIPTOR DATE ________________ Day/month/year □ Linear □ Square root □ 3/2 flow mode □ 5/2 flow mode OUTPUT TYPE □...
  • Page 274 Worksheet STT04 PTS Smart Electronic Pressure Transmitter Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel number □ Linear □ Square root □ 3/2 flow mode □ 5/2 flow mode OUTPUT TYPE □ Vol./sphere □ Vol./cylinder □ Function generator...
  • Page 275 Worksheet STT04 TBN480 Smart Conductivity Transmitter Configuration IDTAG (≤14 digits, alphanumeric) MODE □ Analog □ Digital ____ Channel Number ANALYZER TYPE □ General □ Pure H O Cond. □ Concentration SENSOR GROUP □ A □ B □ C RANGE JUMPER □...
  • Page 276 Worksheet STT04 TBN580 Smart pH Transmitter Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel Number □ Standard □ Antimony pH SENSOR INPUT □ 3.01k Balco □ None (manual) TEMP. COMP. INPUT □ C° □ F° TEMPERATURE DISPLAY...
  • Page 277 Worksheet STT04 TBN581 Smart ORP/pION Transmitter Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel Number OUTPUT TYPE □ Yes □ No Function Generator Input _______% Point 1 _______% Point 2 _______% Point 3 _______% Point 4...
  • Page 278 Worksheet STT04 XM/SM/XE Magnetic Flowmeter Configuration IDTAG (≤14 digits, alphanumeric) □ Analog □ Digital MODE ____ Channel Number □ Normal □ Reverse FLOW DIRECTION DAMPING _______ sec (0.00 to 32.00 sec) □ 1/s □ 1/m □ 1/h □ m3/s □ m3/m SELECT PV EU □...
  • Page 279 Worksheet STT04 TZID/AZH Positioner Configuration STT04 CONFIGURATION (ID tag up to 8 ASCII characters) □ Analog □ Digital MODE ____ Channel number TAG NUMBER DESCRIPTOR POSITIONING TASK DATE ________________ Day/month/year SET POINT UNITS LOW SET POINT RANGE HIGH SET POINT RANGE □...
  • Page 280 Worksheet STT04 TB82 Transmitter Configuration □ pH □ pION □ ORP □ CONC TRANSMITTER TYPE STT04 CONFIGURATION (ID tag up to 8 ASCII characters) □ Analog □ Digital MODE ____ Channel number MESSAGE DESCRIPTOR DATE ________________ Day/month/year □ Linear □ Function Generator...
  • Page 281 D/A ..............B-7 TBN580 ..............K-5 EQN ..............H-4 TBN581 ..............L-5 Bench..............H-5 TZID/AZH .............M-5 D/A ..............H-7 Cancel fix output ............4-12 EQS ..............C-4 Change STT04 name..........O-12 Bench..............C-4 Charging STT04............3-2 D/A ..............C-7 Cleaning..............7-1 MagFlow ..............I-5 Clip leads Bench............... I-6 Installation .............3-2 D/A ..............
  • Page 282 Firmware level ............. 1-1, 1-3 TBN480 ..............J-1 Firmware upgrades............. 6-3 TBN580 ..............K-1 Fix output..............4-12 TBN581 ..............L-1 Flowcharts TZID/AZH .............M-1 Calibration Upload from STT04 ..........4-25 AVS ..............A-5 Configuration flowcharts BCN..............G-5 BCN..............G-1 EBTH...............B-5 EQN..............H-1 EQN ..............H-5 EQS..............C-1 EQS..............C-5...
  • Page 283 Start utilities software..........O-6 Monitor secondary output ......... 4-18 Status check .............4-19 STT04 cleaning............7-1 STT04 name ............4-23, 4-24 STT04 upgrades ............6-4 Name, STT04 ..........4-23, 4-24 Support services ............8-1 New database ............O-6 Nomenclature ............. 1-3 TB82 calibration procedures ........N-4 TBN480 Open database ............O-7...
  • Page 284 Boot code ............O-13 Upgrade boot code ..........O-13 Firmware ............O-13 Upgrade firmware ..........O-13 Upgrade firmware............6-3 Upload from STT04 ..........O-9 Upload configuration from STT04 ......4-25 User level accessibility......... O-3 Utilities software ............4-25 View files of a databases ........O-8 Adding a user ............
  • Page 285 The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © 2002 ABB Automation Inc. Printed in USA ABB Inc. ABB Instrumentation Ltd ABB Instrumentation S.p.A ABB Automation Products GmbH Instrumentation Division Howard Road, St.

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