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Hitachi S10mini LQS070 Hardware Manual

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  • Page 2 First Edition, September 2001, SME-1-119 (A) All Rights Reserved, Copyright  2001, Hitachi, Ltd. The contents of this publication may be revised without prior notice. No part of this publication may be reproduced in any form or by any means without permission in writing from the publisher.
  • Page 3 SAFETY PRECAUTIONS Be sure to read this manual and all other attached documents carefully before installing, operating inspecting or conducting maintenance on this unit. Always use this unit properly. Be sure to carefully read the information about the device, the safety information and precautions before using this unit.
  • Page 4 DANGER Devise an emergency stop circuit, interlock circuit, and other similar circuits outside the programmable controller. Disregarding this rule may result in damage to the equipment or cause an accident if the programmable controller fails. Keep it in mind that this hardware unit operates on a high voltage. If the user touches a high-voltage terminal inadvertently during connection or disconnection of this hardware unit or its cable, he or she may suffer from an electric shock.
  • Page 5 REQUIREMENT An electric shock may lead to a death or burn. Noise may cause the system to malfunction. Ground the line ground (LG), frame ground (FG), and shield (SHD) terminals, as described below. • Electrically insulate the mount base from the cubicle. To assure this, do not remove the insulating sheet from the mount base.
  • Page 6 Hitachi Engineering Service Co., Ltd. The malfunctioning part will be replaced or repaired free of charge. If the malfunctioning is shipped, however, the shipment charge and packaging expenses must be paid for by the customer.
  • Page 7 PREFACE Thank you for purchasing the Hitachi Programmable Controller (S10mini). This manual describes how to handle the S10mini D.Station module. For details on the CPU modules, I/O modules, and optional modules, refer to each respective manuals. Read this manual thoroughly to properly use this module.

  • Page 8: Table Of Contents

    CONTENTS 1 BEFORE USE ........................2 GENERAL INFORMATION....................2.1 System Overview ......................2.2 I/O Unit Modules ......................3 SPECIFICATIONS ....................... 11 3.1 Specifications ......................... 12 3.1.1 D.Station module specifications ................12 3.1.2 Communication specifications ................12 3.1.3 D.Station module support function................13 4 NAMES AND FUNCTIONS OF EACH PART..............
  • Page 9 7.2.1 Communication specifications................. 61 7.2.2 List of supported services ..................61 7.3 System Management Function ..................62 7.4 List of Supported I/Os ....................63 7.5 FREE/FIX Option......................64 7.6 Data Transfer Modes ...................... 65 7.6.1 Normal transfer mode ....................65 7.6.2 Analog 4-bit shift mode ...................
  • Page 10 FIGURES Figure 1-1 Installation Example.................... Figure 1-2 Output Module Specifications................Figure 1-3 Grounding Specifications..................Figure 1-4 Power Supply Input Waveform ................Figure 1-5 Grounding Examples................... Figure 2-1 System Configuration..................Figure 2-2 Unit Configuration ....................Figure 4-1 Module Front View ..................... Figure 4-2 MNS LED Indicator Operating Sequence............
  • Page 11 Figure 6-20 Example of Consumed Current Calculation............Figure 6-21 Voltage Drop ..................... Figure 6-22 Example of Voltage Drop Calculation .............. Figure 6-23 Example of Grounding Specifications............... Figure 7-1 Polling Operation Overview ................Figure 7-2 Transmission/Reception from D.Station ............. Figure 7-3 Bit Swap Mode ....................Figure 7-4 Byte Swap Mode....................
  • Page 12 TABLES Table 1-1 Operating Environment ..................Table 3-1 Module Specifications ..................Table 3-2 Communication Specifications................Table 3-3 List of Support Functions ..................Table 4-1 List of the Power Supply Module ................. Table 4-2 List of Mount Base ....................Table 6-1 Components ......................Table 6-2 Specification of Communication Power Supply...........

  • Page 13: Before Use

    1 BEFORE USE...

  • Page 14: Figure 1-1 Installation Example

    1 BEFORE USE Installation The Programmable Controller is not fireproof, dustproof, or dripproof. When you install, mount the controller in a dust and dripproof iron cubicle as shown below: Iron cubicle CPU unit I/O unit Fill this opening with putty. Figure 1-1 Installation Example −...

  • Page 15: Figure 1-2 Output Module Specifications

    1 BEFORE USE Environment Operate the Programmable Controller in the following environment: Table 1-1 Operating Environment Supply voltage 100 to 120 VAC, 24 VDC 100 to 110 VDC single-phase, 50/60 Hz±4% Amplitude range 85 to 132 VAC 20.4 to 28.8 VDC 85 to 132 VDC At operation: 0 to 55°C;...

  • Page 16: Figure 1-3 Grounding Specifications

    1 BEFORE USE Grounding point Provide Class D* or better independent grounding. Do not use any other existing ground as a substitute. It is particularly important that the grounding point for the Programmable Controller be at least 15 m away from an AC panel grounding point. * Class D grounding is defined in the Technical Standard for Electrical Facilities of Japan.

  • Page 17: Figure 1-4 Power Supply Input Waveform

    User must not replace internal parts of the Programmable Controller with anything other than the parts specified in the manual. Replace the entire module in which a defective part is included. For details on parts replacement, contact your Hitachi maintenance personnel. Module insertion/removal Power must be turned off while a module is inserted or removed.

  • Page 18: Figure 1-5 Grounding Examples

    1 BEFORE USE Grounding * Inspection of the ground wiring − Check if a ground wire is shared with another ground wire. − Check if the grounding point is at least 15 m away from the grounding point of the AC panel.

  • Page 19: General Information

    2 GENERAL INFORMATION...

  • Page 20: System Overview

    2 GENERAL INFORMATION 2.1 System Overview System configuration of the D.Station is shown below. The D.Station module (Model LQS070) connects to a network that meets the standard and communicates data between master stations (D.NET module, etc.). CPU unit (configuration example) D.NET (LQV000) (LQP000)

  • Page 21: I/O Unit Modules

    D.INPUT LQX1 0 0 D.INPUT POWER L NA HITACHI 1 0 0 -1 2 0 VAC 1 0 0 -1 2 0 VAC 1 0 0 -1 2 0 VAC 1 0 0 -1 2 0 VAC 1 0 0 -1 2 0 VAC...
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  • Page 23: Specifications

    3 SPECIFICATIONS...

  • Page 24: Specifications

    3 SPECIFICATIONS 3.1 Specifications 3.1.1 D.Station module specifications Table 3-1 Module Specifications Item Specifications Model LQS070 130 × 69 × 100mm Module size Current consumption 5V: 330mA Weight 200g 3.1.2 Communication specifications Table 3-2 Communication Specifications Item Specifications Transmission path access method CSMA/NBA (Carrier Sense Multiple Access with Non-destructive Bitwise Arbitration)

  • Page 25: D.station Module Support Function

    3 SPECIFICATIONS 3.1.3 D.Station module support function Table 3-3 List of Support Functions Feature of the DeviceNet Device type: Communication Adapter Master/Scanner Not supported Explicit Peer to Peer messaging Not supported I/O Slave Messaging I/O peer-to-peer messaging Not supported Bit Strobe Not supported Configuration Consistency Value Not supported...
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  • Page 27: Names And Functions Of Each Part

    4 NAMES AND FUNCTIONS OF EACH PART...

  • Page 28: D.station Module

    Combination of two LED indicators is LED indicator employed to indicate the module and (green) network status (See (2) for the various LED status and descriptions). Module/Network ② HITACHI Status ④ LED indicator (red) ③ Node address MAC ID configuration switch SLOT...

  • Page 29: Figure 4-2 Mns Led Indicator Operating Sequence

    4 NAMES AND FUNCTIONS OF EACH PART (2) Status and description of the MNS LED indicator is listed below: MNS (green) MNS (red) Description Remarks − The power is OFF. • Initialization is in progress. This condition occur when communication •...
  • Page 30 4 NAMES AND FUNCTIONS OF EACH PART (3) The table below explains the settings of the SLOT switch: Description of the settings Setting Setting Description of the settings Value Value Points selected Data transfer mode 16 points 32 points Normal transfer mode 64 points 128 points Do not use these settings as these values are...
  • Page 31 4 NAMES AND FUNCTIONS OF EACH PART (5) The table below shows the FUNC2 switch settings: Description Description Value Value Data swap HOLD/RESET FIX/FREE Data swap HOLD/RESET FIX/FREE Byte swapping Byte swapping No swapping No swapping RESET RESET Bit/byte swapping Bit/byte swapping Bit swapping Bit swapping...

  • Page 32: Power Supply Module

    4 NAMES AND FUNCTIONS OF EACH PART 4.2 Power Supply Module The CPU unit and I/O unit use the same power supply module model. Example: LQV000 LQV000 LQV000 POWER POWER DC5V SERVICE CHECK POWER AC100-120V NPUT Figure 4-3 Front View: Power Supply Module Table 4-1 List of the Power Supply Module Name Model...
  • Page 33 4 NAMES AND FUNCTIONS OF EACH PART Names and Functions Name Function ① Power indicator Lights on while the power switch is ON. (POWER) Voltage check terminal Voltage check terminal for 5 V output. ② (5 VDC) (Do not use this terminal for purposes other than voltage checkout.) ③...

  • Page 34: Mount Base

    4 NAMES AND FUNCTIONS OF EACH PART 4.3 Mount Base The mount base secures the D.Station module, power supply module, and I/O module. Use I/O unit type for mount base. ① ② ③ Example: HSC-1021 2-slot mount base ④ Table 4-2 List of Mount Base Mounted Unit Name Model...

  • Page 35: Installation

    5 INSTALLATION...

  • Page 36: Mounting Clearances

    5 INSTALLATION 5.1 Mounting Clearances For proper operation of this product, make air aperture at the top and bottom of the cubicle. This cubicle and each unit should be installed with certain spaces as indicated below. Cubicle 50 mm or more CPU unit 50 mm 50 mm...

  • Page 37: Outside Dimensions

    4 slots 8 slots 232.4 300.6 437.0 213.4 281.6 418.0 LQV000 LQS070 D.Station LQX100 D.INPUT LQX100 D.INPUT POWER HITACHI 100-120VAC 100-120VAC DC5V SERVICE CHECK SLOT FUNC1 FUNC2 Center POWER AC100-120V Power supply module D.Station module DI module DI module Front view (example of 2-slot mount base use)

  • Page 38: Securing The Mount Base

    5 INSTALLATION 5.3 Securing the Mount Base Fasten the mount base to a vertical surface of the enclosure. Do not install mount base upward, downward, or sideways. The modules are designed to produce optimum heat dissipation effects when they are fastened to a vertical plane of the cubicle. M5 15 Cubicle M5 15...

  • Page 39: Securing The Module

    5 INSTALLATION 5.4 Securing the Module 2-slot mount base Phillips screwdriver insertion slot Figure 5-4 Mounting the Module Insert a screwdriver from an insertion groove to tighten the screws to fix the module. Phillips screwdriver (#2) Module mounting screw (supplied with the module) Module Mount base Figure 5-5 Securing the Module...

  • Page 40: Figure 5-6 Module Mounting Examples

    5 INSTALLATION DANGER You may be electrified if you install/remove a module or connect/disconnect a cable when power is ON by inadvertently touching a power supply terminal due to the presence of a high voltage. Also, note that a short circuit or noise may render the machine defective.

  • Page 41: Cabling

    6 CABLING...

  • Page 42: Cabling

    Interface signals and cabling Signal D. Station LQS070 Module silk Symbol Name Power supply line (GND) CAN-L Signal line (L side) HITACHI Shield (Drain) CAN-H Signal line (H side) Power supply line (+24V) SLOT FUNC1 FUNC2 Screw to fix cables Connector...

  • Page 43: Hardware Configuration

    6 CABLING CAUTION Power off power supply of the S10mini, all associated DeviceNet devices and connected communication power supplies when working with cables. D.Station module does not require external power supply since it separately feeds necessary power (self-feeding). In addition, the power lines can be connected like a diagram shown above.
  • Page 44 6 CABLING ②③ Main line and drop line Communication cables connected to the network can be classified into two types. A main line is a bundle of cable having terminating resistor attached at both ends. A cable splitting out from the main lines as well as cables splitting from the drop line is also a drop line.

  • Page 45: Table 6-1 Components

    Table 6-1 Components Recommended product Part name Specifications Model Manufacturer Thick cable 5-wire communication cable UL20276-PSX (*1) Hitachi Cable, ② IP × 18AWG + 1P × 14AWG Ltd. ③ Thin cable 5-wire communication cable UL20276-PSX (*1) Hitachi Cable, IP × 24AWG + 1P × 22AWG Ltd.

  • Page 46: Components

    6 CABLING 6.1.3 Components (1) Communication cables There are two types of dedicated 5-wire communication cable conforming to the DeviceNet standard: thick and thin. Their physical structures of those types are identical as shown below. Plastic covering Color of DC power supply line covering: Black (V-) Braided shield Aluminum-plated Mylar shield...

  • Page 47: Figure 6-4 Bending Radius Of The Cable

    6 CABLING D.Station 5 cm or more Bending radius Figure 6-4 Bending Radius of the Cable CAUTION Cables of the same kind (e.g. communication cables) must not be mixed up with cables of other types (e.g., network power cables and high-power cables). Particularly, communication lines must be isolated at least 300 mm from power lines for inverters, motors, and power regulators.

  • Page 48: Figure 6-5 Connector Wiring

    6 CABLING (2) Connector Removable connectors are used to connect communication cables to nodes and to branch taps. There are two types of connectors: open and closed. The open-type connectors, particularly plug-type screw connectors, are recommended to connect cables to the D.Station modules and T-branch taps. The plug-type screw connector enables removal of a node without parting the network.

  • Page 49: Figure 6-6 Branch With Branch Taps

    6 CABLING (3) T-branch taps T-branch taps are used to branch a cable from main line and to split drop lines. Two types of T-branch taps are available for the DeviceNet network. The open-type tap is preferably used. In addition, the T-branch taps can be classified into two types: 1-branch and 3-branches.

  • Page 50: Figure 6-7 Branch With Tb

    6 CABLING The communication cables can also be branched by terminal blocks (TBs). Connect each cable wire to the terminal block with an appropriate solderless terminal. See the TB connection example below. V+ (red) Solderless terminal CAN-H (white) Main or Main or drop line drop line V+ (red)

  • Page 51: Figure 6-9 Connection Of Terminating Resistor

    6 CABLING (4) Terminal resistor Both ends of the main lines must always be terminated with a terminating resistor. The physical characteristics of the terminating resistor are as follows: Physical characteristics Resistance: 121 Ω Tolerance: ±1% Permissible loss: 1/4 W Type: Metal film There are many ways to connect terminating resistors but it is recommended to use a terminal block to connect a terminating resistor.

  • Page 52: Figure 6-10 Connection By A Power Tap

    6 CABLING (5) Power supply tap and communication power supply The DiviceNet does not require communication power supply for each nodes because it feeds power directly from cables. Instead, connect a communication power supply rated at 24 V to the main line. LQS070, however, does not use power supply from the network because it has a internal communication power supply except when another node without power supply is connected to it.

  • Page 53: Figure 6-11 Disconnecting A Power Line By A Power Tap

    6 CABLING Main line A Signal wire CAN-H Main line B Power tap Signal wire CAN-L Drain Power line V- Fuse A Fuse B Power line V+ Shot key diode Power cable For disconnection of main line A: Remove fuse A. or wire For disconnection of main line B: Remove fuse B.

  • Page 54: Table 6-2 Specification Of Communication Power Supply

    6 CABLING Specification of communication power supplies conforming to the DeviceNet standard is listed in the table below. Table 6-2 Specification of Communication Power Supply Item Specifications 24 VDC ± 1% (23.76 to 24.24 V) Initial power setting Voltage fluctuation Output current of 16 A or less Maximum rating 0.3% max.

  • Page 55: Figure 6-13 Network Grounding

    6 CABLING (6) Network grounding If not grounded, the network may be affected by emission of static electricity and external power noise, resulting in malfunction or, in the worst case, failure of the device. To prevent this, DeviceNet is grounded at a single point. If DeviceNet is grounded at more than one point, a grounding loop may occur.

  • Page 56: Figure 6-14 Uncovering Of Braided Shield

    6 CABLING Another way of grounding is from the D.Station module connected near the center of the network. As the drain terminal of the D.Station module is not grounded, this grounding is done as follows: (1) uncover the braided shield of the communication cable, (2) solder a ground wire to it, (3) attach an M3 solderless terminal to the free end of the ground wire, and (4) connect the solderless terminal to the cable shield connection terminal on the mount base of the D.Station module.

  • Page 57: Restriction Of Cable Lengths

    6 CABLING 6.1.4 Restriction of cable lengths The lengths of cables in DeviceNet are restricted. Satisfy the following restrictions when cunstrucing a DeviceNet. (1) Maximum network length The maximum network length means a distance between two nodes or terminating resistors which are located furthest from each other. It is dependent of the type of the main line cable and the transfer rate of the network, See the figure below.

  • Page 58: Figure 6-17 Example Of Branch Length

    6 CABLING (2) Branch length The branch length means a distance between a point at which a drop line branches out from the main line to a point at which the end of a drop line. The maximum branch length is 6 meters. The maximum length of a power cable from the main line is 3 meters.

  • Page 59: Figure 6-18 Example Of Total Branch Length

    6 CABLING (3) Total branch length The total branch length represents the sum of lengths of all branch cables in the network. It does not represent total lengths between each node and the branch tap of the main line. Maximum likelihood of total branch length differs depending on transfer rate of the network.

  • Page 60: Table 6-4 Communication Cable Specifications

    57.4Ω/1000 m Maximum current Outer diameter of cable product 10.41 to 12.45 mm 6.10 to 7.11 mm Recommended cables: • Manufacturer: Hitachi Cable, Ltd. • Models Main line cable (Thick cable) Drop line cable (Thin cable) Length Color 100 m...

  • Page 61: Consideration On Disposition Of A Communication Power Supply

    6 CABLING 6.1.5 Consideration on disposition of a communication power supply In the DeviceNet network, each node is supplied power from a 5-wire communication cable through a communication connector. Therefore, check whether each node can be supplied power from a planned power supply disposition independently of the cable length restriction (see Section 6.1.4) when constructing the network.
  • Page 62 6 CABLING Furthermore, the maximum current capacity of a drop line becomes smaller as the drop line becomes longer, which is true to both thick and thin cables. The maximum current capacity I (a total amount of currents consumed in the branch) of a branch can be calculated by equation below.

  • Page 63: Table 6-5 Maximum Length Of Main Line (Thick) And Maximum Current

    6 CABLING ● Replace the thin cable (when it is used) with a thick cable and achieve the higher maximum current capacity of the cable. ● Move communication power supply towards the center of the main line so that the nodes are located at both sides of the power supply.

  • Page 64: Figure 6-20 Example Of Consumed Current Calculation

    6 CABLING Table 6-6 Maximum Length of Main Line (Thin) and Maximum Current Main length (m) Max. current (A) 3.00 3.00 3.00 2.06 1.57 1.26 1.06 0.91 0.80 0.71 0.64 3 .0 2 .5 2 .0 1 .5 1 .0 0 .5 Main length (m) <Example of simple calculation using a graph>...

  • Page 65: Figure 6-21 Voltage Drop

    6 CABLING (2) Calculating a voltage drop from a resistance and a consumed current of a communication cable by a preset expression In case the above method (1) is not available, this method (2) is used. This method calculates a voltage effect from a resistance and a consumed current of a communication cable.
  • Page 66 6 CABLING The permissible voltage drop (5 V) of the power cables are divided for the main line and the drop line as follows: ● Calculation of a permissible voltage drop of the drop line When the maximum branch length is 6 m, the current I flowing through the drop line is calculated from the maximum current capacity by I = 4.57/6 = 0.761 (A) The resistance R of the maximum drop line is calculated (as the maximum...

  • Page 67: Figure 6-22 Example Of Voltage Drop Calculation

    6 CABLING ● Move the communication power supply toward the center of the main line so that the power supply may be in the center of the node, and calculates the conditional expression on each of the left and right main cables (relative to the power supply position) again.
  • Page 68 6 CABLING To calculate the left side of the conditional expression, a voltage drop of each group is calculated. Left side of the main line Voltage drop of group 1 (120 × 0.015 + 2 × 0.005) × 0.35 = 0.634 V Voltage drop of group 2 (60 ×...

  • Page 69: Grounding Specifications

    6 CABLING 6.1.6 Grounding specifications The transmission path must be grounded at a single point. Therefore, always insulate the communication section of a node which is connected to the transmission path and ground the node at one point only. When two or more power supplies (individual power supply or network power supply) are used, select one of the power supplies in the network, and ground the drain and the V-power line of the transmission line through it as shown below.
  • Page 70 THIS PAGE INTENTIONALLY LEFT BLANK.

  • Page 71: Communication Function

    7 COMMUNICATION FUNCTION...

  • Page 72: Function Overview

    7 COMMUNICATION FUNCTION 7.1 Function Overview As a process communication (I/O communication) function, the D.Station supports slave-style polling communication only. It does not support bit-strobe/change-of-state/cyclic communication or peer communication. The term "process communication" refers to a communication method for transmitting/receiving control data. Table 7-1 shows the polling communication specifications.

  • Page 73: Service Communication Function

    7 COMMUNICATION FUNCTION 7.2 Service Communication Function The D.Station use explicit communications to receive service requests from another node. When a requested service is addressed to an object within the D.Station, the it executes the service and transmits a response. Other nodes (master) are able to receive the results by requesting required services using this explicit communication.

  • Page 74: System Management Function

    7 COMMUNICATION FUNCTION 7.3 System Management Function D.Station supports the "Transmission/reception of the MAC ID duplication detection signal" function as a system management function. Transmission/reception of the detection signal is automatically done by the D.Station. The MAC ID duplication detection signal is a frame that the D.Station or the DeviceNet communication control program of a specific device broadcasts upon startup or bus OFF recovery.

  • Page 75: List Of Supported I/Os

    7 COMMUNICATION FUNCTION 7.4 List of Supported I/Os Table 7-4 List of Supported I/Os I/O type Model D.ST Remarks √ LQX*** DIs equipped with a signal latch function cannot (16 to 64 points) be used when the FIX location is selected in the setup.

  • Page 76: Free/Fix Option

    7 COMMUNICATION FUNCTION 7.5 FREE/FIX Option Table 7-5 FREE/FIX Option FREE/FIX FREE option Slot allocation 8-slot mount base Common to 2-, 4-, and 8-slot mount bases PS D.ST PS D.ST Input/output modules can be Slots dedicated Slots dedicated to to input modules output modules optionally mounted in any slots.

  • Page 77: Data Transfer Modes

    7 COMMUNICATION FUNCTION 7.6 Data Transfer Modes 7.6.1 Normal transfer mode Normal transfer mode is a mode in which data is transmitted/received in the same array as for remote I/O. The number-of-points setting determines the number of words transmittable/receivable for each slot. The followings show samples of points setting and the data to be input/output in the D.Station when FREE option is selected and FIX option is selected respectively.

  • Page 78: Figure 7-2 Transmission/Reception From D.station

    7 COMMUNICATION FUNCTION The "Transmission from D.ST" and "Reception by D.ST" columns of the data format tables indicate ① or ② in Figure 7-2. ① Transmission from D.ST: Data that the D.Station transmits to the line after reading PI/O data. ②...

  • Page 79: Analog 4-Bit Shift Mode

    7 COMMUNICATION FUNCTION When a setting of 32 points is selected (4-word input/output) Word Slot Transmission from D.ST Reception by D.ST offset number AO (channel 0) data 0, 2 DI data (Same data as for 0th word) AO (channel 1) data AI (channel 0) data DO data 1, 3...
  • Page 80 7 COMMUNICATION FUNCTION When a setting of 64 points is selected (16-word input/output) Word offset Transmission from D.ST Reception by D.ST DI data Invalid (Same data as for 0th word) Invalid (Same data as for 0th word) Invalid (Same data as for 0th word) Invalid AI (channel 0) data Invalid...
  • Page 81 7 COMMUNICATION FUNCTION When a setting of 32 points is selected (4-word input/output) Word Slot Transmission from D.ST Reception by D.ST offset number AO (channel 0) data 0, 2 DI data (Same data as for 0th word) AO (channel 1) data AI (channel 0) data DO data 1, 3...

  • Page 82: Analog Data Formats

    7 COMMUNICATION FUNCTION 7.7 Analog Data Formats This section describes the data formats that prevail when the AI/AO module is used. 7.7.1 Analog input (LQA000/100/200) and output (LQA500/600/610) Be sure to use the analog module in mode 1. Table 7-6 Analog Data Format 1 Data transfer mode Data format 1st word...

  • Page 83: Scanning Analog Input (Individually Insulated ; Lqa300/310)

    7 COMMUNICATION FUNCTION 7.7.2 Scanning analog input (Individually insulated ; LQA300/310) Table 7-7 Analog Data Format 2 Data transfer mode Data format 1st word S S S S S Channel 0 A/D conversion data 2nd word S S S S S Channel 1 A/D conversion data 3rd word S S S S S...

  • Page 84: Pulse Counter Data Format

    7 COMMUNICATION FUNCTION 7.8 Pulse Counter Data Format This section describes the data format that prevails when the pulse counter module is used. Table 7-8 Pulse Counter Data Format Data transfer mode Data format Read/write count data Control code Status code when read Control code Mode 1 Mode 2...

  • Page 85: Data Swap Mode

    7 COMMUNICATION FUNCTION 7.9 Data Swap Mode When the data received from the DeviceNet line is output to an I/O or the data entered from an I/O is transmitted to the DeviceNet line, data byte and bit arrangements can be specified with the "FUNC2"...

  • Page 86: Byte Swap Mode

    7 COMMUNICATION FUNCTION 7.9.2 Byte swap mode The byte swap mode is operative for both digital (DI/DO) and analog (AI/AO and pulse counter) data. When the byte swap feature is ON, processing is performed t 16-points (words) as a unit as shown in Figure 7-4. When the byte swap feature is OFF, the data sent from the DI, AI, and pulse counter is simply passed as is to the line and then output to the DO, AO, and pulse counter.

  • Page 87: Recommended Bit/Byte Swap Settings

    7 COMMUNICATION FUNCTION 7.9.3 Recommended bit/byte swap settings It is recommended that you perform bit/byte swap setup in accordance with the master device connected to the D.Station (see Table 7-9). The best settings may vary depending on how the application program handles data. You do not have to comply with the setup instructions stated in Table 7-9.

  • Page 88: I/O Error Information (Fuse Blowout)/Addition Function With

    7 COMMUNICATION FUNCTION 7.10 I/O Error Information (Fuse Blowout)/Addition Function with Implementation Information This function reports PI/O error information and whether I/O module is inserted in each slot by adding those information to the last word of the data. Note: This function is adopted in consideration for future expansion. Presently, no existing PI/O modules are equipped with a fuse thus this function involves error information other than that of fuse blowout only.
  • Page 89 7 COMMUNICATION FUNCTION Further, this information can be collected from the Get_Attribute_Single service of explicit service communication stipulated in the DeviceNet standard. D.Station returns the information to the master by issuing the Get_Attribute_sigle service addressed to the following class, instance, and attribute numbers. •...

  • Page 90: Number Of Input/Output Bytes

    7 COMMUNICATION FUNCTION 7.11 Number of Input/Output Bytes 7.11.1 Factors determining the number of input/output bytes The number of input/output bytes for the D.Station is determined by the following factors: • Number of mount base slots • Number-of-points settings for each D.Station slot (SLOT rotary switch setting) •...

  • Page 91: Calculating Number Of Input/Output Bytes As Example

    7 COMMUNICATION FUNCTION 7.11.2 Calculating number of input/output bytes as example The calculation examples in this section indicate how the number of input/output bytes varies with the number of mount base slots and rotary switch settings. (1) 4-slot mount base, 65 points, no error information addition to be applied, and FREE setup <Configuration example>...
  • Page 92 7 COMMUNICATION FUNCTION (3) 4-slot mount base, 16 points, no error information addition to be applied, and FIX setup <Configuration example > <Settings> • 16 points • No error information addition to be applied • FIX The employed calculation formula corresponds to No. 3 in Table 7-10. Therefore, the number of bytes is calculated as follows: Number of input bytes = number of mount base slots/2 ×...

  • Page 93: Digital Output (Do) Hold/Reset Function

    7 COMMUNICATION FUNCTION 7.12 Digital Output (DO) HOLD/RESET Function The HOLD/RESET function is a function to HOLD (retains the output signal) or RESET (turns OFF the output signal) the output of the digital output module when no request is received from the master for a certain period of time. Table 7-11 shows the specifications for the HOLD/RESET function.

  • Page 94: Can Transmission Timeout Monitoring Time

    7 COMMUNICATION FUNCTION 7.13 CAN Transmission Timeout Monitoring Time The CAN transmission timeout time refers to the timeout monitoring time that takes to monitor errors that occurred in the CAN controller built in the D.Station and obtain right to transmit frames into a transmission path is not allowed. The CAN transmission timeout monitoring feature starts a monitoring operation at the activation of a transmission to the CAN controller.

  • Page 95: Maintenance

    8 MAINTENANCE...

  • Page 96: Preventive Maintenance

    8 MAINTENANCE 8.1 Preventive Maintenance For optimum use of the S10mini, it is essential that you carry out the following maintenance ever now and then (at least 2 times a year). Preventive maintenance items Module appearance check Screw/terminal strip screw looseness check Cable/wire coating check Dust adhesion check AC supply voltage check (85 to 132 V)

  • Page 97: Figure 8-1 Life Expectancy Of Relay

    8 MAINTENANCE Dust adhesion check Check if dust or other foreign matter adhered on the module. If any dust/foreign matter buildup is found, remove it with a vacuum cleaner. If you allow dust or other foreign matter to build up, the internal circuitry may be shorted or to cause a component burnout.

  • Page 98: T/M (Test/Maintenance Program)

    8 MAINTENANCE 8.2 T/M (Test/Maintenance Program) The test/maintenance program (abbreviated to T/M) is a test program that is used for D.Station module maintenance/inspection. Since the D.Station module is equipped with T/M, the user can execute the T/M by performing simple procedures. To start the T/M, set the node address, slot, FUNC1, and FUNC2 setup switches as specified, and restart.

  • Page 99: Figure 8-2 Configuration For Hardware Diagnostic T/M Operation

    8 MAINTENANCE (2) Configuration for hardware diagnostic T/M operation Power supply module D.Station module The DeviceNet communication cables not required. S10mini Station unit Figure 8-2 Configuration for Hardware Diagnostic T/M Operation (3) Executing the hardware diagnostic T/M ● Module mounting and cable wiring Mount the modules as explained in section "Figure 8-2 Configuration for hardware diagnostic T/M operation".

  • Page 100: Troubleshooting

    Check results Turn off and then turn on the power to confirm it. Recovered normally? Fill out the Trouble Investigation Sheet. Contact your nearest Hitachi Troubleshooting ended Service Center. * Use "Trouble Investigation Sheet" in Section 9.2. − 88 −...

  • Page 101: Preliminary Checks To Be Completed Before Troubleshooting

    8 MAINTENANCE 8.3.2 Preliminary checks to be completed before troubleshooting (1) Plausible causes of D.Station's communication failure The table below shows the plausible causes of D.Station's communication failure. Note the contents of the table and take a suggested remedial action. Probable cause of communication failure Solution The D.Station does not agree with the master...
  • Page 102 8 MAINTENANCE (3) Are the modules mounted correctly? Check that no set screws loosen. (4) Is ground made correctly? • Separate the grounding from that of high-voltage equipment. • Perform grounding work conforming to Class D grounding or higher. (5) Are LG and FG separated? •...

  • Page 103: Appendix

    9 APPENDIX...

  • Page 104: Installation Checklist

    9 APPENDIX 9.1 Installation Checklist Table 9-1 Installation Checklist Component Item Description Result D.Station NA setting Check that the MAC ID selected on the node address setup module switch switch is not a duplicate of the MAC ID selection for any other connected device.

  • Page 105: Trouble Investigation Sheet

    9 APPENDIX 9.2 Trouble Investigation Sheet Trouble Investigation Sheet Your company name Person in charge Date and time of occurrence Contact address and Address numbers Phone Module of defective module CPU model OS Ver. Rev. Program name: Ver. Rev. Support program Program name: Ver.

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