ABB ACS880-1604 Hardware Manual
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ABB ACS880-1604 Hardware Manual

Industrial drives dc/dc converter modules
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ACS880-1604 DC/DC converter modules
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Summary of Contents for ABB ACS880-1604

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-1604 DC/DC converter modules Hardware manual...
  • Page 3 ACS880-1604 DC/DC converter modules Hardware manual Table of contents 4. Cabinet construction 6. Electrical installation 8. Start-up © 2019 ABB Oy. All Rights Reserved. 3AXD50000023642 Rev D EFFECTIVE: 2019-09-30...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ................Applicability ..................Safety instructions ................Target audience ................... Categorization by frame size and option module ..........Use of component designations ..............Terms and abbreviations ................. Related documents ................
  • Page 6 Energy storage ..................Cooling and mounting orientations ............. Cabinet configuration overview ..............ACS880-1604 configuration in Rittal VX25 and generic enclosure ....Installation examples ................1×R8i DDC unit in a 800 mm wide Rittal VX25 enclosure ........Layout with DC switch/disconnector and charging ........
  • Page 7 Table of contents 7 Parallel connection ................6 Electrical installation Contents of this chapter ................Safety and liability ................Electrical safety precautions ..............General notes ..................Printed circuit boards ................. Optical components ................Checking the insulation of the energy storage cable ........Connecting the power cables ..............
  • Page 8 Replacing the circuit board compartment fan ..........Replacing the fan of the BDCL filter ............Replacing the roof fan for IP54 cabinet ............ Cabinets with ABB air outlet kits ............Cabinets with other fan types ............DC/DC converter module ................
  • Page 9 Table of contents 9 Charging kits ................... IEC ................... UL .................... Charging resistors ................IEC / UL ..................Cabinet ventilation kits ................Air inlet kits 800 mm cabinet ..............Air outlet kits 800 mm cabinet ............... Cooling fans ..................Roof fans ..................Internal cabinet fan ................
  • Page 10 10 Table of contents Cybersecurity disclaimer ..............12 Control units of the drive Contents of this chapter ................General ..................... BCU-x2 control unit layout and connections ..........Default I/O diagram of the converter control unit ..........External power supply for the control unit (XPOW) .......... The XD2D connector ................
  • Page 11 Table of contents 11 DDC 1×R8i without DC switch/disconnector ..........DC main circuit (sheet 001) ..............Module connections (sheet 005) ............Auxiliary voltage distribution (sheet 020) ..........Control unit (sheet 040) ..............BAMU measurement unit (sheet 041) ............DDC 1×R8i with DC switch/disconnector ............. DC main circuit, charging circuit (sheet 001) ..........

  • Page 13: Introduction To The Manual

    Introduction to the manual Contents of this chapter This chapter gives basic information on the manual. Applicability The manual is applicable to ACS880-1604 DC/DC converter modules for user-defined cabinet installations. Safety instructions Obey all safety instructions delivered with the drive.

  • Page 14: Categorization By Frame Size And Option Module

    14 Introduction to the manual The manual is written for readers worldwide. Both SI and imperial units are shown. Categorization by frame size and option module Some descriptions, instructions and technical data which concern only certain module or frame sizes are marked with the size identifier (such as "2×R8i", etc.). The marking derives from the quantity and basic construction of the converter modules that form the converter unit.

  • Page 15: Related Documents

    3AUA0000106244 ACS880-604 3-phase brake modules hardware manual 3AXD50000022033 ACS880 (3-phase) brake control program firmware manual 3AXD50000020967 ACS880-1604 DC/DC converter modules hardware manual 3AXD50000023642 ACS880 DC/DC converter control program firmware manual 3AXD50000024671 Module package hardware manuals ACS880-04 module packages hardware manual...
  • Page 16 Installation frames for ACS880 multidrive modules hardware manual 3AXD50000010531 Manuals and quick guides for I/O extension modules, fieldbus adapters, safety functions modules, etc. www.abb.com/drives/documents for all manuals on the Internet. You can find all documentation related to the multidrive modules on the Internet at...

  • Page 17: Operation Principle And Hardware Description

    Each parallel module must have the output cabling of its own. We also recommend that you use identical cablings (cable type, cross-sectional area, and length) and have identical load for each module. For other solutions, contact ABB. Typically, the DC/DC converter is used in marine applications for heave compensation, peak load compensation, propulsion supply in harbors, energy storing instead of an additional generator and so on.

  • Page 18: Main Circuit Diagram

    18 Operation principle and hardware description ￭ Main circuit diagram The DC/DC converter module must be equipped with external DC fuses. You can equip the converter with a DC switch/disconnector, if quick isolation of the module from the DC bus is required.
  • Page 19 Operation principle and hardware description 19 This figure shows a simplified main circuit diagram of parallel-connected DC/DC converter modules with the DC switch/disconnector and charging circuit. Also the energy storage and related cabling and equipment are visible. DC/DC converter cubicles Energy storage cabinet Drive DC bus DC switch/disconnector...

  • Page 20: Overview Diagram Of A Drive With A Dc/Dc Converter Unit

    20 Operation principle and hardware description Overview diagram of a drive with a DC/DC converter unit This diagram shows a possible application of a converter unit in an example system. The DC/DC converter unit includes a DC/DC converter module and a filter module. t°...

  • Page 21: Single-Line Circuit Diagram Of The Dc/Dc Converter Unit

    The connection is the same in both Rittal VX25 and generic enclosures. The table gives explanations for the numbers and letters of the diagram. It also indicates if customer can order the components from ABB or if the customer needs to acquire them separately.

  • Page 22: Converter Module Hardware

    22 Operation principle and hardware description Converter module hardware ￭ Frame R8i layout This figure shows the layout of the R8i module. R8i module, front R8i module, back DC busbars Handle LEDs and fiber optic connectors Fan (standard speed-controlled fan shown; a direct-on-line fan is available as option +C188) Quick connector (three phases).

  • Page 23: Connectors X50

    BCU control unit. It is not allowed to use the 24 V DC output on terminal X53 for any other purpose than for powering the BCU control unit. If the unit consists of parallel-connected R8i modules, ABB recommends to use an external 24 V DC supply to power the BCU control unit.

  • Page 24: Frame R8I Hardware

    24 Operation principle and hardware description Connectors X51, X52, X53 STO IN STO connectors of the mod- STO IN ule. Must be connected to 24 V DC for the module to start. 24V OUT 24 V DC for BCU and for 24V OUT STO IN to enable the mod- ule operation.

  • Page 25: Bdcl Filter Module

    Operation principle and hardware description 25 BDCL filter module Filter module, front Filter module, back Energy storage connection Converter module connection Terminal block [X55] (DOL fan supply, option +C188) (ready-connected) Handle Wheels Terminal block [X30] (module DOL fan supply, option +C188) Type designation label of the module The unpainted grounding point Lifting eyes...

  • Page 26: Connectors X30 And X55

    +C188: DOL fan L (230 V AC or option +G304: 115 V AC) Note: These terminals are wired further to the filter connector X30:1 and X30:2 internally by ABB. BCU control unit of frame R8i and multiples Frame R8i (and multiples, if any) modules are controlled by a single BCU control unit installed separately from the module(s).

  • Page 27: Overview Of The Control Connections Of The Bcu Control Unit

    Operation principle and hardware description 27 Overview of the control connections of the BCU control unit The diagram shows the control connections and interfaces of the BCU control unit. Analog and digital I/O extension modules and Control panel. fieldbus communication modules can be inserted into slots 1, 2 and 3.

  • Page 28: Converter Unit Control Devices

    28 Operation principle and hardware description Converter unit control devices ￭ DC switch/disconnector You can equip the DC/DC converter cabinet with DC switch/disconnector [Q11]. A converter unit with a DC switch/disconnector must also have a precharge circuit including a charging switch.

  • Page 29: Pc Connection

    Operation principle and hardware description 29 To change between local and remote control mode, press the Loc/Rem key of the control panel. For the instructions on the use of the panel, see ACX-AP-x Assistant control panels user's manual (3AUA0000085685 [English]). For the parameter settings, see the firmware manual.

  • Page 30: Type Designation Labels

    30 Operation principle and hardware description Type designation labels ￭ Type designation labels of the DC/DC converter module Each DC/DC converter module has type designation labels attached to it. The type designation stated on the labels contains information on the specifications and configuration of the unit.

  • Page 31: Type Designation Label Of The Bdcl Filter Module

    Each filter module has a type designation label attached to it. Quote the complete type designation and serial number when contacting technical support on the subject of individual filter modules. An example label is shown below. ABB Oy Hiomotie 13 00380 Helsinki Finland...

  • Page 32: Type Designation Key Of The Filter Module

    32 Operation principle and hardware description CODE DESCRIPTION Voltage range DC voltage corresponding AC input voltages 3 ~ 380…415 V. This is indicated in the type designation label as typical input voltage level 566 V DC. DC voltage corresponding AC input voltages 3 ~ 380…500 V. This is indicated in the type designation label as typical input voltage level 566/679/707 V DC.

  • Page 33: Moving And Unpacking The Module

    Moving and unpacking the module 33 Moving and unpacking the module Contents of this chapter This chapter gives basic information on moving, unpacking and lifting the modules. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 34: Moving The Modules

    34 Moving and unpacking the module Moving the modules WARNING! For general safety instructions for moving the module, see ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]).

  • Page 35: Cabinet Construction

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 36: Cabinet Configuration Overview

    ￭ ACS880-1604 configuration in Rittal VX25 and generic enclosure This figure shows the ACS880-1604 DC/DC converter configuration that can be installed in the Rittal VX25 and generic enclosures. The figure shows the converter with a DC switch/disconnector solution and without the DC switch/disconnector.

  • Page 37: Installation Examples

    You can find the kit-specific assembly drawings, step-by-step instructions and kit information on the Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.

  • Page 38: 1×R8I Ddc Unit In A 800 Mm Wide Rittal Vx25 Enclosure

    38 Cabinet construction 1×R8i DDC unit in a 800 mm wide Rittal VX25 enclosure ￭ Layout with DC switch/disconnector and charging This figure shows an example of the DC/DC converter unit in the Rittal VX25 enclosure. The unit includes an R8i DC/DC converter module, a BDCL filter module, bottom cable entries for the energy storage connection, DC switch/disconnector and charging components.

  • Page 39: Layout Without Dc Switch/Disconnector And Charging

    Cabinet construction 39 ￭ Layout without DC switch/disconnector and charging This figure shows an example of the DC/DC converter unit in the Rittal VX25 enclosure without DC switch/disconnector and charging. The unit includes an R8i DC/DC converter module, a BDCL filter module and bottom cable entries for the energy storage connection. R8i DC/DC converter module BDCL filter module Module cooling fan...

  • Page 40: Installation Stages

    40 Cabinet construction ￭ Installation stages Installation stages Instruction code Kit code Kit ordering code Installation of common parts: Baying parts 3AXD50000336340 PE busbar [PE] 3AXD50000336104 Divider panel 3AXD50000336692 Common DC Flat-PLS assembly 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 DDC Rittal support assembly 3AXD50000505746 Module installation parts 3AXD50000482122...

  • Page 41: Kits For Ddc R8I Unit In 800 Mm Rittal Vx25 Enclosure

    Cabinet construction 41 ￭ Kits for DDC R8i unit in 800 mm Rittal VX25 enclosure...

  • Page 42: Stage 1: Installation Of Common Parts

    42 Cabinet construction ￭ Stage 1: Installation of common parts...

  • Page 43: Stage 2: Module And Bottom Cable Entry Installation Parts

    Cabinet construction 43 ￭ Stage 2: Module and bottom cable entry installation parts...

  • Page 44: Stage 3: Busbars And Quick Connectors For Connecting Ddc Module And Filter

    44 Cabinet construction ￭ Stage 3: Busbars and quick connectors for connecting DDC module and filter...

  • Page 45: Stage 4A: Dc Connection With Charging

    Cabinet construction 45 ￭ Stage 4A: DC connection with charging...

  • Page 46: Stage 4B: Dc Connection Without Charging

    46 Cabinet construction ￭ Stage 4B: DC connection without charging...

  • Page 47: Stage 5A: Dc Connection With Charging

    Cabinet construction 47 ￭ Stage 5A: DC connection with charging...

  • Page 48: Stage 5B: Dc Connection Without Charging

    48 Cabinet construction ￭ Stage 5B: DC connection without charging...

  • Page 49: Stage 6: Ddc And Energy Storage Connection

    Cabinet construction 49 ￭ Stage 6: DDC and energy storage connection...

  • Page 50: Stage 7: Control Unit Mounting Plate

    50 Cabinet construction ￭ Stage 7: Control unit mounting plate...

  • Page 51: Stage 8: Ddc Shroud Installation

    Cabinet construction 51 ￭ Stage 8: DDC shroud installation...

  • Page 52: Stage 9: Ddc Module And Filter Installation

    52 Cabinet construction ￭ Stage 9: DDC module and filter installation...

  • Page 53: 1×R8I Ddc Unit In A 800 Mm Wide Generic Enclosure

    Cabinet construction 53 1×R8i DDC unit in a 800 mm wide generic enclosure ￭ Parts to be installed Parts to be installed Instruction code Kit code Kit ordering code Module installation parts 3AXD50000023218 A-8-8-333 3AXD50000023031 Bottom cable entry 3AXD50000004817 A-468-8-441 3AXD50000004385 Busbars for connecting DDC module 3AXD50000023212...

  • Page 54: Kits For Ddc R8I Unit In 800 Mm Wide Generic Enclosure

    54 Cabinet construction ￭ Kits for DDC R8i unit in 800 mm wide generic enclosure...

  • Page 55: Guidelines For Planning Electrical Installation

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.

  • Page 56: Selecting The Energy Storage

    56 Guidelines for planning electrical installation Selecting the energy storage WARNING! ABB is not responsible for the energy storage selection or protection of the energy storage. The energy storage does not belong to the converter unit delivery. The customer (or the system integrator) must equip the DC/DC converter with a suitable energy storage system.

  • Page 57: Implementing Protections For The Energy Storage

    ￭ Protecting the energy storage cable ABB equips the DC/DC converter unit with fuses as standard. The fuses protect the DC/DC converter and cables in a cable short-circuit situation. The customer (or the system integrator) must equip the energy storage with overload and short circuit protection for the cable.

  • Page 58: Implementing An Interlocking Between The Disconnecting Devices

    58 Guidelines for planning electrical installation ￭ Implementing an interlocking between the disconnecting devices The customer (or the system integrator) must implement an interlocking circuit between the DC switch/disconnector of the DC/DC converter unit and the energy storage disconnector. The user must not be able to close the energy storage disconnector before closing the DC switch/disconnector [Q11] of the DC/DC converter.

  • Page 59: Emc Compliance Of The Complete Installation

    ￭ EMC compliance of the complete installation Note: ABB has not verified that the EMC requirements are fulfilled with external energy storage and its cabling. The EMC compliance of the complete installation must be considered by the customer (or the system integrator).

  • Page 61: Electrical Installation

    ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.
  • Page 62 62 Electrical installation WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work. Go through these steps before you begin any installation or maintenance work. 1.

  • Page 63: General Notes

    Electrical installation 63 General notes ￭ Printed circuit boards WARNING! Use a grounding wrist band when you handle printed circuit boards. Do not touch the boards unnecessarily. The boards contain components sensitive to electrostatic discharge. ￭ Optical components WARNING! Obey these instructions. If you ignore them, damage to the equipment can occur. •...

  • Page 64: Checking The Insulation Of The Energy Storage Cable

    64 Electrical installation Checking the insulation of the energy storage cable WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 65: Connecting The Power Cables

    Electrical installation 65 Connecting the power cables ￭ Connection diagram (frame 1×R8i) DC/DC converter cubicle Energy storage cubicle Charging circuit components (For charging circuit connections, see the example circuit diagrams.) DC/DC converter module (R8i) BDCL filter module Shielded 3-conductor or 4-conductor cable and 360 degree grounding of the cable shield at the cable entry.

  • Page 66: Connection Procedure For Power Connections Inside The Dc/Dc Converter Cubicle

    66 Electrical installation ￭ Connection procedure for power connections inside the DC/DC converter cubicle WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 67: Connection Procedure Of The Energy Storage Cables

    Electrical installation 67 5. Refit any shrouding removed earlier and close the cubicle doors. ￭ Connection procedure of the energy storage cables Make sure that the converter and filter modules, and other components of the DC/DC converter unit has been installed in a cabinet, in other words, the mechanical installation has been done.

  • Page 68: Connecting The Bdcl Filter

    See the ordering information. 3. Connect the thermistor input [XD1] of the converter control unit to the filter thermistors [X30:5, X30:6]. WARNING! Do not disable the module temperature monitoring function. WARNING! Use the BDCL filter only with an ACS880-1604 DC/DC converter module.

  • Page 69: Internal Circuit Diagram For The Bdcl Filter

    Installing the charging circuit The cabinet builder must install and connect the charging circuit. For connections, see the example circuit diagrams. Consult ABB for more information on the components and wirings needed. Activate and tune the charging function in the control program. For information on tuning the parameters, see ACS880 DC/DC converter control program firmware manual (3AXD50000024671 [English]).

  • Page 70: Connecting The External Power Supply Cable For The Auxiliary Circuit

    70 Electrical installation Connecting the external power supply cable for the auxiliary circuit ￭ R8i DC/DC converter module The cabinet builder must arrange an auxiliary voltage of 230 V AC (or 115 V AC with option +G304) to connector X50 to power the electronics of the DC/DC converter module. R8i modules contain a power supply (BDPS) that produces 24 V DC from the auxiliary voltage for the internal circuit boards.
  • Page 71 Electrical installation 71 If the outer surface of the shield is non-conductive, turn the shield inside out as shown below and wrap copper foil around the cable to keep the shielding continuous. Do not cut the grounding wire (if present). Stripped cable Conductive surface of the shield exposed Stripped part covered with copper foil...

  • Page 72: Fiber Optic Connectors Of The Dc/Dc Converter Module

    72 Electrical installation 8. Fasten the shrouds (if any). 9. Close the doors. ￭ Fiber optic connectors of the DC/DC converter module The figure shows the fiber optic connections of the DC/DC converter module. Name Description BSFC Charging controller connection (see the hardware description).
  • Page 73 Electrical installation 73 A PC (with eg, the Drive composer PC tool) can be connected as follows: 1. Connect an ACx-AP-x control panel to the unit either • by inserting the control panel into the panel holder or platform, or •...

  • Page 75: Installation Checklist Of The Drive

    Installation checklist of the drive 75 Installation checklist of the drive Contents of this chapter This chapter contains a checklist of the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 76 76 Installation checklist of the drive Make sure that … If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground- to-phase varistor).

  • Page 77: Start-Up

    ABB. WARNING! Only qualified by ABB electricians/engineers are allowed to do the work described in this chapter. In addition, the electrician/engineer must know the energy storage system he is about to take into use, and the DC/DC converter control program and operation principle.

  • Page 78: Start-Up Procedure

    15). Note: If the drive has been stored over one year: Reform the electrolytic DC capacitors in the DC bus of the drive. See the separate reforming instructions (available in the Internet or from your local ABB representative). Close the auxiliary voltage circuit breakers of the converter unit [F21.1, F26.1]. Close also other circuit breakers in between the converter control unit [A41] and the auxiliary voltage switch [Q21] of the drive supply unit.
  • Page 79 Start-up 79 Tasks WARNING! When connecting voltage to the supply unit, the DC busbars will become live, as will all the converters connected to the DC bus. WARNING! Converter units with a DC switch/disconnector: Some types of the converter module may be energized through a charging circuit even when the DC switch/disconnector is open or the DC fuses are removed.

  • Page 80: Disconnecting The Dc/Dc Converter With Dc Switch/Disconnector

    80 Start-up Tasks WARNING! Do not close the energy storage disconnecting device if the DC/DC converter is not connected or not ready to use. Close the energy storage disconnecting device (customer or system integrator-installed device). Close the energy storage protective circuit breaker (customer or system integrator-installed device). Testing the DC/DC converter operation Set parameter 120.12 Run enable 1 to On.

  • Page 81: Reconnecting The Dc/Dc Converter With Dc Switch/Disconnector

    Start-up 81 Tasks Open the DC switch/disconnector [Q11]. Lock out and tag out. Working inside the DC/DC converter cubicle If you need to work inside the DC/DC converter cubicle, you must switch off and disconnect the whole multidrive system from any (AC, DC, main or auxiliary) power sources. Before you start the work, repeat also the necessary safety precautions.

  • Page 83: Maintenance

    Contents of this chapter This chapter instructs how to maintain the DC/DC converter modules and how to interpret their fault indications. The information is valid for ACS880-1604 DC/DC converter modules and example cabinet installations of the modules. Note: The instructions do not cover all possible cabinet constructions.
  • Page 84 84 Maintenance Years from start-up Component … Cooling fans Main cooling fan (speed-con- trolled) Main cooling fan (direct-on-line, 50 Hz) Main cooling fan (direct-on-line, 60 Hz) BDCL filter cooling fan (DOL, 50 Hz) BDCL filter cooling fan (DOL, 60 Hz) Internal cooling fan for circuit boards Cabinet cooling fan, internal...

  • Page 85: Maintenance Timers And Counters

    Maintenance 85 Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 86: Cleaning The Door Air Inlets (Ip22 And Ip42)

    86 Maintenance ￭ Cleaning the door air inlets (IP22 and IP42) Check the dustiness of the air inlet meshes. If the dust cannot be removed by vacuum cleaning from outside through the grating holes with a small nozzle, proceed as follows: 1.

  • Page 87: Replacing The Inlet Door Filters (Ip54)

    Maintenance 87 ￭ Replacing the inlet door filters (IP54) 1. Stop the drive and do the steps in section Electrical safety precautions (page 61) before you start the work. 2. Remove the fasteners at the top of the grating. 3. Lift the grating and pull it away from the door. 4.

  • Page 88: Power Connections

    See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. ￭ Replacing the cabinet cooling fan WARNING! Obey the safety instructions of the drive.
  • Page 89 Maintenance 89 5. Install the new fan in reverse order. Check that the arrow indicating the air flow direction points upwards.

  • Page 90: Replacing The Speed-Controlled Cooling Fan Of The Dc/Dc Converter Module

    90 Maintenance ￭ Replacing the speed-controlled cooling fan of the DC/DC converter module The module is equipped with a fan unit that contains two cooling fans. WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 91: Replacing The Direct-On-Line Fan (Option +C188) Of The Dc/Dc Converter Module

    Maintenance 91 ￭ Replacing the direct-on-line fan (option +C188) of the DC/DC converter module WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 92 92 Maintenance...

  • Page 93: Replacing The Circuit Board Compartment Fan

    Maintenance 93 ￭ Replacing the circuit board compartment fan Frame R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]).
  • Page 94 94 Maintenance 8. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. 9. Install and tighten the four nuts removed earlier. 10. Connect the fan cable. 11. Align and push the fan holder into the module. 12.

  • Page 95: Replacing The Fan Of The Bdcl Filter

    Maintenance 95 ￭ Replacing the fan of the BDCL filter WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 96: Replacing The Roof Fan For Ip54 Cabinet

    96 Maintenance ￭ Replacing the roof fan for IP54 cabinet Cabinets with ABB air outlet kits WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 97: Dc/Dc Converter Module

    Maintenance 97 DC/DC converter module ￭ Cleaning the module The drive module heatsink fins pick up dust from the cooling air. The drive runs into overtemperature warnings and faults if the heatsink is not clean. When necessary, clean the heatsink as follows. WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]).

  • Page 98: Replacing The R8I Dc/Dc Converter Module

    98 Maintenance ￭ Replacing the R8i DC/DC converter module WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 99 Maintenance 99 1. Disconnected the drive from the AC power line and DC/DC converter from the energy storage and obey the instructions in section Electrical safety precautions (page 61). Disconnecting the DC/DC converter with DC switch/disconnector (page 80). 2. Open the cubicle door. 3.
  • Page 100 100 Maintenance...
  • Page 101 Maintenance 101...

  • Page 102: Bdcl Filter Module

    102 Maintenance BDCL filter module ￭ Replacing the BDCL filter WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and modules safety instructions (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 103 Maintenance 103 • Wear protective gloves and long sleeves! Some parts have sharp edges. 1. Disconnected the drive from the AC power line and DC/DC converter from the energy storage and obey the instructions in section Electrical safety precautions (page 61).
  • Page 104 104 Maintenance...
  • Page 105 Maintenance 105...

  • Page 106: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. ￭...

  • Page 107: Replacing The Bcu Control Unit Battery

    5. Set the real-time clock. ￭ LEDs and other status indicators This section instructs how to interpret the status indications of the ACS880-1604 DC/DC converter. Warnings and faults reported by the control program are displayed on the control panel or in the Drive composer PC tool.
  • Page 108 108 Maintenance Location Indication Control panel Continuous green The unit is functioning normally. Flickering green Data is transferred between the PC and the unit through the USB connection of the control panel. Blinking green There is an active warning in the unit. Continuous red There is an active fault in the unit.

  • Page 109: Ordering Information

    Ordering information 109 Ordering information Contents of this chapter This chapter lists the types and ordering codes of the ACS880-1604 DC/DC converter unit components. The data is valid for ACS880-1604 DC/DC converter modules and related accessories. You can find the kit-specific assembly drawings, step-by-step instructions and detailed kit information on the Internet.
  • Page 110 110 Ordering information • A = air-cooled (some of these kits are also used with liquid-cooled drives) • L = liquid-cooled • w = cabinet width • 4 = 400 mm • 6 = 600 mm • 8 = 800 mm •...

  • Page 111: Dc/Dc Converter Modules

    For DC/DC converter unit ratings, see the technical data. DC/DC converter unit Modules used Ordering code Type Frame size Contents (for options, see below) = 400 V • DC/DC converter module(s) (frame R8i) ACS880-1604-0600A-3 ACS880-104-0640A-3+E205 with speed-controlled ACS880-1604-0900A-3 ACS880-104-0900A-3+E205 cooling fan(s) ACS880-1604-1200A-3 2×R8i ACS880-104-0640A-3+E205 ACS880-1604-1800A-3 2×R8i...

  • Page 112: Bdcl Filters

    ￭ BDCL filters (+C188) The BDCL filters must be ordered separately. DC/DC converter L-filter Frame unit type Type Ordering code Contents size ACS880-1604… = 400 V • +C188: Direct- on-line (DOL) 0600A-3 ACS880-BDCL-14-5+C188 3AUA0000173022 cooling fan with 0900A-3 ACS880-BDCL-15-5+C188 3AUA0000173021...

  • Page 113: Bdcl Filters (+C188+G304)

    Ordering information 113 ￭ BDCL filters (+C188+G304) DC/DC converter L-filter Frame unit type Type Ordering code Contents size ACS880-1604-… = 400 V • +C188: Direct- on-line (DOL) 0600A-3 ACS880-BDCL-14- 3AUA0000180031 cooling fan 5+C188+G304 • +G304: Cooling 0900A-3 ACS880-BDCL-15- 3AUA0000180030 fan with...

  • Page 114: Control Panel

    114 Ordering information Control panel The control panel is not included with the module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. The control panel can be flush mounted on the cabinet door with the help of a door mounting kit.

  • Page 115: Control Electronics

    • memory unit with DC/DC converter control program. You must connect the control unit to each DC/DC converter module with a pair of fiber optic cables. You can order them from ABB. See section Fiber optic cables (page 115). You can supply 24 V DC for the control unit from the DC/DC converter module.

  • Page 116: Control Circuit Plug Connectors

    116 Ordering information Length Kit type designation Ordering code NLWC-02 58988821 NLWC-03 58948233 NLWC-05 58948250 NLWC-07 58948268 10 m NLWC-10 58948276 ￭ Control circuit plug connectors The control circuit plug for connector X50 is not included in the module kit and you must order it separately.

  • Page 117: Mechanical Installation Accessories And Tools

    Ordering information 117 Mechanical installation accessories and tools ￭ Module installation parts Module installation parts include, for example, top and bottom supports for the DC/DC converter and BDCL filter modules. Note: The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 118: Shrouds

    118 Ordering information ￭ Shrouds Shrouds are used for IP20 touch protection with the cabinet doors open. Enclosure Ordering code Kit code Illustration 1 per cu- Rittal VX25 3AXD50000489022 A-8-8-361-VX bicle Instruction code: 3AXD50000491865 ￭ Ramp The ramp can be used when installing or removing an R8i module. Note: Do not use the ramp with plinth heights over 100 mm.

  • Page 119: Bottom Cable Entry

    Ordering information 119 ￭ Bottom cable entry Cable entry kit, to be installed on the bottom plate of the enclosure, contains four cable entries for energy storage cables with grommets, wire meshing for 360° grounding, and a strain relief bracket. Enclosure Ordering code Kit code...

  • Page 120: Electrical Installation Accessories

    120 Ordering information Electrical installation accessories ￭ Busbars and quick connectors for connecting DDC module and filter Busbars provide connection from the DC/DC converter module to the BDCL filter. Enclosure Ordering code Kit code Illustration 1 per cu- Rittal VX25 3AXD50000489046 A-8-8-269-VX bicle...

  • Page 121: Common Dc Flat-Pls Assembly

    Ordering information 121 ￭ Common DC Flat-PLS assembly The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS DC bus and ensure its correct placement and alignment inside the cabinet line-up. Note: Note: The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat-PLS busbar system.

  • Page 122: Dc Connection Without Dc Switch/Disconnector And Charging

    122 Ordering information Enclosure Ordering code Kit code Illustration Rittal VX25 with DC switch/disconnector 1 kit 3AXD50000345458 A-46-8-207-VX and charging Instruction code: 3AXD50000337453 Rittal VX25 with DC 1 kit per switch/disconnector R8i mod- 3AXD50000044551 A-468-8-247 and charging Instruction code: 3AXD50000043411 Rittal VX25 with DC 1 kit per switch/disconnector...
  • Page 123 Ordering information 123 Enclosure Ordering code Kit code Illustration Generic without DC switch/disconnector 3AXD50000023032 A-8-8-268 and charging Instruction code: 3AXD50000023291 Rittal VX25 without DC switch/disconnect- 3AXD50000337446 A-46-8-206-VX or and charging Instruction code: 3AXD50000345915 Rittal VX25 and gener- 1 kit per ic without DC R8i mod- 3AXD50000023340...

  • Page 124: Energy Storage Connection

    124 Ordering information ￭ Energy storage connection These parts provide the DDC and energy storage connection. Enclosure Ordering code Kit code Illustration 1 kit per Rittal VX25 3AXD50000504565 A-8-8-243-VX cubicle Instruction code: 3AXD50000488773 1 kit per Generic 3AXD50000023008 A-8-8-244 cubicle Instruction code: 3AXD50000023217...

  • Page 125: Dc Fuses (Dc Bus Side)

    Ordering information 125 ￭ DC fuses (DC bus side) DC fuses on the DC bus side protect the module and drive DC bus against short circuits. Fuse (IEC and UL) ACS880- Frame 1604-… size Type Data Ordering code Size = 400 V 0600A-3 Bussmann 170M6415 1100 A, 690 V...

  • Page 126: Dc Switch/Disconnector Kits

    126 Ordering information ￭ DC switch/disconnector kits You can equip the DC/DC converter with DC switch/disconnector if quick isolation of the module from the DC bus is required. DC switch/disconnectors (IEC, 230 V, 50 Hz) DC switch/disconnector ACS880- Frame Ordering code 1604-…...

  • Page 127: Dc Switch/Disconnectors (Ul/Csa, 110 V, 60 Hz)

    Ordering information 127 DC switch/disconnectors (UL/CSA, 110 V, 60 Hz) DC switch/disconnector ACS880- Frame Ordering code 1604-… size Type Data = 400 V 0600A-3 0900A-3 SWITCH KIT OT1200U11 1200 A; 600 V; ICW = 3AXD50000009540 50 kA, 1 s, ICM = 110 kA 1200A-3 2×R8i 1800A-3...
  • Page 128 128 Ordering information ACS880- Frame Ordering code 1604-… size 0600A-5 0900A-5 UNIT CHARGING KIT 1-2XR8I IEC 3AXD50000009538 1200A-5 2×R8i 1800A-5 2×R8i = 690 V 0400A-7 0600A-7 UNIT CHARGING KIT 1-2XR8I IEC 3AXD50000009538 0800A-7 2×R8i 1200A-7 2×R8i The charging kit contains: •...

  • Page 129: Charging Resistors

    Ordering information 129 ACS880- Frame Ordering code 1604-… size = 400 V 0600A-3 0900A-3 UNIT CHARGING KIT 1-2XR8I UL 3AXD50000009538 1200A-3 2×R8i 1800A-3 2×R8i = 50 V 0600A-5 0900A-5 UNIT CHARGING KIT 1-2XR8I UL 3AXD50000009538 1200A-5 2×R8i 1800A-5 2×R8i = 690 V 0400A-7 0600A-7 UNIT CHARGING KIT 1-2XR8I UL...

  • Page 130: Cabinet Ventilation Kits

    130 Ordering information ACS880- Frame Ordering code 1604-… size 0600A-5 0900A-5 ZRF 30X165S24R 10037531 1200A-5 2×R8i 1800A-5 2×R8i = 690 V 0400A-7 0600A-7 ZRF 30X165 SIK. 10028531 0800A-7 2×R8i 1200A-7 2×R8i Cabinet ventilation kits ￭ Air inlet kits 800 mm cabinet Used with …...

  • Page 131: Air Outlet Kits 800 Mm Cabinet

    Ordering information 131 ￭ Air outlet kits 800 mm cabinet Used with … Ordering code Kit code Illustration IP20 (IEC) 3AUA0000125203 A-4-X-042 Instruction code: 3AUA0000116887 IP42 (IEC) 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000116875 IP54 (IEC) 3AXD50000009187 A-4-X-064 Instruction code: 3AXD50000010001 Note: Fan to be ordered separ- ately IP54 (UL) 3AXD50000010362...

  • Page 132: Cooling Fans

    132 Ordering information ￭ Cooling fans Roof fans One or two cooling fans are to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. IEC/UL Enclosure / Degree of Component protection Ordering code Name Data (Auxiliary voltage) RB4C-355/170 3AXD50000006934...

  • Page 133: Miscellaneous

    Ordering information 133 Miscellaneous ￭ BAMU voltage/current measurement unit BAMU voltage/current measurement unit is not included in the module delivery but must be ordered separately. If you use BAMU to measure the energy storage voltage, the converter measures its output voltage (and thus also the energy storage voltage) automatically. You do not need any additional measurement for the converter.

  • Page 135: Technical Data

    Technical data 135 Technical data Contents of this chapter This chapter contains technical data for ACS880-1604 DC/DC converter modules. Ratings No-overload use Module type Frame ACS880- contmax contmax input output output 1604-… A (DC) A (DC) A (DC) = 400 V...

  • Page 136: Definitions

    136 Technical data High-overload use Heavy-duty use Module type Frame ACS880- short time short time 1604-… = 400 V 0600A-3 0900A-3 1200A-3 2×R8i 1020 1800A-3 2×R8i 1349 1529 = 500 V 0600A-5 0900A-5 1200A-5 2×R8i 1020 1800A-5 2×R8i 1349 1529 = 690 V 0400A-7 0600A-7...

  • Page 137: Derating

    Technical data 137 Continuous current allowing 150% I for 1 min / 5 min at 40 °C (104 °F) Continuous power allowing 150% I for 1 min / 5 min at 40 °C (104 °F) Note: The ratings apply at an ambient temperature of 40 °C (104 °F). The ratings apply to units without option +C132 (marine type approval).
  • Page 138 138 Technical data 4000 m 13123 ft 0.80 3500 m 11429 ft 0.85 3000 m 0.90 9842 ft 0.95 2500 m 8202 ft 1.00 2000 m 6562 ft 1500 m 4921 ft 1000 m 3300 ft +20 °C +25 °C +30 °C +35 °C +40 °C...

  • Page 139: Type Equivalence Table

    BDCL-15-7 Cabinet-installed units available from ABB DC/DC converter unit types available from ABB as modules R8i converter modules used. The quantity of the modules is shown in the Frame column. BDCL filter quantity and type. See also BDCL filters in the ordering information.

  • Page 140: Charging Component Ratings

    140 Technical data Charging component ratings For the ratings of charging fuses, resistors and switches, see the ordering information. Dimensions and weights ￭ R8i DC/DC converter module The dimensions of a DC/DC converter module are: • height 1397.0 mm (55.0 in) •...

  • Page 141: Allowable Mounting Orientations

    Technical data 141 Allowable mounting orientations For frame R8i, the allowable mounting orientations are upright position and on the right-hand side (viewed from the front). For the BDCL-1x-x filter, the allowable mounting orientations are upright position and on the left-hand side (viewed from the front). Losses, cooling data and noise Module type Air flow...

  • Page 142: Tightening Torques

    142 Technical data Tightening torques Unless a tightening torque is specified in the text, the following torques can be used. ￭ Electrical connections Size Torque Note 0.5 N·m (4.4 lbf·in) Strength class 4.6...8.8 1 N·m (9 lbf·in) Strength class 4.6...8.8 4 N·m (35 lbf·in) Strength class 8.8 9 N·m (6.6 lbf·ft)

  • Page 143: Output Power (Energy Storage) Connection

    Technical data 143 Input terminals R8i module: M12, maximum intrusion into module 20 mm (0.8"). BDCL filter: M10, maximum intrusion into module 20 mm (0.8"). Output power (energy storage) connection Voltage (U ACS880-104-xxxxx-3 = Maximum output voltage 50 V…95% of U (Drive DC voltage in the DC bus).

  • Page 144: Protection Classes

    Maximum long-term tensile load: 1 N (3.6 ozf) • Flexing: Max. 1000 cycles ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Note that the optical component type is not directly related to the actual communication speed.

  • Page 145: Ambient Conditions

    57 … 150 Hz: 1 g 57 … 150 Hz: 1 g 9 … 200 Hz: 10 m/s (32.8 ft/s Environmental testing - Tested in ABB multidrive Part 2: Tests – Test Fc: cabinet (ACS880-x07) ac- Vibration (sinusoidal) cording to: Max 1 mm (0.04 in.) (5 …...

  • Page 146: Materials

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.

  • Page 147: Cooling Fans

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 149: Control Units Of The Drive

    Control units of the drive 149 Control units of the drive Contents of this chapter This chapter • describes the connections of the control unit • contains the specifications of the inputs and outputs of the control unit. General The converter unit is controlled by a BCU-x2 control unit. The BCU-x2 consists of a BCON-12 control board (and a BIOC-01 I/O connector board and power supply board) built in a metal housing.

  • Page 150: Bcu-X2 Control Unit Layout And Connections

    150 Control units of the drive BCU-x2 control unit layout and connections Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection...
  • Page 151 Control units of the drive 151 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XD24 +24 V output (for digital inputs) XDIO XETH Ethernet port – Not in use XPOW External power input XRO1...

  • Page 152: Default I/O Diagram Of The Converter Control Unit

    152 Control units of the drive Default I/O diagram of the converter control unit The diagram below shows the default I/O connections on the converter control unit, and describes the use of the signals/connections. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (24…12 AWG).

  • Page 153: External Power Supply For The Control Unit (Xpow)

    (nominal impedance 100 to 165 ohm, for example Belden 9842) for the wiring. For best immunity, ABB recommends high quality cable. Keep the cable as short as possible. Avoid unnecessary loops and parallel runs near power cables such as motor cables.

  • Page 154: Safe Torque Off (Xsto, Xsto Out)

    The BCU-x2 has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.

  • Page 155: Connector Data

    Control units of the drive 155 Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 2.5 mm 24 V (±10%) DC, 2 A External power input. Two supplies can be connected for redundancy. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A Protected by varistors...
  • Page 156 156 Control units of the drive Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 2.5 mm (XAI:4 … XAI:7). Current input: –20…20 mA, R = 100 ohm Current/voltage input mode selection by Voltage input: –10…10 V, R >...

  • Page 157: Bcu-X2 Ground Isolation Diagram

    Control units of the drive 157 Control units of the drive 137 ￭ BCU-x2 ground isolation diagram Ground isolation diagram XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage AI1- AI2+ between each AI input and AI2- AGND is +30 V AGND AGND XD2D...

  • Page 159: Dimension Drawings

    Dimension drawings 159 Dimension drawings Contents of this chapter This chapter shows the dimensions of the ACS880-1604 DC/DC converter modules and accessories.

  • Page 160: R8I Dc/Dc Converter Module

    160 Dimension drawings R8i DC/DC converter module...
  • Page 161 Dimension drawings 161...

  • Page 162: Quick Connectors Of The Dc/Dc Converter Module

    162 Dimension drawings Quick connectors of the DC/DC converter module...

  • Page 163: Quick Connectors

    Dimension drawings 163 Quick connectors Dimensions in mm 1 mm = 0.0394 in...

  • Page 164: Bdcl Filter Module

    164 Dimension drawings BDCL filter module...

  • Page 165: Dpmp-01 Door Mounting Kit

    ACX-AP-x_dimensions control panel with door mount kit.pdf Dimension drawings 155 Dimension drawings 165 ACX-AP-x control panel with door mounting kit DPMP-01 door mounting kit 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92] Cutting in the cabinet door: 109 mm × 223 mm (4.29 in. × 8.78 in.) Plate thickness: 1.5 …...

  • Page 166: Bcu Control Unit

    166 Dimension drawings BCU control unit...

  • Page 167: Bamu Voltage/Current Measurement Unit

    Dimension drawings 167 BAMU voltage/current measurement unit Dimensions in mm 1 mm = 0.0394 in...

  • Page 168: Bamu Fuse Holders And Fuses

    168 Dimension drawings BAMU fuse holders and fuses ￭ PS272PREMCPS fuse disconnector and PS27 terminal cover ø11.5 ø6.5 Twin terminal covers PS 27 Part #: A 220087 Weight: 30g Packaging: 3 twins MC PS 93 Connecting distance between centers 150 Without terminals cover length W′: 240 With terminals cover length 196 Space factor with a 90°...

  • Page 169: Ramp

    Dimension drawings 169 Ramp...
  • Page 170 170 Dimension drawings...

  • Page 171: Internal Cabinet Fan

    Dimension drawings 171 Internal cabinet fan ￭ W2E 143-AA09-01, W2E 143-AA15-01 flow...

  • Page 172: Switchgear And Charging Components

    172 Dimension drawings Switchgear and charging components ￭ DC switch/disconnectors OT1600E11 (IEC), OT1200U11 (UL) OT1000-1250E_ OT1600E_ 4,21 OT1000-1250X_ OT1600X_ 4,80 3,23 OT800U_ 13,5 OT1200U_ 0,53 1,97 9,13 5/16 3,27 4,57 4,80 14,65 223,2 12,05 8,11 8,79 5,31 0,43 1,57 0,24 22,5 0,89 6,93...

  • Page 173: Charging Switches

    Dimension drawings 173 ￭ Charging switches OS160GD04F (IEC) 138...205 (OXP 6x161) 33.4 53.3 95.5 8.5 7.2 17.5 114.5 Back connection types: Ø9 >14 17.5 181.5 mm 130 mm 100 mm 160 mm 175 mm 190 mm...

  • Page 174: Os100Gj04Fp (Ul/Csa)

    174 Dimension drawings OS100GJ04FP (UL/CSA) 138...205 (OXP 6x161) 33,4 53,3/2,10 5,35...8,07 1,77 1,31 17,5 81/3,19 0,69 0,79 69/2,72 0,33 60/2,36 95,5 3,76 0,43 0,10 1,81 0,24 125,5 8,66 1,42 4,94 138,5 6,77 5,45 2,56 1,50 min 14 0,55 1,81 1,38 104,5/4,11 17,5 0,39...

  • Page 175: Charging Controller

    15 V DC, MAX 10mA OPER. TEMPERATURE MAX + °C STAT 1 15V 2 AUX2 3 GND 4 GND STAT TO BE USED WITH ABB DRIVES ONLY. MAXIMUM RATED SYSTEM VOLTAGE INV1 UL: 600 V AC IEC: 690 V AC STAT INV2 STAT INV3...

  • Page 176: Resistors

    176 Dimension drawings ￭ Resistors ZRF 30X165 ≥ ￭ Handles OHB65J6 Handle type L (mm) B (mm) Notes OHB65J6 6 × 6 Used with switch-disconnector units Dimensions in mm 1 mm = 0.0394 in...

  • Page 177: Contacts

    5.71 1.69 50.5 1.97 www.cooperindustries.com Dimension drawings 177 ￭ Contacts Auxiliary contact OA1G10 Auxiliary contact OA3G01, OA1G10 2×0.75…2.5 mm (2×18…14 AWG) 2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lbf·in) 0.8 N·m (7 lb.in) Pozidriv M3.5 Form 2 Pozidriv M3.5 Form 2...

  • Page 178: Dc Fuses

    178 Dimension drawings DC fuses 690 V fuses (as used with 400 and 500 V units) Size A (mm) B (mm) D (mm) E (mm) G (mm) H (mm) 1000 … 1250 V fuses (as used with 690 V units) Size A (mm) B (mm)

  • Page 179: 14. Example Circuit Diagrams

    Example circuit diagrams 179 ￭ DC/DC converter 1×R8i and 2×R8i with DC switch/disconnector 14. Example circuit diagrams The diagrams include: Designation Component A11.x Charging controller Contents of this chapter BCU control unit This chapter contains example circuit diagrams of a DC/DC converter module. DPMP-01 door mounting kit for control panel, including DDPI board The purpose of these diagrams is to help in: ACS-AP-x control panel...

  • Page 180: Ddc 1×R8I Without Dc Switch/Disconnector

    180 Example circuit diagrams DDC 1×R8i without DC switch/disconnector ￭ DC main circuit (sheet 001)

  • Page 181: Module Connections (Sheet 005)

    Example circuit diagrams 181 ￭ Module connections (sheet 005)

  • Page 182: Auxiliary Voltage Distribution (Sheet 020)

    182 Example circuit diagrams ￭ Auxiliary voltage distribution (sheet 020)

  • Page 183: Control Unit (Sheet 040)

    Example circuit diagrams 183 ￭ Control unit (sheet 040)

  • Page 184: Bamu Measurement Unit (Sheet 041)

    184 Example circuit diagrams ￭ BAMU measurement unit (sheet 041)

  • Page 185: Ddc 1×R8I With Dc Switch/Disconnector

    Example circuit diagrams 185 DDC 1×R8i with DC switch/disconnector ￭ DC main circuit, charging circuit (sheet 001)

  • Page 186: Module Connections (Sheet 005)

    186 Example circuit diagrams ￭ Module connections (sheet 005)

  • Page 187: Auxiliary Voltage Distribution (Sheet 020)

    Example circuit diagrams 187 ￭ Auxiliary voltage distribution (sheet 020)

  • Page 188: Control Unit (Sheet 040)

    188 Example circuit diagrams ￭ Control unit (sheet 040)

  • Page 189: Bamu Measurement Unit (Sheet 041)

    Example circuit diagrams 189 ￭ BAMU measurement unit (sheet 041)

  • Page 190: Ddc 2×R8I Without Dc Switch/Disconnector

    190 Example circuit diagrams DDC 2×R8i without DC switch/disconnector ￭ DC main circuit (sheet 001)

  • Page 191: Dc Main Circuit (Sheet 002)

    Example circuit diagrams 191 ￭ DC main circuit (sheet 002)

  • Page 192: Module Connections (Sheet 005)

    192 Example circuit diagrams ￭ Module connections (sheet 005)

  • Page 193: Module Connections (Sheet 006)

    Example circuit diagrams 193 ￭ Module connections (sheet 006)

  • Page 194: Auxiliary Voltage Distribution (Sheet 020)

    194 Example circuit diagrams ￭ Auxiliary voltage distribution (sheet 020)

  • Page 195: Auxiliary Voltage Distribution (Sheet 021)

    Example circuit diagrams 195 ￭ Auxiliary voltage distribution (sheet 021)

  • Page 196: Control Unit (Sheet 040)

    196 Example circuit diagrams ￭ Control unit (sheet 040)

  • Page 197: Bamu Measurement Unit (Sheet 041)

    Example circuit diagrams 197 ￭ BAMU measurement unit (sheet 041)

  • Page 198: Ddc 2×R8I With Dc Switch/Disconnector

    198 Example circuit diagrams DDC 2×R8i with DC switch/disconnector ￭ DC main circuit, charging circuit (sheet 001)

  • Page 199: Dc Main Circuit, Charging Circuit (Sheet 002)

    Example circuit diagrams 199 ￭ DC main circuit, charging circuit (sheet 002)

  • Page 200: Module Connections (Sheet 005)

    200 Example circuit diagrams ￭ Module connections (sheet 005)

  • Page 201: Module Connections (Sheet 006)

    Example circuit diagrams 201 ￭ Module connections (sheet 006)

  • Page 202: Auxiliary Voltage Distribution (Sheet 020)

    202 Example circuit diagrams ￭ Auxiliary voltage distribution (sheet 020)

  • Page 203: Auxiliary Voltage Distribution (Sheet 021)

    Example circuit diagrams 203 ￭ Auxiliary voltage distribution (sheet 021)

  • Page 204: Control Unit (Sheet 040)

    204 Example circuit diagrams ￭ Control unit (sheet 040)

  • Page 205: Bamu Measurement Unit (Sheet 041)

    Example circuit diagrams 205 ￭ BAMU measurement unit (sheet 041)
  • Page 206 206 Example circuit diagrams...
  • Page 207 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 208 3AXD50000023642D © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.

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