Related Manuals for Toro Workman 07235
Summary of Contents for Toro Workman 07235
- Page 1 Form No. 3419-568 Rev B Workman ® MDX Utility Vehicle Model No. 07235—Serial No. 401400001 and Up Model No. 07235TC—Serial No. 401400001 and Up *3419-568* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Electrical System Safety ........41 Servicing the Battery......... 41 Replacing the Fuses ......... 43 Safety ............... 4 Maintaining the Headlights ....... 43 General Safety ........... 4 Drive System Maintenance ........45 Safety and Instructional Decals ......5 Maintaining the Tires ........45 Setup ................ -
Page 4: Safety
Safety Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol (Figure 2), which means Caution, Warning, or Danger—personal safety instruction. Failure to comply with the instruction may result in personal injury or death. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal115-7739 115-7739 1. Falling, crushing hazard—do not carry passengers. decal99-7345 99-7345 1. - Page 6 decal117-5001 117-5001 1. Warning—read the Operator's Manual. 7. Horn 2. Collision hazard—do not operate the machine on public 8. Hour meter streets, roads, or highways. 3. Falling hazard—do not carry passengers in the cargo bed. 9. Headlights 4. Falling hazard—do not allow children to operate the machine. 10. Power—Off 5.
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Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel (TC models Cover only). Washer (1/2 inch) – No parts required Connect the battery (TC models only). –... -
Page 8: Connecting The Battery
Connecting the Battery TC Models Only No Parts Required g228187 Procedure Figure 5 3. Negative battery cable 1. Insulator boot (positive battery cable) (black) WARNING 2. Negative battery post Incorrectly routing the battery cable could damage the machine and cables, causing Slide the insulator boot over the positive sparks. -
Page 9: Burnishing The Brakes
Burnishing the Brakes No Parts Required Procedure To ensure optimum performance of the brake system, burnish (break-in) the brakes before use. Bring the machine up to full speed, apply the brakes to rapidly stop the machine without locking up the tires. Repeat this procedure 10 times, waiting 1 minute between stops, to avoid overheating the brakes. -
Page 10: Product Overview
Product Overview g033215 Figure 6 1. Hood latch 3. Cargo bed 5. Gear-shift selector 7. Cargo-bed lever 2. Parking-brake lever 4. Towing tongue 6. Fuel-tank cap Controls Control Panel Become familiar with all the controls before you start the engine and operate the machine. Note: Determine the left and right sides of the machine from the normal operating position. - Page 11 Accelerator Pedal Choke Control Use the accelerator pedal (Figure 7) to vary the The choke control is located below and to the right of ground speed of the machine. Pressing down the the operator's seat. Use the choke to help start a cold accelerator pedal starts the engine.
- Page 12 Horn Button Engine Oil-Pressure Light TC Models Only The engine oil-pressure light (Figure 9) warns you if the engine-oil pressure drops below a safe level to The horn button is located at the lower, left corner of operate the engine. If the light comes on and remains the dash panel (Figure 9).
- Page 13 Fuel Gauge The fuel gauge (Figure 10) is located on the fuel tank next to the filler cap, at the left side of the machine. The gauge displays the amount of fuel in the tank. g008398 Figure 10 1. Empty 4.
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Page 14: Specifications
25 cm (10 inches) inside Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a... -
Page 15: Before Operation
Checking the Tire Pressure Operation Service Interval: Before each use or daily Before Operation Tire air pressure specification: 55 to 103 kPa (8 to 22 psi) Important: Before Operation Safety Do not exceed the maximum air pressure indicated on the sidewall of the tire. Note: The air pressure needed in the tires is General Safety... -
Page 16: Breaking In A New Machine
• • Do not use gasoline containing methanol. Check the fluid and engine-oil levels regularly. Remain alert for signs that the machine or its • Do not store fuel either in the fuel tank or fuel components are overheating. containers over the winter unless a fuel stabilizer •... - Page 17 The machine could suddenly in rough terrain, or on a slope, which could result in roll over if a wheel goes over the edge or if the a rollover. Contact an authorized Toro distributor for edge gives way. more information.
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Page 18: Operating The Cargo Bed
on level ground. If you must stop the machine, CAUTION avoid sudden speed changes, which can cause If a load is concentrated near the back of the the machine to tip or roll over. Do not engage the cargo bed when you release the latches, the brakes suddenly when rolling rearward, as this bed may unexpectedly tip open, injuring you may cause the machine to overturn. - Page 19 Lowering the Cargo Bed Opening the Tailgate Ensure that the cargo bed is down and latched. WARNING Lift up the finger pulls at the back panel of the The weight of the bed may be heavy. Hands tailgate (Figure 16). or other body parts could be crushed.
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Page 20: Starting The Engine
Note: When using key start mode, you can engage the parking brake and work away from the machine while the engine still runs and the battery holds a charge. Note: If you turn the key to the S position, TART the engine cranks until it starts. -
Page 21: Loading The Cargo Bed
Loading the Cargo Bed Refer to the following table for load volume limits with various materials: Use the following guidelines when loading the cargo Material Density Maximum Cargo box and operating the machine: Box Capacity (on level ground) Use the following guidelines when loading the cargo bed and operating the machine: Gravel, dry 1522 kg/m... -
Page 22: After Operation
After Operation After Operation Safety General Safety • Allow the engine to cool before storing the machine g008400 in any enclosure. Figure 19 • Do not store the machine or fuel container where 1. Rear tie-down points there is an open flame, spark, or pilot light, such as on a water heater or other appliance. -
Page 23: Towing A Trailer
Towing a Trailer The machine is capable of pulling trailers. A tow hitch is available for the machine. Contact your authorized Toro distributor for details. When hauling cargo or towing a trailer, do not overload your machine or trailer. Overloading either... -
Page 24: Maintenance
Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a copy of the electrical schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Important: Refer to your engine owner’s manual for additional maintenance procedures. - Page 25 Maintenance Service Maintenance Procedure Interval • Grease the bearings and bushings. • Replace the air filter. Replace the air filter element sooner if it dirty or damaged. • Change the engine oil. • Change the engine-oil filter. • Check the spark plugs. •...
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Page 26: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the brake and parking brake operation. Check the gear shift/neutral operation. Check the fuel level. Check the engine-oil level. Check the transaxle-fluid level. -
Page 27: Maintaining The Machine Under Special Operating Conditions
To ensure safety and accuracy, remove the key to prevent accidental starting of have an authorized Toro distributor to check the the machine. maximum engine speed with a tachometer. -
Page 28: Lifting The Machine
Lifting the Machine Accessing the Hood Raising the Hood DANGER The machine may be unstable when using Lift up the handle of the rubber latches on each a jack. The machine could slip off the jack, side of the hood (Figure 22). -
Page 29: Lubrication
Lubrication Greasing the Front Wheel Bearings Greasing the Machine Service Interval: Every 300 hours Service Interval: Every 100 hours/Yearly (whichever Grease specification: Mobilgrease XHP™-222 comes first)—Grease the bearings and bushings. Grease the machine Removing the Hub and Rotor more frequently when using it for heavy-duty operations. - Page 30 g033049 Figure 28 2. Hub and rotor assembly 1. Spindle g033047 Figure 26 Wipe clean the spindle with a rag. 1. Flange-head bolts (3/8 x 3. Caliper bracket (brake 3/4 inch) assembly) Repeat steps through to the hub and rotor at the other side of the machine.
- Page 31 Greasing the Wheel Bearings Installing the Hub and Rotor Remove the outboard bearing and bearing race Apply a light coat of the specified grease to the from the hub (Figure 29). spindle (Figure 30). g033050 Figure 29 g033051 Figure 30 1.
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Page 32: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine, remove the key, and wait for all moving parts to stop before checking the oil or adding oil to the crankcase. • Keep your hands, feet, face, clothing, and other body parts away from the muffler and other hot surfaces. - Page 33 Clean the dirt ejection port located on the air-filter cover. Remove the rubber outlet valve from the cover, clean the cavity, and replace the outlet valve. Insert the air-filter element into air-filter housing (Figure 33). Note: Ensure that the filter is sealed properly by applying pressure to the outer rim of the filter when installing it.
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Page 34: Servicing The Engine Oil
Servicing the Engine Oil Service Interval: After the first 25 hours Every 100 hours (Change the oil twice as often during special operating conditions; refer Maintaining the Machine under Special Operating Conditions (page 27). Note: Change the oil more frequently when operating conditions are extremely dusty or sandy. -
Page 35: Servicing The Spark Plugs
Servicing the Spark Plugs Service Interval: Every 100 hours/Yearly (whichever comes first) Replace the spark plug if necessary. Type: Champion RN14YC (or equivalent) Air Gap: 0.03 inch (0.762 mm) Important: A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do g009200 not sand-blast, scrape, or clean electrodes by Figure 36... -
Page 36: Adjusting The High/Low Idle
Adjusting the High/Low Idle Fuel System Lift the cargo bed and secure it open with the Maintenance prop rod. With the machine off, fully depress the Inspecting Fuel Lines and accelerator pedal and measure the gap between the leading edge of the governor bellcrank and Connections the bracket tab. -
Page 37: Servicing The Carbon Canister
Servicing the Carbon Canister Checking the Air Filter for the Carbon Canister Service Interval: Every 100 hours—Check the air filter for the carbon canister. Check the opening at the bottom of the air filter for the carbon canister to ensure that it is clean and free of debris and obstructions (Figure 40). - Page 38 Replacing the Carbon Canister Note: Replace the carbon canister if it is damaged, plugged, or if the machine is run without a carbon-canister filter. Note: Replace the carbon-canister filter when replacing the carbon canister. Disconnecting the Controls at the Seat Base Remove the knob from the gear-shift lever (Figure 42).
- Page 39 Carefully lift the seats, seat base, and parking brake cables from the machine (Figure 44). Important: Note the routing of the parking-brake cables along the chassis as you lift the seats and seat base from the machine. g029659 Figure 45 g029628 Figure 47 1.
- Page 40 Insert the new carbon canister into the Thread the knob from the gear-shift lever and carbon-canister mount of the fuel tank with the tighten the knob by hand (Figure 42). purge and fuel tank fittings aligned rearward (Figure 47). Assemble the vacuum hose onto the fitting on the carbon canister marked Purge and the fuel-tank hose to the onto the fitting marked Fuel Tank...
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Page 41: Electrical System Maintenance
Disconnecting the Battery Electrical System Maintenance WARNING Incorrect battery cable routing could damage Electrical System Safety the machine and cables, causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. WARNING • Always disconnect the negative (black) battery cable before disconnecting the CALIFORNIA positive (red) cable. - Page 42 Installing the Battery Align the battery to the battery tray of the machine (Figure 49). Note: Ensure that the positive and negative posts of the battery are aligned as shown in Figure Secure the battery to the battery tray with the battery clamp, carriage bolt, and locknut (Figure 49).
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Page 43: Replacing The Fuses
12 V power supply, or at a minimum, blow the (Figure 51). fuse. Connect the battery and close the hood; refer to Always use the specified Toro LED bulb to Connecting the Battery (page 42). prevent this issue. CAUTION The bulbs become extremely hot when in operation. - Page 44 Replacing the Headlight Adjusting the Headlights Disconnect the battery; refer to Disconnecting Use the following procedure to adjust the headlight the Battery (page 41). beam position whenever a headlight assembly is replaced or removed. Open the hood; refer to Raising the Hood (page 28).
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Page 45: Drive System Maintenance
Drive System Maintenance Maintaining the Tires Service Interval: Every 100 hours—Check the condition of the tires and rims. Every 100 hours—Torque the wheel-lug nuts. Inspect the tires an rims for signs of wear and damage. Note: Operating accidents, such as hitting curbs, can damage a tire or rim and also disrupt wheel alignment, so inspect tire condition after an accident. -
Page 46: Adjusting The Front Wheel Alignment
If the measurement does not fall within 0 to 6 mm (0 to 1/4 inch), loosen the jam nuts at the Owner provided tools: spanner wrench, Toro Part No. 132-5069; refer to your authorized Toro distributor. outer end of the tie rods (Figure 57). -
Page 47: Checking The Transaxle-Fluid Level
Checking the Transaxle-Fluid Level Service Interval: Every 100 hours Fluid Type: SAE 10W30 (API service SJ or higher) Park the machine on a level surface, engage the parking brake, shut off the engine, and remove the key. g002109 Figure 59 Remove the bolt from the level-indicating hole (Figure 58). -
Page 48: Checking And Adjusting Neutral
Check the fluid level and add more fluid if the Pull up on each shift cable an ensure that there level is below the threads of the fill-plug hole is a 0.76 to 1.52 mm (0.03 to 0.06 inch) between (Figure 59). -
Page 49: Reducing The Top Speed
g026341 Figure 64 g011947 1. Clutch spacer Figure 63 1. Cover 2. Bolts Remove the spring. Add or remove spacers to adjust the top speed. Thoroughly clean the inside of the cover and Use the following table to determine the amount the inner components of the clutch using of spacers needed. -
Page 50: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Inspecting the Brakes Service Interval: Every 100 hours Cleaning the Brakes are a critical safety component of the machine. Engine-Cooling Areas As with all safety components, they should be closely inspected at regular intervals to ensure optimum Service Interval: Every 100 hours Clean the cooling performance and safety. -
Page 51: Adjusting The Brake Cables
required to engage the parking-brake lever, Repeat steps through up to 2 more perform the procedure for adjusting the brake times to attain the parking brake force cables; refer to Adjusting the Brake Cables between 133 to 156 N∙m (30 to 35 ft-lb). (page 51). -
Page 52: Checking The Brake-Fluid Level
Changing the Brake Fluid Engage the parking brake. Shut off the engine and remove the key. Service Interval: Every 1,000 hours Raise the hood to access to the master brake Contact your authorized Toro distributor. cylinder and reservoir (Figure 67). g033037 Figure 67 1. -
Page 53: Belt Maintenance
Belt Maintenance Align the new belt over the primary clutch (Figure 69). Rotate and route the belt over the secondary Servicing the Drive Belt clutch (Figure 69). Lower the cargo bed; refer to Lowering the Cargo Bed (page 19). Checking the Drive Belt Service Interval: After the first 8 hours Adjusting the Every 200 hours... -
Page 54: Chassis Maintenance
Chassis Maintenance Cleaning Adjusting the Cargo-Bed Washing the Machine Latches Wash the machine as needed. Use water alone or with a mild detergent. You can use a rag. If the cargo-bed latch is out of adjustment, the cargo Important: Do not use pressurized water when bed vibrates up and down as you drive the machine. -
Page 55: Storage
Paint all scratched or bare metal surfaces. stabilizer/conditioner to fuel in the Note: Paint is available from your authorized tank. Toro distributor. Important: Do not store Store the machine in a clean, dry garage or stabilizer/conditioned fuel over 90 storage area. - Page 56 Notes:...
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- Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.