Summary of Contents for HP Performance Optimized Datacenter 40c North America
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HP Performance Optimized Datacenter 40c North America Maintenance and Service Guide Abstract This guide provides maintenance and service guidance for the HP Performance Optimized Datacenter 40c NA (HP POD 40c NA). Part Number: 756850-001 December 2013 Edition: 1...
Life safety component identification ........................ 7 Electrical power component identification ....................... 8 Control cabinet component identification ...................... 11 Cooling system component identification ...................... 12 HP POD 40c NA racks ..........................12 Aisle clearances ............................13 Cold aisle clearance ......................... 13 Hot aisle clearance .......................... 14 Replaceable components ..........................
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Humidifier (if installed) ........................64 ECS ..............................64 Electrical ............................65 Fire alarm and suppression system ..................... 66 HP POD 40c NA structure ......................... 67 Life safety ............................67 Access control ..........................68 Third-party components ........................68 Specifications ..........................70 General specifications ..........................
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Thermal and air flow performance ....................... 71 Environmental specifications ........................71 Optional features specifications ........................72 Contacting HP ..........................73 Before you contact HP ..........................73 HP contact information ........................73 Regulatory information ........................ 74 Safety and regulatory compliance ........................ 74 Turkey RoHS material content declaration .....................
Illustrated parts catalog Structural component identification The HP POD 40c NA documentation frequently refers to the specific components of the HP POD 40c NA as shown in the following figure and described in the following table. Item Component Description Heat exchanger access hatches...
• Regulatory compliance identification number—This product has been assigned a unique regulatory model number and is located on the door to the control panel inside the cold aisle of the HP POD 40c NA, as shown in the following figure.
*This is an optional component that might not be included. Exit sign locations Top view shown External emergency status indicators The HP POD 40c NA has one external fire strobe light that indicates a fire alarm condition. Top view shown Electrical power component identification WARNING:...
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4-wire, 800 A electrical panel *The demarcation box and the fire box are communication data points that are provided on the POD by HP. Connecting these data points is the responsibility of the customer, unless an approved Statement of Work is initiated.
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Disconnect label Provides the order for disconnecting all of the electrical panels Caution Cautions users about isolating power from the HP POD 40c Arc flash warning Provides a reminder to users of the danger of arc flash and required PPE...
Fire alarm and suppression • Controls all fire systems in the HP POD 40c NA, including the release control panel smoke detection system, fire suppression system, and fire pulls. • Includes a battery backup system that provides backup power...
If any racks contain empty RU space, use the HP POD 40c NA filler panels to maintain the efficiency of the HP POD 40c NA thermal system. Filler panels are available from HP in 10-pack quantities (part number AQ682A) and 100-pack quantities (part number AS993A).
Aisle clearances Cold aisle clearance The maximum protrusion of any installed IT component directly impacts the available cold aisle clearance for removal and replacement of other IT components. Maximum component depth must follow the clear aisle distance calculations. The following figure shows how to calculate this distance. The maximum rack face-to-cold aisle wall distance is 39.5 inches.
2.54 cm (16 in) must be considered when selecting IT infrastructure that will populate into the hot aisle. Replaceable components Each HP POD 40c NA is unique and the specific replaceable components vary for each POD. For specific replaceable component information, see the Operations and Maintenance Manual for the HP Performance Optimized Datacenter 40c North America.
Operator safety The HP POD 40c NA is not habitable or suitable for human occupancy. The HP POD 40c NA is Listed as a Product that provides service access areas for periodic maintenance and service. These areas must be controlled and available for use only by owner-authorized personnel and qualified personnel who are trained in the maintenance and service of the HP POD 40c NA components.
HP can assist in these actions at the expense of the customer. HP does not certify that the fire detection and suppression system that is installed in the HP POD 40c NA meets all local and jurisdictional requirements. The customer is responsible for the following actions as related to the fire suppression system: •...
Pull the filter down through the frame channels to remove the filter. Replacing the air filter Angle the filter to position the top corners in the frame channels, and then push the filter up to the top of the frame. Press in the bottom corners of the filter until the locking tabs engage and the filter clicks into place.
You need a socket wrench for installation. IMPORTANT: HP recommends that you shut down the associated IT equipment and de-energize the appropriate section of the power busway before attempting to remove or replace a busway drop box. The corresponding branch circuit breaker is labeled on the busway.
Slide the hardware bracket to the right along the busway, completely disconnecting it from the busway drop box (2). WARNING: Use caution when removing and replacing the busway drop box. The drop box weighs approximately 9 kg (20 lb). Rotate the busway drop box 90° so that it is perpendicular to the electrical busway, and then remove the drop box from the electrical busway (3).
Secure the busway drop box to the retaining hardware bracket by using a socket wrench to insert and tighten a bolt (4). Connect the PDUs to the busway drop box (1). Turn the power on by closing both breakers on the busway drop box (2). Differential pressure sensor The differential pressure sensors are located in the cold aisle.
Removing the differential pressure sensor Label the pressure sensor tube connection locations, and then remove the tubes from the differential pressure sensor. Label the sensor wire connection locations, loosen the screws securing the sensor wires, and then remove the sensor wires. Remove the two nuts (1) and two bolts (2) securing the differential pressure sensor, and then remove the differential pressure sensor.
Feed the wire all the way through from the point of entry or ECS panel (1). Tighten the nut on the HP POD 40c NA structure that secures the wire, and then replace the tie wrap (2). Secure the magnet to the bracket using two screws (3).
Drain pan sensor The HP POD 40c NA includes six heat exchanger condensate drains. One drain pan sensor is located in the drain tray below each set of heat exchangers. Two sensors are also located in the header drain pans, one in cooling zone 2 and one in cooling zone 5.
Heat exchanger drain pan sensor -or- Header drain pan sensor Replacing the drain pan sensor Position the sensor in the drain pan. Heat exchanger drain pan sensor -or- Removal and replacement procedures 24...
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Header drain pan sensor Route the wire through the flex tubing to the associated zone satellite box. Connect the sensor wire to the appropriate port on the satellite box terminal. Heat exchanger drain pan sensor -or- Header drain pan sensor If you are replacing a heat exchanger drain pan sensor, do the following: Replace the fan bank you removed, if applicable.
ECS touchscreen The ECS touchscreen is located on the door to the control panel inside the cold aisle of the HP POD 40c NA. You need a screwdriver for installation. Removing the ECS touchscreen Disconnect the cables attached to the back of the ECS touchscreen.
Connect the cables to the back of the ECS touchscreen. EPO button There are two EPO buttons, one by each personnel access door in the HP POD 40c NA. You need a screwdriver for installation. Removal and replacement procedures 27...
Removing the EPO button Remove the two screws securing the tamper cover (1), and then remove the tamper cover (2). Remove the four screws securing the EPO button (1), and then remove the EPO button (2). Removal and replacement procedures 28...
Replacing the EPO button Replace the EPO button (1), and then replace the four screws that secure the EPO button (2). Replace the tamper cover (1), and then replace the two screws that secure the tamper cover (2). Removal and replacement procedures 29...
EPO LED indicators The ECS cabinet contains white (1, 2, 6, 7), red (1,3), yellow (1,5), and green (4) EPO LED indicators. Tools are not required for installation. Removing the EPO LED indicator On the back of the ECS cabinet door, push the gray tab on the EPO LED indicator module down to release the module (1), and then pull the module out of the door (2).
Unscrew the EPO LED indicator bulb. Replacing the EPO LED indicator Screw the new EPO LED indicator bulb into the module. Removal and replacement procedures 31...
Push the module into the slot on the back of the ECS cabinet door until it clicks into place. EPO thermister Two EPO thermisters are located in the hot aisle, both in zone 4. While the thermisters are not technically at-temperature monitoring devices, when the hot aisle temperature reaches 60ºC (140ºF), the thermister switch closes.
Secure the thermister with tie wraps (2). External chilled water flow actuator The external chilled water flow actuator is located on top of the HP POD 40c NA. You need a wrench for installation. Removing the external chilled water flow actuator Open and danger tag the associated circuit breaker in the ECS cabinet.
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Remove the four bolts securing the face plate (1), and then remove the face plate (2). Disconnect the power to the actuator. Remove the four bolts securing the actuator (1), and then remove the actuator (2). Removal and replacement procedures 34...
Close the associated circuit breaker in the ECS cabinet. External chilled water flow valve The external chilled water flow valve is the butterfly valve located on top of the HP POD 40c NA. You need a wrench for installation. Removal and replacement procedures 35...
Replace the external chilled water flow actuator. For detailed instructions, see "Replacing the external chilled water flow actuator (on page 35)." External pressure gauge isolation valve The external pressure gauge isolation valve is located on top of the HP POD 40c NA. Removal and replacement procedures 36...
You need an adjustable wrench or an appropriately sized box wrench for installation. Removing the external pressure gauge isolation valve Loosen the connection securing the valve (1), and then remove the valve (2). Replacing the external pressure gauge isolation valve Insert the new valve (1), and then tighten the connection (2).
CAUTION: Power must be removed from the fan power assembly before removing or replacing a fan or fan bank. You need a screwdriver for installation. Removing the fan Take manual control of the fan speed in the affected zone from the ECS panel. Set the fan speed to zero.
Remove the three screws that secure the fan in the assembly (1), and then partially remove the fan by pulling it straight out (2). Disconnect the wire. Remove the fan from the assembly. Replacing the fan Connect the wire. Insert the fan into the assembly and push until the fan is fully seated (1). Secure the fan with three screws (2).
Fan bank There are three fan banks per cooling zone. CAUTION: Power must be removed from the fan power assembly before removing or replacing a fan or fan bank. You need a screwdriver for installation. Removing the fan bank Take manual control of the fan speed in the affected zone from the ECS panel. Set the fan speed to zero.
Remove the fan bank by pulling it straight out (3). Replacing the fan bank Insert the fan bank (1). Secure the fan bank with six screws (2). Replace the fan bank wire harness (3). Connect the power supplies to the fan power assembly. Return the fan bank to the AUTO mode of operation.
Fire strobe light The HP POD 40c NA contains an internal fire alarm strobe light in the cold aisle and an external fire alarm strobe light at the standard personnel entry door. You need a screwdriver for installation. Removing the fire strobe light Remove the four screw cover plates (1).
Replacing the fire strobe light Assemble the standard back box, the semi-flush plate, and the electric sounder with strobe (1), and then attach the wiring. Secure the components with four screws (2). Attach the four screw cover plates (3). Humidifier The humidifier is located in the cold aisle humidifier bump out.
Press the power button on the outside of the humidifier to power down the humidifier. Close the water supply isolation valve on the HP POD 40c NA exterior. Disconnect the water supply line to the humidifier on the HP POD 40c NA exterior to relieve the water pressure.
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Disconnect and remove the external electrical wiring from the housing (3). Remove the four screws that secure the humidifier body to the wall (1), and then remove the humidifier (2). Removal and replacement procedures 45...
Replacing the humidifier Replace the humidifier (1), and then secure the humidifier to the wall with four screws (2). Connect the drain (1). Connect the humidifier to the water supply line (2). Route and connect the external electrical wiring to the housing (3). Locate the power board and connect the two internal electrical wires.
Replace the humidifier cover (1), and then secure the cover with four screws (2). Open the water supply isolation valve on the HP POD 40c NA exterior. Connect the water supply line to the humidifier on the HP POD 40c NA exterior. Close the associated circuit breaker in the ECS cabinet.
Open and danger tag the associated circuit breaker in the ECS cabinet. The circuit breakers are identified on the panel schedule. Detach the front panel of the humidistat from the mounting base: Remove the screw securing the tab in the opening (1), and then slide the tab to the open position (2). Use a flathead screwdriver to the press the release button (1), and then pull the front panel from the bottom to detach the panel (2).
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Remove the screw securing the tab in the opening (1), and then slide the tab to the open position (2). Use a flathead screwdriver to the press the release button (1), and then pull the front panel from the bottom to detach the panel (2). The two parts remain connected by a flat cable. Secure the mounting base to the wall using the screws provided.
Humidity sensor The HP POD 40c NA contains two humidity sensors, one in cooling zone 2 and one in cooling zone 5. You need a screwdriver for installation. Removing the humidity sensor Remove the four screws that secure the sensor cover (1), and then remove the cover (2).
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Loosen the sensor wires by turning the nut counter clockwise (1), remove the sensor wires from the terminal block, and then remove the sensor wires (3). Remove the two screws that secure the sensor (1), and then remove the sensor (2). Removal and replacement procedures 51...
Replacing the humidity sensor Replace the sensor (1), and then secure the sensor with two screws (2). Insert the sensor wire into the nut (1), secure the wire by turning the nut clockwise (2), and then insert the wire into the terminal block (3). Removal and replacement procedures 52...
Replace the sensor cover (1), and then secure the cover with four screws (2). LED light Each POD contains eight LED lights. You need adhesive tape for installation. Removing the LED light You need a screwdriver for installation. Disconnect power from the LED light. Remove the screws (1).
Insert the screws (2). Reconnect power to the LED light. Temperature sensor (cold aisle) The HP POD 40c NA contains six temperature sensors in the cold aisle. You need a screwdriver and scissors for installation. Removal and replacement procedures 54...
Cut the two red wires inside the sensor box. For each of the five clamps securing the sensor tube to the HP POD 40c NA structure, remove the screw that secures the clamp (1), rotate the clamp (2), and then pull the clamp out to remove the clamp (3).
Replacing the cold aisle temperature sensor Replace the sensor tube, and then secure the tube with five clamps. For each clamp, replace the clamp (1), and then secure the clamp with a screw (2). Splice the two sensor tube wires with the red wires inside the sensor box. Replace the sensor cover (1), and then secure the cover with two screws (2).
Temperature sensor (hot aisle) The HP POD 40c NA contains six temperature sensors in the hot aisle. You need a screwdriver for installation. Removing the hot aisle temperature sensor Remove the four screws that secure the sensor cover (1), and then remove the cover (2).
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Loosen the screw securing the wires (2), and then remove the sensor wires (3). Remove the two screws that secure the sensor (1), and then remove the sensor (2). Removal and replacement procedures 58...
Replacing the hot aisle temperature sensor Replace the sensor (1), and then secure the sensor with two screws (2). Insert the sensor wires into the screw (1), and tighten the screw (2). Secure the wire by turning the nut clockwise (3). Removal and replacement procedures 59...
Replace the sensor cover (1), and then secure the cover with four screws (2). VESDA filter The VESDA filter sensor notifies you through the ECS when a filter must be changed. HP recommends that you periodically inspect and change each VESDA filter. A VESDA filter can be replaced during normal HP POD 40c NA operation.
2. Remove the 10mm screw that secures the VESDA filter (1), and then remove the filter (2). Replacing the VESDA filter 1. Insert the new VESDA filter (1), and then replace the 10mm screw that secures the filter (2). 2. Replace the VESDA filter cover. Removal and replacement procedures 61...
Periodic maintenance Periodic maintenance overview Perform periodic inspections on the components in this section to ensure that the HP POD 40c NA continues to perform within the designed parameters. Qualified personnel Qualified personnel are identified as personnel who are: •...
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If a serious leak develops, shut down the POD immediately and isolate the chilled water cooling system from the site. Contact HP immediately to initiate a field service call. Do not attempt to repair the chilled water cooling system. Attempting to self-repair the chilled water cooling system during the warranty or service contract period shifts all liability to you.
If the heat affected exchanger cannot be identified, close all the heat exchanger supply and return valves in the affected zone and open one supply valve at a time to determine the location of the leak. Repair the leak or contact HP if you are still within your service contract. Humidifier (if installed)
Electrical Maintenance of the electrical components might require the following: • Expose personnel to high voltage. • Allow personnel to come into direct contact with high voltage. • Power down the POD during the execution of the maintenance item. You must explicitly state and acknowledge if a POD power down will be possible. If a power down is not possible, LLS inspections will be conducted and further action will be taken at your discretion.
Component to be inspected Task Frequency Capable Party Panel breaker operational test Annually Licensed electrician Circuit breakers (open and shut). LLS inspection of breakers, Quarterly Licensed — disconnects, motor starters, and electrician/Qualified fuse holders (physical). personnel Breaker fault testing for all Every 3 years Third party testing —...
Fire strobe and horn visual and As required by Authorized technician — operational inspection local code HP POD 40c NA structure Component to be inspected Task Frequency Capable Party Visually inspect the structural Annually Qualified personnel Complete structure integrity.
Third-party components All maintenance for third-party equipment will be defined by the manufacturer of the equipment. HP will, with a defined and signed SOW, conduct all maintenance as identified by the original manufacturer. Examples of external third party components that HP will conduct all manufacturer specified maintenance with a signed SOW includes: •...
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Internal UPS and rack equipment that is purchased from HP is covered by a standard HP warranty and services contract, purchased separately. • Generators • Switchgear For maintenance activities for all third party equipment purchased as part of and delivered with the HP POD 40c NA, see the Operations and Maintenance Manual for the HP Performance Optimized Datacenter 40c NA.
Bulk cable pass through copper (Optional) External rated demarcation box The Empty weight includes the HP POD 40c NA structure, empty racks, PDUs, and drop boxes. It does not include IT equipment. All weights are estimates and can vary for your POD.
Fire alarm panel connections The electrical layout of the fire alarm system is as described in the schematic drawing supplied with the HP POD 40c NA. Water specifications The following table describes the chilled water system specifications for the HP POD 40c NA.
-76.2 m to 3,048 m (-250 ft to 10,000 ft) Operating altitude -76.2 m to 9,144 m (-250 ft to 30,000 ft) Non-operating altitude *For non-operating specifications, consider the temperature of computer and IT equipment inside the HP POD 40c NA. Optional features specifications Feature Specification...
Active Health System log (HP ProLiant Gen8 or later products) Download and have available an Active Health System log for 3 days before the failure was detected. For more information, see the HP iLO 4 User Guide or HP Intelligent Provisioning User Guide on the HP website (http://www.hp.com/go/ilo/docs).
Regulatory information Safety and regulatory compliance For safety, environmental, and regulatory information, see Safety and Compliance Information for Server, Storage, Power, Networking, and Rack Products, available at the HP website (http://www.hp.com/support/Safety-Compliance-EnterpriseProducts). Turkey RoHS material content declaration Ukraine RoHS material content declaration Warranty information HP ProLiant and X86 Servers and Options (http://www.hp.com/support/ProLiantServers-Warranties)
Glossary authority having jurisdiction branch circuit The conductors and components following the last overcurrent protective device protecting a load. control transformer A transformer whose secondary supplies power to control circuit devices only (excluding loads). cover An unhinged portion of an enclosure that covers an opening. door A hinged portion of an enclosure that covers an opening.
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power distribution unit programmable logic controller personal protective equipment rack units structure Enclosure of sufficient size to enable entry of personnel. uninterruptible power system VESDA very early smoke detection apparatus Glossary 76...
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16 authorized reseller 73 ECS components 64 ECS touchscreen 26 ECS touchscreen, removing 26 before you contact HP 73 ECS touchscreen, replacing 26 busway drop box, removing 18 electrical 65 busway drop box, replacing 19 electrical component identification 8...
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73 rack specifications 71 HP contact information 73 regulatory compliance identification numbers 74 HP POD 40c NA racks 12 regulatory compliance notices 74 HP technical support 73 removal and replacement procedures 15 HP website 73 replacement procedures 15...