Toshiba G2020 Series Installation Manual

Sync kit 480/480 v 500/750 kva
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TOSHIBA SYNC KIT
INSTALLATION MANUAL
480/480 V
500/750 kVA
Document: 200153-001
Ref: 4GBH0112 Rev. B
March 2020

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Summary of Contents for Toshiba G2020 Series

  • Page 1 TOSHIBA SYNC KIT INSTALLATION MANUAL 480/480 V 500/750 kVA Document: 200153-001 Ref: 4GBH0112 Rev. B March 2020...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 5: Table Of Contents

    Figure 2-1: Synchronous Operation Configuration ......................3 Figure 3-1: TOSHIBA SYNC KIT Parts Identification ....................... 5 Figure 4-1: Toshiba Sync KIT Parts Location (MASTER UPS) ..................6 Figure 4-2: Toshiba Sync KIT Parts Location (SLAVE UPS) ................... 7 Figure 5-1: Installation Procedure for MASTER UPS ....................... 8 Figure 6-1: Installation procedure for SLAVE UPS (1) ....................
  • Page 6 This Page Left Intentionally Blank G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 7: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 8: 1.2 Qualified Personnel

    Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash clothing, etc. in accordance with established practices Be trained in rendering first aid. G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 9: Overview

    Each TOSHIBA SYNC KIT contains all hardware necessary for one pair of master and slave UPS to operate in a synchronous configuration. Each additional UPS unit will require another sync kit, if applicable. This manual contains kit installation and startup information specifically for the G2020 Series UPS.
  • Page 10: Toshiba Sync Kit Parts List

    Toshiba Sync KIT parts list Table 3-1: Parts List of TOSHIBA SYNC KIT Parts Part name Remarks Master Slave VS1 PCB: Sensor Board (VSAU-16*) Fuse holder Fuses Flat Cable (UPGR-X* - VSAU-16*) L=2000mm Wire (VSAU-16* - Fuses) 3-twisted L=600mm Wire (Output Bus bars – Fuse holder) 3-twisted...
  • Page 11: Figure 3-1: Toshiba Sync Kit Parts Identification

    Part No. 7,8,9: Wires Part No. 10: Wire Part No. 11: Wire (Jumper) Part No. 12: Spacer Part No. 18: Fuse label Part No. 20: Cover plate Figure 3-1: TOSHIBA SYNC KIT Parts Identification G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 12: Toshiba Sync Kit Parts Location

    Bus bars 6) Wire (Output Bus bars – Fuse holder) Color of wirings A-phase: Yellow B-phase: Blue C-phase: White To SLAVE UPS (Field Installed) Figure 4-1: Toshiba Sync KIT Parts Location (MASTER UPS) G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 13: Figure 4-2: Toshiba Sync Kit Parts Location (Slave Ups)

    (from the window on upper right) cables installed) 4) Flat Cable 2) Fuses holder 3) 3x Fuses 1) VSAU-16* Sensor Board Grounding Bar From MASTER UPS (Field Installed) Figure 4-2: Toshiba Sync KIT Parts Location (SLAVE UPS) G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 14: Master Ups Installation Procedure

    Field-installed wirings * Use part No.14 for the cover plate. Two (3) screws (M4) with spring washer and flat washer for connection Figure 5-1: Installation Procedure for MASTER UPS G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 15: Slave Ups Installation Procedure

    10. Connect the field-installed wirings (from MASTER UPS) to the Fuse holder. 11. Attach the cover plate using (2) screws (M5) on the Metallic Plate. 12. Connect the Jumper wiring between the terminal 13 and 14 of TN1 on IO1 PCB (IOAU-09*). G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 16: Figure 6-1: Installation Procedure For Slave Ups (1)

    * Use part No.14 UN - V One (1) screw (M4) with VN - W spring washer and flat washer WN - U for grounding. Figure 6-2: Installation procedure for SLAVE UPS (2) G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 17: Figure 6-3: Installation Procedure For Slave Ups (3)

    UP1 PCB (Main Control board) Figure 6-3: Installation procedure for SLAVE UPS (3) Part No. 11 Wire (Jumper) The terminal of TN1 on IO1 PCB (IOAU-09*) Figure 6-4: Installation procedure for SLAVE UPS (4) G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 18: Slave Ups Setting Procedure

    Initialize converter operation; Initialize inverter operation; After initialization, LCD screen should appear. (Refer to the G2020 series service manual, 5-1 Start-up Procedure for details.) 2. Press the "MAINT" button located on the SW1 PCB (DPAU-81*). Maintenance screen will appear. 3. Press the "SETUP" tab on the Maintenance screen, and then press the "INPUT PORT" button.
  • Page 19: Figure 7-1: Slave Ups Setting Procedure

    Press the "SETUP" tab Return to "MAINTENANCE" screen Press the "INPUT PORT" button Confirm "9: ANOTHER BUS. SYNC." Press the "IN4" button Select item "9: ANOTHER BUS. SYNC." Figure 7-1: SLAVE UPS Setting Procedure G2020 TOSHIBA SYNC KIT Installation Manual - 200153-001...
  • Page 20: Verify Proper Setup

    Verify Proper Setup To confirm that the TOSHIBA SYNC circuit is functioning properly, during TOSHIBA SYNC operation, “Ath Bus Sync.” is displayed at the bottom of LCD screen as shown in Figure 8-1. Figure 8-1: Example of TOSHIBA SYNC operation display...
  • Page 22 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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