Toshiba G9000 Series Installation Manual
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Toshiba G9000 Series Installation Manual

Toshiba G9000 Series Installation Manual

Sync kit
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Document No.: 94469-001
Document Ref: 4GDH0011B
March 2020
G9000 SERIES
TOSHIBA SYNC KIT
INSTALLATION MANUAL
480/480 V 80/100/160/225 kVA

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  • Page 1 G9000 SERIES TOSHIBA SYNC KIT INSTALLATION MANUAL 480/480 V 80/100/160/225 kVA Document No.: 94469-001 Document Ref: 4GDH0011B March 2020...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.

  • Page 5: Table Of Contents

    Table 3-1: Parts list of TOSHIBA Sync KIT ........................4 Figure 2-2: TOSHIBA Sync KIT (main) parts appearance ....................5 Figure 4-1: TOSHIBA Sync main parts location (MASTER UPS) ..................7 Figure 4-2: TOSHIBA Sync main parts location (SLAVE UPS) ..................8 Figure 5-1: Installation procedure for MASTER UPS .......................
  • Page 6 This Page Left Intentionally Blank G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 7: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 8: 1.2 Qualified Personnel

    Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash clothing, etc. in accordance with established practices Be trained in rendering first aid. G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 9: Overview

    Each TOSHIBA SYNC KIT contains all hardware necessary for one pair of master and slave UPS to operate in a synchronous configuration. Each additional UPS unit will require another sync kit, if applicable. This manual contains kit installation and startup information specifically for 80-225kVA capacity models of the G9000 Series UPS.

  • Page 10: Toshiba Sync Kit Parts List

    Screws (M5) with spring washer and flat washer For supports Spring washers (M3) For supports Flat washers (M3) Fuse label Note – Part number followed by “ * ” denotes any letter A to Z. G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 11: Figure 2-2: Toshiba Sync Kit (Main) Parts Appearance

    Part No. 8: Wire (Terminal Jumper for IOAU-09*) Part No. 9: Fuses holder Part No. 10: Fuses Part No. 11: Supports Part No. 12: Screws (M3) with spring washer and flat washer G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...
  • Page 12 Part No. 13: Screws (M4) with spring washer and flat washer Part No. 14: Screws (M5) with spring washer and flat washer Part No. 15: Spring washers (M3) Part No. 16: Flat washers (M3) Part No. 17: Fuse label G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 13: Toshiba Sync Kit Parts Location

    TOSHIBA Sync KIT Parts Location UPGR-M* 2) Mounting Metallic Plate 3) Fuses 4) Fuses holder 10) Wires (Bus bars – Fuses) To SLAVE UPS Figure 4-1: TOSHIBA Sync main parts location (MASTER UPS) G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 14: Figure 4-2: Toshiba Sync Main Parts Location (Slave Ups)

    6) Flat Cable UPGR-M* 2) Mounting Metallic Plate 1) VSAU-16* Sensor Board 3) Fuses 4) Fuses holder From MASTER UPS Figure 4-2: TOSHIBA Sync main parts location (SLAVE UPS) G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 15: Master Ups Installation Procedure

    * Use part no.13 Four (4) screws (M5) with spring washer and flat washer for the assembly Field-installed wirings To SLAVE UPS Part No. 10 Wire Figure 5-1: Installation procedure for MASTER UPS G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 16: Slave Ups Installation Procedure

    Note: wires (qty. 3) should have 600V insulation and be #16AWG, multi-strand, twisted trio with ring lugs sized for #12 screws. 12. Connect the Jumper wiring between the terminal 13 and 14 of TN1 on IO1 PCB (IOAU-09*). G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 17: Figure 6-1: Installation Procedure For Slave Ups (2)

    VS1 PCB. Part No. 7 Wire (3-twisted) U - U From MASTER UPS V - V W - W Figure 6-1: Installation procedure for SLAVE UPS (2) G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 18: Figure 6-2: Installation Procedure For Slave Ups (4)

    Figure 5-c. Installation procedure for SLAVE UPS (3) IO1 PCB (IOAU-09*) Part No. 17 Wire (Jumper) The terminal of TN1 on IO1 PCB (IOAU-09*) Figure 6-2: Installation procedure for SLAVE UPS (4) G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 19: Slave Ups Setting Procedure

    2. Before making a change of the “IN4” setting, make sure that the POWER DEMAND function is defunct. (Contact Toshiba International Corporation, if POWER DEMAND function is under service.) ATTENTION 5. Press the "CLOSE" button, and confirm that "9: ANOTHER BUS. SYNC." is lay out.

  • Page 20: Figure 7-1: Slave Ups Setting Procedure

    Press the "SETUP" tab Return to "MAINTENANCE" screen Press the "INPUT PORT" button Confirm "9: ANOTHER BUS. SYNC." Press the "IN4" button Select item "9: ANOTHER BUS. SYNC." Figure 7-1: SLAVE UPS setting procedure G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...

  • Page 21: Verify Proper Setup

    Verify Proper Setup To confirm that the TOSHIBA SYNC circuit is functioning properly, during TOSHIBA SYNC operation, “Ath Bus Sync.” is displayed at the bottom of LCD screen as shown in Figure 8-1. Figure 8-1: Example of TOSHIBA SYNC operation display...
  • Page 22 This Page Left Intentionally Blank G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual – 94469-001...
  • Page 24 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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