Toshiba G9000 Series Installation Manual
Toshiba G9000 Series Installation Manual

Toshiba G9000 Series Installation Manual

Mms kit 480/480 v 1000/1330/1500/1660/2000kva
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G9000 SERIES
MMS KIT
INSTALLATION MANUAL
480/480 V 1000/1330/1500/1660/2000kVA
Document No.: 200150-001
Document: 4GBH0153 Rev. B
March 2020

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Summary of Contents for Toshiba G9000 Series

  • Page 1 G9000 SERIES MMS KIT INSTALLATION MANUAL 480/480 V 1000/1330/1500/1660/2000kVA Document No.: 200150-001 Document: 4GBH0153 Rev. B March 2020...
  • Page 3 If additional information or technical assistance is required call TOSHIBA Customer Support Center at 8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager. Keep this manual with the UPS equipment.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 5: Table Of Contents

    Table of Contents Table of Contents ................................iii List of Tables ..................................iii List of Figures ..................................iii How to use this Manual ............................... 1 Notice Icons ................................. 1 Qualified Personnel ............................. 2 OVERVIEW ................................. 3 MMS KIT Parts List ..............................4 Installation Procedures ..............................
  • Page 6 This Page Left Intentionally Blank G9000 MMS KIT Installation Manual 1000-2000kVA – 200150-001...
  • Page 7: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G9000 MMS KIT Installation Manual 1000-2000kVA – 200150-001...
  • Page 8: 1.2 Qualified Personnel

    1.2 Qualified Personnel Only qualified persons are to install, operate or service this equipment according to all applicable codes and established safety practices. A qualified person must: Read this entire instruction manual carefully. Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved. Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance with established safety practices Be trained and authorized to perform the service, maintenance or repair of this equipment...
  • Page 9: Overview

    OVERVIEW TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need an MMS KIT whenever two or more UPSs are installed in parallel operation configuration. Each UPS requires an MMS KIT installed to allow it to complete the communication circuit with other modules.
  • Page 10: Mms Kit Parts List

    MMS KIT Parts List Table 3-1: Parts List of MMS KIT Part # Part name Remarks Parallel Interface board: IFAU-16* (IF3) 1865mm Cable: CN95 (IFAU-16* - UPJR-D*) HIF3-20D - HIF3-20D 1820mm, J-10P - J-8P Cable: CN94 (IFAU-16* - UPJR-D*) 1180mm, J-16P - J-16P Cable: CN96 (IFAU-16* - CSAU-07*) 1170mm, Green Wire: IFAU-16* GNDB(M3 clamp) - Ground bus bar (M4 clamp)
  • Page 11: Figure 2-1: Mms Kit Parts Identification

    Part #1: Parallel Interface board (IFAU-16*) Part #2: Cable Part #3A, 3B: Cable Part #3C, 3D, 3E: Wire Part #4: Spacer Part #5: Ferrite Core Part #6: Dust Cover for LAN Jack Part #7: Screw(M3), Part #10:Screw(M4) Figure 3-1: MMS KIT Parts Identification G9000 MMS KIT Installation Manual 1000-2000kVA –...
  • Page 12: Installation Procedures

    Installation Procedures Unit: mm Step5A Ground bus Details (Upper right of bypass cabinet for 1000kVA UPS) Dust cover x12 Spacer x8 Step4 Step1 IFAU-16* Step2 Screw(M3) x8 Ferrite core Step3 Screw(M3) (Front cover) Details of A Step 1: Screw 8 spacers on the metallic plate (shown in red). Step 2: Secure the parallel interface board IFAU-16* on the spacers with M3 screws.
  • Page 13: Figure 3-2: Location Of Ifau-16* Mms Pcb Installation (1330-2000Kva)

    Details Unit: mm Step5A Ground bus (Upper right of bypass cabinet for 1330-2000kVA UPS) Dust cover x12 Spacer x8 Step4 Step1 Ferrite core Step2 Screw(M3) IFAU-16* Step3 Screw(M3) x8 Details of A Step 1: Screw 8 spacers on the metallic plate (shown in red). Step 2: Secure the parallel interface board IFAU-16* on the spacers with M3 screws.
  • Page 14: Figure 3-3: Cable Connections Between Ifau-16* And Others

    DIA*/DIB* UPS#1 <-> UPS#2 .. UPS#(n) .. UPS#(N-1) <-> UPS#N TLA*/TLB CA*/CB* X - UPS#1 <-> UPS#2 .. UPS#(n) .. UPS#(N-1) <-> UPS#N - X Parallel control communication cables from/to other UPSs (See section 4 for details) Upper left of DIAOUT DIBOUT DIAIN DIBIN CAOUT CBOUT...
  • Page 15: Figure 3-4: Example Of The Inside Of Bypass Cabinet After Installation (1000Kva)

    IMPORTANT NOTICE In cases where there are large amounts of slack LAN cables after installation:  Keep cables away from the power conversion circuits and conductors in order to avoid interference in the parallel control communication.  Do not roll cables as doing so may cause signal interference. PROHIBIT Example of 1000kVA Ground Bus...
  • Page 16: Table 3-1: Dip Switch Setting On Parallel Interface Board (Ifau-16*)

    Step 8: Setup the dip switch on IFAU-16* according to Table 4-1. Dip Switch(S1) Figure 4-5: Dip Switch Location on Parallel Interface Board (IFAU-16*) Table 4-1: Dip Switch Setting on Parallel Interface Board (IFAU-16*) No.1 No.2 No.3 No.4 No.5 No.6 System 1 and 2: ON 2 by MMS...
  • Page 17: Table 3-2: Status Of Jumpers On Parallel Interface Board(Ifau-16*)

    Step 9: Make sure the status of Jumpers on IFAU-16* according to Table 4-2. SHORT JP11 SHORT OPEN Figure 4-7: Location of Jumpers on Parallel Interface Board(IFAU-16*) Table 4-2: Status of Jumpers on Parallel Interface Board(IFAU-16*) Device Status SHORT SHORT JP11 OPEN G9000 MMS KIT Installation Manual 1000-2000kVA –...
  • Page 18: Parallel Operation System Connection

    When in Parallel Operation, the rectifier inputs to all G9000 UPS Systems in the Multi-Module System (MMS)-must be fed from a single source at all times including any operation of Automatic Transfer Switches. All G9000 bypass inputs must also be fed from a single source at all times (not necessarily the same source as the rectifier inputs). NOTE Parallel Operation System Connection Figure 5-1: Diagram of Power Wire Connections (Parallel Operation System)
  • Page 19: Figure 4-2: Diagram Of Power Wire And Control Wire Connection (Parallel Operation System)

    Use Ethernet STP(Shielded Twisted Pair) Cable (Cat 6 or better) with RJ45 modular connectors for all communication cabling. Use of UTP (Unshielded Twisted Pair) Cable may cause malfunction. Total cable length from UPS-1 to UPS-n should be within 100m (330ft). NOTE *1: N(maximum) = 6 *2: Return from the last UPS...
  • Page 20: Figure 4-3: Ups Module Parallel Interface Board (Ifau-16*) Interconnections

    UPS-1 UPS-2 UPS-n IFAU-16A IFAU-16A IFAU-16A CN961 DIAIN CN961 DIAIN CN961 DIAIN CN962 DIBIN CN962 DIBIN CN962 DIBIN CN963 DIAOUT CN963 DIAOUT CN963 DIAOUT CN964 DIBOUT CN964 DIBOUT CN964 DIBOUT CN941 CAIN CN941 CAIN CN941 CAIN CN942 CBIN CN942 CBIN CN942 CBIN CN943 CAOUT CN943 CAOUT...
  • Page 22 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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