Toshiba G9000 Series Installation Manual
Toshiba G9000 Series Installation Manual

Toshiba G9000 Series Installation Manual

Sync kit
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G9000 SERIES
TOSHIBA SYNC KIT
INSTALLATION MANUAL
480/480 V 1000/1330/1500/1660/2000kVA
Document No.: 200151-001
Document: 4GBH0154 Rev. C
March 2020

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Summary of Contents for Toshiba G9000 Series

  • Page 1 G9000 SERIES TOSHIBA SYNC KIT INSTALLATION MANUAL 480/480 V 1000/1330/1500/1660/2000kVA Document No.: 200151-001 Document: 4GBH0154 Rev. C March 2020...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.
  • Page 4 TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual.
  • Page 5: Table Of Contents

    SLAVE UPS Setting Procedures ..........................13 Verify Proper Setup ..............................15 List of Tables Table 3-1: Parts List of TOSHIBA SYNC KIT ........................4 List of Figures Figure 2-1: Synchronous Operation Configuration ......................3 Figure 3-1: TOSHIBA SYNC KIT Parts Identification ....................... 5 Figure 4-1: Installation Procedures for MASTER UPS(1000-2000kVA) ................
  • Page 6 This Page Left Intentionally Blank G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 7: How To Use This Manual

    Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform during the UPS installation, operation or service work. PROHIBIT Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer Support Center. G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 8: 1.2 Qualified Personnel

    Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses, face shield, flash clothing, etc. in accordance with established practices Be trained in rendering first aid. G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 9: Overview

    Each TOSHIBA SYNC KIT contains all hardware necessary for one pair of master and slave UPS to operate in a synchronous configuration. Each additional UPS unit will require another sync kit, if applicable. This manual is specifically for 1000-2000kVA capacity models of the G9000 Series UPS.
  • Page 10: Toshiba Sync Kit Parts List

    Fuse label Cable Tie Use as necessary * – PCB revision suffix may be applied. Part #1: Fuses Part #2: Fuse holder Part #3A: Wire Part #3B: Wire Part #3C: Jumper wire G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 11: Figure 3-1: Toshiba Sync Kit Parts Identification

    Part #4: Cable tie mount Part #5: Screws (M4) Part #6: Fuse label Figure 3-1: TOSHIBA SYNC KIT Parts Identification G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 12: Master Ups Installation Procedures

    Connect the field-installed wires (between MASTER and SLAVE UPS) to the fuse holder. Note: wires (qty. 3) should have 600V insulation and be #16AWG, multi-strand, twisted trio with ring lugs sized for #12 screws. G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 13: Figure 4-1: Installation Procedures For Master Ups(1000-2000Kva)

    Output bus bars(M4) and fuse holder(M5) Color of wires A-phase: Yellow B-phase: Blue C-phase: White To Output bus bars Secondary side of 52SU, 52SV, 52SW Figure 4-1: Installation Procedures for MASTER UPS(1000-2000kVA) G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 14: Figure 4-2: Wire Connection Of Output Bus Bars For Master Ups (1000Kva)

    B-phase: Blue C-phase: White 52SU Screw(M4) 52SV Screw(M4) 52SW Lower part of bypass cabinet The connection is for 1000kVA UPS. Figure 4-2: Wire Connection of Output Bus bars for MASTER UPS (1000kVA) G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 15: Figure 4-3: Wire Connection Of Output Bus Bars For Master Ups (1330-2000Kva)

    A-phase: Yellow B-phase: Blue Screw(M4) Screw(M4) C-phase: White Screw(M4) Lower part of bypass cabinet The connection is for 1330-2000kVA UPS. Figure 4-3: Wire Connection of Output Bus bars for MASTER UPS (1330-2000kVA) G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 16: Slave Ups Installation Procedures

    Color of wires A-phase: Yellow B-phase: Blue C-phase: White VSAU-48* Upper part of bypass cabinet CN54 The connection is for 1000kVA UPS. Figure 5-1: Installation procedures for SLAVE UPS(1000kVA) G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 17: Figure 5-2: Installation Procedures For Slave Ups(1330-2000Kva)

    B-phase: Blue C-phase: White Upper part of bypass cabinet The connection is for 1330-2000kVA UPS. Figure 5-2: Installation procedures for SLAVE UPS(1330-2000kVA) CN54 Figure 5-3: Location of CN54 on VSAU-48* PCB G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 18: Figure 5-4: Installation Of Jumper Wire On Ioau-19

    Jumper wire connection will vary based on input port setting. See chapter “6 SLAVE UPS Setting Procedures” and also refer to “G9000 SERIES INSTALLATION AND OPERATION MANUAL 480/480V 1000/1330/1500/1660/2000kVA” for details of input contacts. NOTE G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 19: Slave Ups Setting Procedures

    2. Before making a change of the “IN3” setting, make sure that “BATT. TEMP. ABNL.” function is not required. (Contact Toshiba International Corporation, if “BATT. TEMP. ABNL.” function is under service.) NOTE G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 20: Figure 6-1: Slave Ups Setting Procedures

    Confirm "9: ANOTHER BUS. SYNC." Press the "INPUT PORT" button then return to "MAINTENANCE" screen Select item "9: ANOTHER BUS. SYNC.", then press “OK” Press the "IN3" button Figure 6-1: SLAVE UPS Setting Procedures G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 21: Verify Proper Setup

    Verify Proper Setup To confirm that the TOSHIBA SYNC circuit is functioning properly, during TOSHIBA SYNC operation, “Ath Bus Sync.” is displayed at the bottom of LCD screen as shown in Figure 7-1. Figure 7-1: Example of TOSHIBA SYNC operation display...
  • Page 22 This Page Left Intentionally Blank G9000 TOSHIBA SYNC KIT 1000-2000kVA Installation Manual - 200151-001...
  • Page 24 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Rd., Houston, TX 77041 Tel: 855-803-7087 Fax 713-896-5212 US 800/231-1412 Canada 800/872-2192 Mexico 01/800/527-1204 www.toshibaups.com Printed in Japan...

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