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2 Post ROPS Extension Kit
Groundsmaster
Model No. 03611—Serial No. 400000000 and Up
Important:
When installing this kit with the Safety and Security Cage Kit, use both installation
instructions together.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or missing.
1. Head light—on
2. Head light—off
3. Overhead light—on
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
4300 and Reelmaster
133-0980
4. Overhead light—off
5. Wipers—off
6. Wiper fluid—on
Register at www.Toro.com.
decal133-0980
1. Fan—max
Form No. 3425-165 Rev A
®
5010 Series Traction Unit
Installation Instructions
133-1027
2. Fan—off
Original Instructions (EN)
All Rights Reserved *3425-165* A
Printed in the USA
decal133-1027
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Related Manuals for Toro 03611
Summary of Contents for Toro 03611
- Page 1 2 Post ROPS Extension Kit Groundsmaster ® 4300 and Reelmaster ® 5010 Series Traction Unit Model No. 03611—Serial No. 400000000 and Up Installation Instructions Important: When installing this kit with the Safety and Security Cage Kit, use both installation instructions together. Safety...
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Page 2: Installation
Installation Preparing the Machine No Parts Required Procedure Park the machine on a level surface, engage the parking brake, lower the cutting units, shut off the engine, and remove the key. Tip up the seat, open the hood, and remove the hood saddle (Figure g211620 Figure 1... - Page 3 g263121 Figure 2 1. Rear roof mount 11. Large hole plug 21. Thumbscrew knob 31. Serial plate 2. Left upper bracket 12. Small hole plug 22. Retainer nut 32. Pop rivet 3. Left brace 13. Flange nut (5/16 inch) 23. Sunshade 33.
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Page 4: Assembling The Kit
Assembling the Kit Parts needed for this procedure: Rear roof mount Left upper bracket Left brace Front mount Right upper bracket Right brace Front roof mount Lower bracket mount Control panel Hex-head flange bolt (5/16 x 3/4 inch) Panel plug Plastic plug Flange nut (5/16 inch) Hex-head flange bolt (3/8 x 1 inch) - Page 5 Procedure Note: Refer to Figure 2 as you perform the following steps. Important: When you initially install components, tighten the fasteners, then loosen them a half turn; you will tighten them in step 11. Install the front mount onto the floor panel with hex-head flange bolts (3/8 x 1 inch) and flange nuts (3/8 inch) from the kit (Box A of Figure g263106...
- Page 6 Install the rear roof mount onto the upper part of the roll bar with upper channel mounts, hex-head flange bolts (5/16 x 3/4 inch), and flange nuts (5/16 inch) (Box B of Figure Note: Ensure that the mount is centered on the roll bar. Install the left and right braces onto the left and right sides of the front mount, respectively, with hex-head flange bolts (5/16 x 3/4 inch) and flange nuts (5/16 inch) (Box C of Figure...
- Page 7 Install the rectangle and circular hole plugs in the control panel (Box A of Figure g263110 Figure 5 Install the front roof mount onto the left and right braces with hex-head flange bolts (5/16 x 3/4 inch) and flange nuts (5/16 inch) (Box B of Figure Align the mounting holes on the control panel with the holes in the front roof mount, and secure the control panel onto the front roof mount by inserting the rivets into their respective holes and pushing the plunger...
- Page 8 Install the fuse cover plate with speed nuts, retainer nuts, and thumbscrew knobs (Figure g263104 Figure 6 Install the lower bracket mount to the left and right braces with hex-head flange bolts (5/16 x 1 inch) and flange nuts (5/16 inch) (Box A of Figure g263107 Figure 7...
- Page 9 Install the upper left and lower left post covers onto the left brace with screws (1/4 x 5/8 inch) (Figure g263105 Figure 8 Install the upper right and lower right post covers onto the right brace with screws (1/4 x 5/8 inch); use Figure 8 for reference.
- Page 10 Install the sunshade onto the front and rear roof mounts with left and right roof mounts, hex-head flange bolts (1/4 x 1 inch), sealing washers, and clips (Box A and B of Figure g263108 Figure 9 Install the medium hole plugs into the unused holes in the left and right braces (Box C of Figure Installing the Wire Harness Parts needed for this procedure:...
- Page 11 Installing the Wire Harness on a Machine with a Yanmar Engine g219338 Figure 13 Yanmar engine 1. Ground cable installed to engine ground g219341 Figure 11 Yanmar engine g263152 Figure 14 Yanmar engine; Neutral sensor under the seat g219340 Figure 12 Yanmar engine 1.
- Page 12 Installing the Wire Harness on a Machine with a Kubota 1505 Engine g219343 Figure 15 g219342 Figure 16 Kubota 1505 engine Kubota 1505 engine 1. Positive cable installed to positive post on starter 1. Ground cable installed to engine ground g263152 Figure 17 Kubota 1505 engine;...
- Page 13 Installing the Wire Harness on a Machine with a Kubota D1105 Engine (Hybrid Models) g219345 Figure 20 Kubota D1105 engine (hybrid models) 1. Ground cable installed to engine ground g219346 Figure 18 Kubota D1105 engine (hybrid models) g263152 Figure 21 Kubota D1105 engine;...
- Page 14 Use the carriage bolts (3/8 x 1-1/4 inch) and locknuts (3/8 inch) to install the left hose guide (Figure 22). Use the carriage bolts (3/8 x 1-1/4 inch) and Installing the Hose Guides locknuts (3/8 inch) to install the right hose guide (not shown).
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Page 15: Completing The Installation
Completing the Installation No Parts Required Procedure Connect the battery; refer to the traction unit Operator’s Manual. g259463 Figure 23 1. Bolt (3/8 x 1-1/4 inch) 3. Bumper 2. Locknut (3/8 inch) Use the 4 long bolts (1/2 x 5-1/4 inch) and 4 locknuts (1/2 inch) to install the weights to the bumper (Figure... - Page 16 Notes:...
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- Page 19 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.