Sealey AK45KIT Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
Follow workshop Health & Safety rules, regulations and conditions when using the grease gun.
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WARNING! Disconnect from air supply before changing accessories or servicing.
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Maintain the gun in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be
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dangerous and will invalidate the warranty.
WARNING! Check that the correct air pressure is maintained and not exceeded.
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Keep air hose away from heat, oil and sharp edges. Check hose for wear before each use and ensure that all connections are secure.
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Wear approved safety gloves and eye and ear protection.
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Keep gun clean and in good working order for best and safest performance.
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Keep children and unauthorised persons away from the work area.
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DO NOT use the gun for a task it is not designed to perform.
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WARNING! DO NOT use gun if damaged or thought to be faulty. Contact your local service agent.
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WARNING! Grease is delivered at high pressure. DO NOT point the grease nozzle at yourself or others.
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DO NOT operate the trigger until the nozzle is firmly attached to the receiving grease fitting.
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DO NOT drop, throw, or abuse, the gun.
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DO NOT carry the gun by the air hose, or yank the hose from the air supply.
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DO NOT operate gun if you are tired or under the influence of alcohol, drugs or intoxicating medication.
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DO NOT direct air from the air hose at yourself or others.
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When not in use, disconnect from air supply and store in a safe, dry, childproof location.
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2. INTRODUCTION
Comprehensive air/manual grease gun kit supplied in heavy-duty BM case. Features continuous flow air grease gun and lever type manual
grease gun. Supplied with heavy-duty grease canister with viewing windows to check grease level. Air grease gun features 360° rotating head
to help access hard to reach greasing points. Kit is able to be used with both bulk fill and cartridge grease and is ideal for site work where an air
supply is not always available. Supplied with both rigid and flexible spouts.
3. SPECIFICATION
Model No: . . . . . . . . . . . . . . . . . . . . . . . . . .AK45KIT
Air Feed Delivery Pressure: . . . . . . . . . . . . .2400-6000psi
Air Feed Operating Pressure:. . . . . . . . . . . .60-150psi
Air Inlet: . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4"BSP
Manual Feed Delivery Pressure: . . . . . . . . .7000psi
Manual Delivery Per Stroke:. . . . . . . . . . . . .0.8cm³
4. PREPARATION
4.1. Air Supply
4.1.1. Recommended hook-up is shown in fig.1.
4.2. Ensure that the trigger is in the Off position when connecting to the air supply.
WARNING! Ensure that the air supply is clean and is between 60-150psi. Too high an air pressure and/or unclean air will shorten the
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life of the gun due to excessive wear, and may be dangerous, causing damage and/or personal injury.
4.3. Drain the compressor air tank daily. Water in the air line will damage the gun.
4.4. Clean compressor air inlet filter weekly.
4.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose size should be 1/4" I.D. and fittings must have the same internal bore.
4.6. Keep hose away from heat, oil and sharp edges. Check hose for wear and make certain that all connections are secure.
5. CHARGING
WARNING! Ensure that you read, understand and apply the safety instructions before use.
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5.1. Priming the Grease Gun
5.1.1. Before loading the grease gun with a cartridge or filling via a grease bucket, it is ideal to prime the gun.
5.1.2. To prime the gun simply pack grease into the cavity located at the entrance of the gun assembly (where the grease tube screws into the
gun) and operate the trigger, this will induce the intake of grease into the gun assembly.
5.2. Cartridge Loading (fig.2)
5.2.1. Remove the gun head from the container tube.
5.2.2. Fully draw back the plunger handle.
5.2.3. Insert the open end of the cartridge into the container tube and push it all the way in. Remove the seal or pull tab end from the cartridge.
5.2.4. Reassemble the gun head to the container tube. Press the catch plate and release the plunger rod. Push down on the plunger handle.
5.3. Suction Filling (fig.2)
5.3.1. Remove the gun head from the container tube.
5.3.2. Submerge the open end of the container tube into grease bucket by approximately 50mm (2") and slowly pull the plunger handle out fully.
5.3.3. Reassemble the gun head to the container tube. Press the catch plate and release the plunger rod. Push down on the plunger handle.
5.4. Loading with Filler Pump (fig.2)
5.4.1. Fully draw back the plunger handle.
5.4.2. Insert filler plug into filler pump socket.
© Jack Sealey Limited
INSTRUCTIONS FOR:
MANUAL/AIR GREASE GUN KIT
AK45KIT
MODEL NO:
Original Language Version
fig.1
AK45KIT Issue: 1 - 14/08/14