Sealey AK452X.V2 Instructions

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE, OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING! Disconnect the grease gun from the air supply before changing accessories, servicing or
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performing and maintenance.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure
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6bar/90psi.
Maintain pump in good condition (use an authorised service agent).
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Replace or repair damaged parts. Check the grease bucket to ensure it is not damaged. A damaged bucket
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will cause the follower plate to jam. Use recommended parts only. Non authorised parts may be dangerous
and will invalidate the warranty.
Wear appropriate protective clothing. When handling lubricants refer to manufacturer's instructions and
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conform to local regulations.
Use the pump in an appropriate working area for its function. Keep area clean and tidy and free from
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unrelated materials and ensure there is adequate lighting.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and
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ensure that all connections are secure.
Maintain correct balance & footing. Ensure floor is not slippery, wear non slip shoes.
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Keep children and unauthorised persons away from the working area.
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Dispose of waste grease in accordance with local authority regulations.
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WARNING! Turn off air supply and de-pressurise the control nozzle before removing the pump unit from
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any installation or mobile system. Failure to comply with this instruction may damage the unit and will
invalidate your warranty.
When not in use ensure the air supply is turned off.
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DO NOT allow unauthorised persons to operate the pump.
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WARNING! DO NOT tamper with or open pump unit. To do so will invalidate your warranty.
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DO NOT point grease gun at yourself or other persons or animals.
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DO NOT pull the grease gun unit by the hoses, or yank the hose from the air supply.
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DO NOT force the pump to achieve a task it was not designed to perform.
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DO NOT operate the pump when you are tired, under the influence of alcohol, drugs
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or intoxicating medication.
When not in use, disconnect the unit from the air supply. Clean the unit and store in a dry, safe, childproof area.
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2. DESCRIPTION & APPLICATION
2.1. Description.These units of well proven design have a highly efficient trouble free 50:1 air motor. Supplied with safety regulator to
prevent over pressure in the pump unit. The units are also fitted with a follower plate to prevent cavitation of grease and ensure a
smooth flow. Both models include SAE100R2AT rated grease hose, Z-swivel, hand-gun and bucket trolley.
2.2. Application. The AK452X.V2 and AK453X.V2 are designed for use with most popular multipurpose greases to NLGI No.2 specification
made with light to medium base oil viscosities. The flow rate (delivery) performance will vary dependant upon the lubricant viscosity,
temperature, and additives, and on the pipelines used.
IMPORTANT: For effective and extended operating life of the unit an air regulator (air line oiler and moisture separator) is included
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with your grease gun. The regulator must be connected to the unit as described in the assembly instructions. The operating pressure
may vary between 3.0bar minimum to 8.0bar maximum. We recommend that the operating pressure is set to 6.0BAR/90psi to avoid
damaging unit & to prevent any leakage in the delivery lines. Ensure only air operated grease flexi hoses are used with this equipment.
3. SPECIFICATIONS
Ratio (AK452X.V2 & AK453X.V2) . . . .50:1
Maximum air pressure . . . . . . . . . . .150psi
Operating air pressure . . . . . . . . . . .120psi
Minimum air pressure . . . . . . . . . . .43.5psi
Max. delivery pressure . . . . . . . . . .6000psi
4. CONTENTS
4.1. Contents: Remove items from carton and identify pieces from contents list below and fig.2 overleaf. Contact your supplier immediately
if any pieces are missing or damaged.
(A) Follower plate
(B) Shaft guide
(C) Dust cover
(D) Pump shaft
Air consumption . . . . . . . . . . . . .400ltr/min
Max. delivery performance . .1100g/minute
Air inlet . . . . . . . . . . . . . .1/4" Female BSP
Material outlet . . . . . . . . .1/4" Female BSP
Shank length AK452X.V2 . . . . . . . .450mm
(E) Grease hose
(G) Grease outlet
(H) 1/4 bsp male connector
(J) Air line connector.
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
INSTRUCTIONS FOR:
AIR OPERATED GREASE GUNS
AK452X.V2 & AK453X.V2
Models No:
(L) Pressure gauge.
(O) Air oiler
(P) Pump
(R) Air regulator
01284 757500
01284 703534
fig.1
(AK452X.V2 illustrated)
Shank length AK453X.V2 . . . . . . . .700mm
External shank DIA . . . . . . . . . . . .35mmØ
Bucket capacity AK452X.V2 . . . . . .12.5kg
Bucket capacity AK453X.V2 . . . . . .50.0kg
(X) Grease bucket (not included)
(Y) Grease gun
(Z) Z-swivel
Trolley (not illustrated).
www.sealey.co.uk
Web
sales@sealey.co.uk
email
AK452X.V2 & AK453X.V2 - 1076 -(2) - 171201