ABB DCS 600 MultiDrive Operating Instructions Manual
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ABB DCS 600 MultiDrive Operating Instructions Manual

Thyristor power converter
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DCS Thyristor Power Converters
for DC Drive Systems
25 to 5150 A
Operating Instructions
DCS 600 MultiDrive
ABB Automation

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Summary of Contents for ABB DCS 600 MultiDrive

  • Page 1 DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A Operating Instructions DCS 600 MultiDrive ABB Automation...
  • Page 2 How to use the DCS Documentation System The matrix below indicates all available product documentation and its corresponding order numbers on its left columns as well as all existing DC Drive systems on its top rows. System descriptions, Technical data and Operating instructions (as far as they are available for the corresponding drive) are the basic documents and will be delivered together with each drive.
  • Page 3 Thyristor Power Converters Series DCS 600 MultiDrive 25 to 5150 A OPERATING INSTRUCTIONS Code: 3ADW 000 080 R0501 Rev E DCS6BAEE.DOC EFFECTIVE: Dec. 18th, 2000 SUPERSEDES: Rev D - Dec. 3rd, 1999  2000 ABB Automation Products GmbH. All rights reserved.
  • Page 4 DCS 600 Operating Instructions...

  • Page 5: Safety Instructions

    This chapter contains safety instructions which must be complied with during installation, operation and maintenance of the power converters series DCS 600 MultiDrive. If these instructions are not complied with, this may result in injuries (perhaps even with fatal) or in damage to the power converter, the motor and the driven machine.
  • Page 6 Safety Instructions General warning: this symbol warns you of non- electrical risks and dangers which may result in seri- ous or even fatal injury to persons and/or in damage to equipment. Where appropriate, the text printed ad- jacent to this symbol describes how risks of this kind may be avoided.
  • Page 7 Safety Instructions Notes Notes supply information on states requiring particular attention, or indicate that additional information is available on a specific topic. For this purpose, the following symbols are used: CAUTION! Cautions are designed to draw your attention to a particular state of affairs.

  • Page 8: Table Of Contents

    Contents IV F PERATING NSTRUCTIONS Safety Instructions Chapter 1-Introduction How to use this manual....................IV F Contents of this manual ....................IV F Target group ......................... IV F Associated publications ....................IV F Incoming inspection ...................... IV F Storage and transport ....................IV F Rating plate ........................
  • Page 9 Contents 3.4 Parameter Selecting and Changing of Value............IV F 3.5 Saving of the Parameters to backup memory............IV F 3.6 FAULT resetting (RESET)..................IV F 3.7 EMERGENCY STOP resetting (RESET)..............IV F 3.8 Fault History Display ..................... 3-10 IV F 3.9 Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD)....
  • Page 10 DCS 600 Operating Instructions...

  • Page 11: Chapter 1-Introduction

    Chapter 1 - Introduction The purpose of these operating instructions is to provide detailed How to use this manual information on how to start up a thyristor power converter from the DCS 600 series. Note: If it is not mentioned explicitly all details given in these Operating Instructions will be valid for series DCS 600! Chapter 1 - Introduction...

  • Page 12: Incoming Inspection

    The group 4 provides information on the unit’s software configura- tion. The technical data and specifications are valid as of going to press. ABB reserves the right to make subsequent alterations. If you have any questions concerning your drive system, please contact your local ABB agent.

  • Page 13: Chapter 2-Start-Up Instructions

    Chapter 2 - Start-Up Instructions General notes CAUTION: it is absolutely essential that the applicable accident prevention regulations be observed by the user (in this context, please also read the chapter entitled "Safety Instructions")! How this chapter is structured For better understanding the individual steps of start-up work are distinguished by a) frames any additional marking on the left side: without...
  • Page 14 The software identification of the SDCS-CON2 board is in parameter 4.11. The software identification of the SDCS-AMC-DC board is in parameter 4.2. The application identification from ABB Lampertheim is [DCS600xx] in parameter 4.3. Different coded applications are handled and supported from local ABB organizations.
  • Page 15 Chapter 2 - Start-Up Instructions Internal signal connections The software of the units series DCS 600 is divided into two parts which are handled by processors integrated in the respective boards SDCS-CON-2 (Software 15.2xx) SDCS-AMC-DC (Software 15.6xx) The upload of signals from SDCS-CON-2 to SDCS-AMC-DC board are operated by: •...
  • Page 16 Chapter 2 - Start-Up Instructions  CON-2 --> AMC Internal Status Word 2 ms CON-2 --> AMC Actual speed value 2 ms 1.02 (speed_act) CON-2 --> AMC Actual torque value 2 ms 1.08 (torque_act) CON-2 --> AMC Analogue input 1 4 ms 5.02 CON-2 -->...
  • Page 17 Chapter 2 - Start-Up Instructions • Programmable values (can be changed for monitoring of other signals) Cyclic transmission time for the first three programmable values is every 2 ms, for all other values every 8 ms: Cyclic transmission Enter pa- Cyclic trans- Default -->...
  • Page 18 Chapter 2 - Start-Up Instructions Symbols for switching the electronics or the power section ON and OFF - Switch ON electronics (El) - Switch ON contactor, i.e. Control Panel key: the unit will be connected to the supply (POWER ON) (when in LOCAL mode) - Switch OFF electronics (El) - Switch OFF contactor, i.e.

  • Page 19: Preparatory Work

    Chapter 2 - Start-Up Instructions 2.1 Preparatory work Check the unit for damage in transit or other damage. Install and wire unit; connect all inputs and outputs required. Proceed in the same way for the field supply unit as well. Check whether protective measures, earthing, screening, etc.

  • Page 20: Scaling Intra-Unit Signals

    Chapter 2 - Start-Up Instructions 2.2 Scaling intra-unit signals Make sure that the existing electronics supply voltage has been set on the SDCS- POW-1 power supply board as well, using the SW1 switch. If an encoder is being used as the speed feedback device, make sure that the correct supply voltage has been set on the boards SDCS-POW-1: ⇒...
  • Page 21 Chapter 2 - Start-Up Instructions Presetting of the EMERGENCY STOP function via binary input DI5: Connection of this signal has to correspond with the configuration of a fail-safe- circuit, i.e. if the signal applied to DI5 is "0” (parameter 12.16 EME STOP SEL is set to DI5), the EMERGENCY STOP function will operate (will be activated).

  • Page 22: Presetting The Field Supply Unit

    Chapter 2 - Start-Up Instructions 2.3 Presetting the field supply unit Make sure that existing supply voltages for power section, field supply unit (field exciter) and field winding, fan, etc. match the rated data of the components used. Switch ON power. DANGER: System components now energized! Please wait a few moments.
  • Page 23 Chapter 2 - Start-Up Instructions 15.02 = 5 Activates the field current controller’s auto-tuning function. Action has been completed when ”0” (zero) is shown on the display. Note: use online mode in DriveWindow If the unit aborts the auto-tuning routine with the signal 15.02 = -1, the probable cause of this can be read out of Parameter 6.02 and has to be eliminated as far as possible (supply, switching sequence, field contactor wiring etc.).
  • Page 24 Chapter 2 - Start-Up Instructions This steps take place into the DCF 601/602 field supply unit! Make sure the correct wiring between 3-phase Field exciter DCF 601, DCF 602 and the overvoltage protection unit DCF 505, DCF 506 • powercircuit •...

  • Page 25: Adjusting The Current Controller

    Chapter 2 - Start-Up Instructions 2.4 Adjusting the current controller Make sure that static current limitation Bridge 1 (20.12) and Bridge 2 (20.13; with 4Q-unit) have been set to the same value; values of all parameters for current reference limitation must be bigger than 20 %; conditions have been satisfied if default setting has been taken as starting point;...
  • Page 26 Chapter 2 - Start-Up Instructions Drive must not turn! Do not preset an external reference! 15.02 = 3 Activate the current controller’s auto-tuning function. Start the next two steps within the next 20 seconds! Switch ON power. DANGER: System components now energized! Start drive.

  • Page 27: Speed Feedback Balancing

    Chapter 2 - Start-Up Instructions 2.5 Speed feedback balancing Activate EMF speed feedback: 50.03 = CALC BY EMF Select no field weakening mode: 15.06 = FIX 50.01 = Desired speed / or motor rating plate Scale speed control circuit to maximum speed. Switch ON power.
  • Page 28 Chapter 2 - Start-Up Instructions Start drive. Increase reference value in LOCAL mode to 10 % of the maximum speed. Drive should run up to 10 % of the rated voltage. Use Potentiometer R2716 [on SDCS-CON-2 board] or R9 [on PS5311 board] to set the tacho voltage to 10 % of the maximum tacho voltage.
  • Page 29 Chapter 2 - Start-Up Instructions Drive should run at 10 % of the desired speed; if possible, check with manual tacho. Stop the drive and switch OFF power! Only when the EMF signal is being used as speed feedback! Drive should run at 10 % of the desired speed; if possible, check with manual tacho.

  • Page 30: Balancing The Field Supply Unit And The Emf Controller

    Chapter 2 - Start-Up Instructions 2.6 Balancing the field supply unit and the EMF controller When matching the field supply unit to the system conditions, differences in the proce- dures must be taken into account; these different procedures result from the operating mode used.
  • Page 31 Chapter 2 - Start-Up Instructions 2.6.2 Field weakening control with setting range < 1 : 1.5 CAUTION: Not permitted when Chapter 2.5 was quit with EMF control! 15.06 = EMF CON Field weakening function activated 99.05 = Speed at field weakening point according to motor rating plate 41.19 = ? reference armature voltage scaled to Supply voltage Switch ON power.
  • Page 32 Chapter 2 - Start-Up Instructions 2.6.3 Field weakening control with setting range > 1 : 1.5 CAUTION: Not permitted when Chapter 2.5 was quit with EMF control! 15.06 = EMF CON FLUX REF 45.01 Field weakening function activated. 3.14 46.01 = 0 FLUX CONTROL FLUX REF FLD WEAK...
  • Page 33 Chapter 2 - Start-Up Instructions 45.01 = decrease so that RL EMF VOLT ACT (1.17) is 70%. Flux and thus the field current as well are reduced. Proceed as described in (1. / 2. / 3.) above! Read out and note down value of: 3.19 = ..

  • Page 34: Balancing The Speed Controller, Plus Fine-Balancing The Emf

    Chapter 2 - Start-Up Instructions 2.7 Balancing the speed controller, plus fine-balancing the EMF The balancing procedure indicated below assumes that the coupled load will with- stand speed jumps. If this is not allowed for the load, a different setting of the listed parameters will be required.

  • Page 35: Matching The Thyristor Power Converter Unit To The System Conditions Concerned

    Chapter 2 - Start-Up Instructions For this purpose, the following parameters at the speed controller must be adapted: 24.03 (KPS) = desired response (behaviour) of controller 24.09 (TIS) = desired response (behaviour) of controller Only when fine-balancing of the EMF controller is wanted! (Necessary when work as per section 2.6.3.

  • Page 36: Start-Up Of The Serial Communication

    Drive No 4 second board channel 1 Drive No 5 channel 4 Drive No 8 Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF FCB function block 3AFY61281240 ABB Helsinki YPQ 112 3AFY63982806...

  • Page 37: Dcs 600 And Ac 70 (Pm 810)

    Transmission speed Ring configuration up to 12 drives Star configuration (NDBU95) up to 9 drives Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF AC 70 Functional unit part 9 DRICONE 3BSE 013947R0001...

  • Page 38: Dcs 600 And Ac 80 Module Bus

    Transmission speed Ring configuration up to 12 drives Star configuration (NDBU95) up to 9 drives Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF AC 80 AC 80 User manual 3BFE 64116487 AC 80 Reference manual...

  • Page 39: Dcs 600 And Ac 80 Drive Bus

    Transmission speed Star configuration (NDBU95) up to 12 drives - select Drive bus mode Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF AC 80 AC 80 User manual 3BFE 64116487...

  • Page 40: Dcs 600 And Fci (Ci 810) / Ac 400

    Transmission speed Ring configuration up to 12 drives Star configuration (NDBU95) up to 9 drives Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF Functional unit part 9 DRICONE 3BSE 013947R0001 ABB Sweden...

  • Page 41: Dcs 600 And Profibus

    SDCS-AMC-DC Classic board NPBA02 Software V2.2 Cable length 0.2 ... 10 m plastic optical fibre Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim DC Converter Fieldbus 3ADW000097R0101 ABB Lampertheim (not on database) Database GLOBAL\DEIND\DEIND051.NSF...
  • Page 42 Chapter 2 - Start-Up Instructions DCS 600 and Profibus: Software settings (continued) Profibus Control word 7.01 bit10 (send to drive) Example for switch-on sequence Send to control word 7.01 0476H (ON = 0; READY, if there is no failure) 0477H (main contactor ON) 047FH (RELEASE for speed and current control)

  • Page 43: Dcs 600 And Modbus Plus

    SDCS-AMC-DC classic board NMBP-01 Software 1.3 Cable length 0.2 ... 10 m plastic optical fibre Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim DC Converter Fieldbus 3ADW000097R0101 ABB Lampertheim (not on database) Database GLOBAL\DEIND\DEIND051.NSF...
  • Page 44 Chapter 2 - Start-Up Instructions DCS 600 and Modbus PLUS: Software settings (continued) Parameter Name Select Drive Fieldbus Parameter Par. No. 51.11 GDATA IN 2STATION 0 to 64 51.12 GDATA IN 2WORD 0 to 31 51.13 GDATA IN 3STATION 0 to 64 51.14 GDATA IN 3WORD 0 to 31...

  • Page 45: Dcs 600 And Cs 31

    SDCS-AMC-DC Classic board NCSA Software V1.5 Cable length 0.2 ... 10 m plastic optical fibre Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim DC Converter Fieldbus 3ADW000097R0101 ABB Lampertheim (not on database) Database GLOBAL\DEIND\DEIND051.NSF...

  • Page 46: Dcs 600 And Dcf 600 By Fexlink

    Maincontactor of DCF 600 controlled by armature converter (FEXlink X16) DI1 = H ⇒ connected to 48V DCF 600 DI2 = H ⇒ connected to DCF 506 Associated publications DCS 600 Technical Data 3ADW000054R0301 ABB Lampertheim Software Description 3ADW000076R0401 ABB Lampertheim Database GLOBAL\DEIND\DEIND051.NSF Software settings DCS 600 Parameter 41.03...

  • Page 47: Chapter 3 - Handling Of Control Panel Cdp 312

    Chapter 3 - Handling of Control Panel CDP 312 3.1 Overview The Control and Display Panel CDP 312 [Control Panel] is used for parameter setting, for display of actual values and for drive control in ”LOCAL” mode with series DCS 600 thyristor power converters.

  • Page 48: Start Mode

    Chapter 3 - Handling of Control Panel CDP 312 Note: The CDP 312 can be connected to the drive without discon- 3.2 Start Mode necting the auxiliary power! When the is connected and power is applied to the elec- CDP 312 tronics, the display will show: 1.

  • Page 49: Panel Functions

    Chapter 3 - Handling of Control Panel CDP 312 The CDP 312 has four different keypad (operation) modes: 3.3 Panel Functions • Actual Signal Display Mode (ACT) • Parameter Mode (PAR) • Function Mode (FUNC) • Drive Mode (DRIVE) for further extensions Actual Signal This keypad mode will show, depending on the drive´s history: •...

  • Page 50: Parameter Mode

    Chapter 3 - Handling of Control Panel CDP 312 Parameter Mode The Parameter Mode is used for: showing signals and their actual status showing parameters and changing values of parameters, if they are not write-protected. When the Parameter mode is entered Parameter [P 13.01] appears after initialization, otherwise the finally selected parameter is shown.

  • Page 51: Drive Mode

    Chapter 3 - Handling of Control Panel CDP 312 Drive Mode Drive mode is used to check the drive configuration. The display will show the type and ID-number of the drive to whom the CDP 312 is connected to as well as the status of the drives; for more details see chapter 3.13 Drive Mode.

  • Page 52: Parameter Selecting And Changing Of Value

    Chapter 3 - Handling of Control Panel CDP 312 3.4 Parameter Selecting and Changing of Value For Parameter selection with the CDP 312 the following applies: • Ignore the two right-hand digits; the remaining digits are the Group and are selected at the panel using keys •...
  • Page 53 Chapter 3 - Handling of Control Panel CDP 312 Table (continued): Parameter Selecting and Changing of Value Step Function Press key Display after key is pressed To select an Index. È'ÈTÈÈÈÈÈ&$&È’‡ÈÈ&& ('ÈabC`bÈ%ÈabWX While pressing the key down, &0ÈGUGÈabWXÈUWFG only the Index number and È...

  • Page 54: Saving Of The Parameters To Backup Memory

    Chapter 3 - Handling of Control Panel CDP 312 3.5 Saving of the Parameters to backup memory (in case of control board exchange) In general all changed Parameters will be saved immediately in the non-volatile memory. That is why no separate saving is required. Exception: In case of a control board exchange (SDCS-CON-2/SDCS- AMC-DC) the detected hardware coding has to be saved to the FPROM (backup memory).

  • Page 55: Fault Resetting (Reset)

    Chapter 3 - Handling of Control Panel CDP 312 Table (continued): Saving of the Parameters to backup memory Display after key is Step Function Press key pressed Confirmation of the saving. È'ÈTÈÈÈÈÈ&$&È’‡ÈÈ&& '1ÈF`QdGÈTWIQEÈXC`È Saving procedure is completed &(È UWFG F`QdGÈ ENTER when 0 is displayed.

  • Page 56: Fault History Display

    Chapter 3 - Handling of Control Panel CDP 312 3.8 Fault History Display Up to 24 faults are stored time related and displayed together with the time they appeared after electronics supply switched on. Step Function Press key Display after key is pressed To enter the Actual Signal È'ÈTÈÈÈÈÈ&$&È’‡ÈÈ&&...

  • Page 57: Uploading And Downloading Of Parameters (Upload/Download)

    Chapter 3 - Handling of Control Panel CDP 312 3.9 Uploading and Downloading of Parameters (UPLOAD/DOWNLOAD) CAUTION! The drive must be in standstill condition with given FUNC STOP command (controllers blocked, power section disconnected from the network) when UPLOAD/ DOWNLOAD function is selected. The upload and download function is operative for groups 10…97 FPROM = FLASH-PROM...
  • Page 58 Chapter 3 - Handling of Control Panel CDP 312 Depending on the drive´s condition and the status of the commis- sioning, UPLOAD has to take place before DOWNLOAD, otherwise a warning may be displayed: A+<8381 89> ?:69+./. .9A869+.381 89> :9==3,6/ 3 - 12 DCS 600 Operating Instructions IV F...
  • Page 59 Chapter 3 - Handling of Control Panel CDP 312 The drive must be in stopped state during the DOWNLOAD proc- ess, otherwise the following warning is displayed. A+<8381 .<3@/ 3= <?88381 .9A869+.381 89> :9==3,6/ The drive that receives the downloaded parameters must have a compatible software version to the drive from which the parameters were uploaded.

  • Page 60: Setting Of The Display Contrast

    Chapter 3 - Handling of Control Panel CDP 312 3.10 Setting of the Display Contrast Step Function Press key Display after key is pressed To enter the Function Mode. È'ÈTÈÈÈÈÈ&$&È’‡ÈÈ&& cXTWCFÈÈÈÈÈÈÈ89È89 FWeVTWCFÈÈÈÈÈ9@È9@ EWVb`CabÈÈÈÈÈ) FUNC To select a function. È'ÈTÈÈÈÈÈ&$&È’‡ÈÈ&& cXTWCFÈÈÈÈÈÈÈ89È89 FWeVTWCFÈÈÈÈÈ9@È9@ EWVb`CabÈÈÈÈÈ) To enter contrast setting func-...

  • Page 61: Selection Of Actual Signals Group 1

    Chapter 3 - Handling of Control Panel CDP 312 3.12 Selection of Actual Signals Group 1 ... 9 Note: The selection of actual signals will remain unchanged even if the unit is switched OFF and ON again. Please observe: if the actual signal Parameter is within the soft- ware part of the SDCS-CON-2 board, the selected actual signal has to be entered in the Group 94.

  • Page 62: Drive Mode

    Chapter 3 - Handling of Control Panel CDP 312 3.13 Drive Mode Display of the ID-number for the Drive and for the Control Panel CDP 312 as well as display of the status (Status Display): Step Function Press key Display after key is pressed To enter the Drive Mode FEaÈ2&&...

  • Page 63: Running The Drive

    Chapter 3 - Handling of Control Panel CDP 312 3.14 Running the Drive Operational commands can be given from the Control Panel Operational Com- mand Keys CDP 312 every time when the status row is displayed. Operational commands include START and STOP of the the drive, controlling the main contactor and adjusting the reference.

  • Page 64: Speed Reference Setting For The Drive

    Chapter 3 - Handling of Control Panel CDP 312 3.15 Speed Reference Setting for the Drive Step Function Press key Display after key is pressed Press one of these keys to get È'ÈTÈÈÈÈÈ&$&È’‡ÈÈQQ TGFÈXCVGÈÈÈÈÈ&$&È the status row displayed. UWbW`ÈaXÈÈÈÈÈ&$&È’‡È EWVdÈEc`ÈÈÈÈÈ&$&ÈCÈ FUNC To enter the Reference Setting È'ÈTÈÈÈÈi&$&È’‡qÈQQ...

  • Page 65: Chapter 4 - Signals And Troubleshooting

    Chapter 4 - Signals and Troubleshooting 4.1 Display of status, alarm and fault signals Categories of signals The signals (messages) to be available for thyristor power con- and possibilities of verters series DCS 600 are subdivided into four (fifth category display see below) categories: General messages...

  • Page 66: General Messages

    Chapter 4 - Signals and Troubleshooting 4.2 General messages From SDCS-CON-2 board The general messages will only be shown on the seven segment display/LEDs of the boards SDCS-CON-2/SDCS-AMC-DC. – Remark Code Text on Definition seven LCD of control panel segm. CDP 312 display (or DRIVES WINDOW)

  • Page 67: Fault Signals (F)

    Chapter 4 - Signals and Troubleshooting 4.4 Fault Signals (F) The fault signals will be shown on the seven segment display of the control board SDCS-CON-2 as codes F . . as well as on the LCD of the control panel CDP 312 as numbers with text. Moreover there are fault signals which will only be shown on the LCD of the control panel.
  • Page 68 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) Overcurrent converter fan only in combinati- 9.01 bit 10 03 C FAN CURR ≠...
  • Page 69 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) Speed feedback (measurement) fault 9.02 bit 5 F 14 14 SPD MEAS Check: - Incremental encoder and connec- tion cable, encoder power supply (feedback might be too low);...
  • Page 70 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) Motor stalled 9.02 bit 14 F 23 23 MOT STALL While starting the motor the current exceeded the value of parameter for a time [P 28.17]...
  • Page 71 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) Mains supply overvoltage (AC) 9.01 bit 12 F 30 30 MAIN OVLT Mains voltage >...
  • Page 72 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) Motor overspeed 9.02 bit 15 F 37 37 OVERSPEED Speed feedback higher than parameter [P 20.11] Check: - Scaling of speed controller loop;...
  • Page 73 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW) FIELD EXCITER 1 (field supply 1) fault 9.02 bit 12 F 42 42 FEX1 FLT A fault was found during self-diagnosis of field exciter.

  • Page 74: Fault Signals Referring To The Sdcs-Amc-Dc Board

    Chapter 4 - Signals and Troubleshooting Fault Signals referring to the SDCS-AMC-DC board Code Text on Definition / Status Remark seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) Display (or DRIVES WINDOW)  *) RESET FAULT RESET of all faults which can be acknowl- edged ...
  • Page 75 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Status seven LCD of control panel Action signal segm. CDP 312 (FAULT_WORD_ 1/2/3) display (or DRIVES WINDOW)  *) M/F LINK Communication fault in the Master-Follower- 9.06 bit 11 link this signal has to be effective only as an alarm (warning) signal, the mode of...

  • Page 76: Alarm Signals (A)

    Chapter 4 - Signals and Troubleshooting 4.5 Alarm Signals (A) The alarm signals will be shown on the seven segment display of the control board SDCS-CON-2 as codes A . . . On the LCD of the control panel CDP 312 the alarm signals will be shown as numbers (without the leading digit ”1”) with text.
  • Page 77 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Signal seven LCD of control panel Possible source number segm. CDP 312 (ALARM_WORD_1/2) display (or DRIVES WINDOW) A 115 15 CURR RIPP Armature current ripple 9.05 bit 0 One or several thyristors carry no current.

  • Page 78: Alarm Signals Referring To The Sdcs-Amc-Dc Board

    Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Signal seven LCD of control panel Possible source number segm. CDP 312 (ALARM_WORD_1/2) display (or DRIVES WINDOW) A 127 27 EXT FAN Alarm: No Acknowledge from External FAN 9.04 bit 15 (of Motor) Check: - Contactor circuit/supply for fan of...
  • Page 79 Chapter 4 - Signals and Troubleshooting Remark Code Text on Definition / Signal seven LCD of control panel Possible source number segm. CDP 312 (ALARM_WORD_1/2) display (or DRIVES WINDOW)  **) M/F LINK Alarm: Communication fault in the Master- 9.04 bit 11 Follower-link If this signal has to be effective also as a fault signal, the mode of functioning...
  • Page 80 ABB Automation Products GmbH Postfach 1180 D-68619 Lampertheim Tel: +49 (0) 62 06-5 03-0 Fax:+49 (0) 62 06-5 03-6 09 www.abb.com/motors&drives *080R0501A0490000*...

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