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Summary of Contents for ABB Terra HP
- Page 1 2021-01-11 — U S ER M AN UA L ABB Terra HP user manual High power EV charging system 2 021 -01 -11 1 /2 5...
- Page 2 This document contains information about one or more ABB products and may include a descrip- tion of or a reference to one or more standards that may be generally relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representa- tion that all of the ABB products referenced in this document support all of the features of the de- scribed or referenced standard.
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Page 3: Table Of Contents
AB B TERR A HP US ER MA NUA L Contents Glossary ................................4 Introduction .............................. 5 1.1. Preface ................................. 5 1.2. Intended use of this document ........................5 1.3. Intended use of the charger ..........................5 1.4. Owner responsibilities ............................. 5 Notes on measurement accuracy according to the type examination certificate ...... -
Page 4: Glossary
AB B TERR A HP US ER MA NUA L Glossary Alternating Current. Combined Charging System, also referred to as “Combo”. DC fast charging method for electric vehicles. CHAdeMO DC fast charging method for electric vehicles. Direct Current. Electric Vehicle. Human Machine Interface: the screen on the charger. -
Page 5: Introduction
1.3. Intended use of the charger A Terra HP system consists of at least one power cabinet and one charge post. The outlets of the charge post are solely used to charge electric vehicles that are compatible with the supported charging standards. -
Page 6: Notes On Measurement Accuracy According To The Type Examination Certificate
AB B TERR A HP US ER MA NUA L product, or unauthorized modifications, repairs or alterations to this product, or failure to strictly comply with ABB operating and maintenance instructions. Notes on measurement accuracy according to the type examination certificate Requirements for the operator of the charging device, which he must meet as a prerequisite for proper operation of the charging device. - Page 7 AB B TERR A HP US ER MA NUA L 6. The user of this product is obliged to notify according to § 32 MessEG (excerpt): Section 32 Obligation to notify (1) Anyone who uses new or renewed measuring devices must notify the competent authority under state law no later than six weeks after commissioning.
- Page 8 AB B TERR A HP US ER MA NUA L 7. The EMSP may only use values for billing purposes that are available in any dedicated memory in the charging device and / or the memory of the operator of the charging device. Substitute values may not be created for billing purposes.
- Page 9 AB B TERR A HP US ER MA NUA L Signs The following signs are used on the equipment and in this manual: DANGER Hazardous voltage Identifies a hazard that could result in severe injury or death through electrocution. WARNING Various Identifies a hazard that could result in severe injury or death, as well as damage to the machine, other equipment, and/or...
- Page 10 AB B TERR A HP US ER MA NUA L CAUTION Connector locked Do not apply force to a locked charging cable during charg- ing. This might damage the inlet and locking mechanism in the car or damage the charger. NOTICE When connecting or disconnecting a connector Handle cables and connectors with care.
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Page 11: Description Of The Product
E. Ventilation grill. Figure 1: Terra HP charge post overview 2.2. Charge post configurations The Terra HP charger supports the following DC charging protocols: Indicator Description CCS outlet with liquid cooled cable. Up to 375 A and 175 kW with one power cabinet, and up to 500 A and 350 kW with two power cabinets. -
Page 12: System Configurations
In a static system a charge post is paired with one or two power cabinets. Dynamic DC With unique ABB Dynamic DC power sharing technology two charge posts can be powered by just two instead of four power cabinets, whereby available power is dynamically shared between the charge posts. -
Page 13: Authorization To Charge
RFID or credit card payment methods. Operating a charger with authorization requires a subscription to a back office. Authorization can either be an ABB supplied standard solution, or from an external company offering authorization solutions via OCPP. -
Page 14: Charging
AB B TERR A HP US ER MA NUA L 3. Charging To charge an electric vehicle (EV): Park the EV with the charge inlet within reach of the connector, and turn it off. 2. Connect the charger’s connector to the vehicle’s charge inlet. 2 021 -01 -11 1 4/ 25... - Page 15 AB B TERR A HP US ER MA NUA L Authorize using your phone or by PIN code, or with a credit card payment. 2 021 -01 -11 1 5/ 25...
- Page 16 AB B TERR A HP US ER MA NUA L 4. Wait for verification. Preparing: the charger and the vehicle perform a handshake and the necessary safety tests. Charging will start automatically when successful. 2 021 -01 -11 16 /2 5...
- Page 17 AB B TERR A HP US ER MA NUA L 6. During charging the user is informed about the progress. Wait until the charging process is done or press the stop button to cease the charging session. Energy Meter display show following: 2 021 -01 -11 17/2 5...
- Page 18 AB B TERR A HP US ER MA NUA L Charging is finished. 8. Unplug the outlet from the vehicle and place it on the plug holder. 2 021 -01 -11 1 8/2 5...
- Page 19 AB B TERR A HP US ER MA NUA L To stop charging: Select stop on the touchscreen. 2. Potentially you have to authorize again to stop, using the same authentication method as was used to start. Note that for: 3.
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Page 20: Operator Instructions
(separate Service Instructions are available). NOTICE When the Terra HP Charger is exposed to rain, it is sufficient to clean it twice a year. CAUTION Do not apply high-pressure water jets. Water may leak into the Power Cabi- net. -
Page 21: Preventive Maintenance
The following points must be checked regularly: • Internal RCDs and RCBOs need to be tested on correct functioning on a regular basis. Dur- ing the yearly maintenance visit a check is advised, to be executed by a certified ABB techni- cian. •... -
Page 22: Problem Resolving
In special cases the site operator with knowledge of the charger can be asked by ABB Service to re- port about the status of some internal components of the charger. Therefore, a brief description of the position and function of these components is described on the next pages. -
Page 23: Charge Post Component View
AB B TERR A HP US ER MA NUA L 4.3.2. Charge Post component view A. CPI (Charge Protocol Interface) CCS / CHAdeMO B. Cooling unit C. CCB (Core Control Board) Ethernet switch power supply E. 24 V SPD (Surge Protection Device) G. -
Page 24: Troubleshooting
• Fluid leakage from the cooled CCS cable The cable cooling system in the Terra HP Gen II charge post makes use of Huber and Suhner CP3-002 coolant. This is a biodegradable, nonhazardous synthetic oil. In short summary of the Huber and Suhner material safety data sheet: CP3-002 is readily biodegradable according OECD criteria (>80%, tested according... -
Page 25: Contact Information
AB B TERR A HP US ER MA NUA L 5. Contact information Please contact your local ABB Service organization or Service partner for first line problem analysis and solving. In case they cannot solve the problem, they will contact the second line Service organi- zation.