ABB Terra HP Generation 3 UL User Manual
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Terra HP Generation 3 UL
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Summary of Contents for ABB Terra HP Generation 3 UL

  • Page 1 User manual Terra HP Generation 3 UL © Copyright ABB. All rights reserved...
  • Page 2 Copyright All rights to copyrights, registered trademarks, and trademarks reside with their respective owners. ® Copyright ABB EV Infrastructure. All rights reserved. 9AKK107992A3070-EN | 003...
  • Page 3: Table Of Contents

    Contents Contents About this document................6 Function of this document...................... 6 Target group..........................6 Revision history..........................6 Language.............................6 Illustrations..........................6 Units of measurement......................6 Typographical conventions......................7 How to use this document.......................7 General symbols and signal words..................7 1.10 Special symbols for warnings and dangers................. 8 1.11 Related documents........................
  • Page 4 Contents Description of the touchscreen.................... 22 3.6.1 General description of the layout................ 22 3.6.2 General description of the buttons..............22 Options............................23 3.7.1 Payment terminal....................23 Operation................... 24 Prepare before use........................24 Charge session.........................24 4.2.1 General procedure....................24 4.2.2 Start a charge session................... 24 4.2.3 Stop a charge session....................
  • Page 5 Contents Electrical installation specifications (Canada)..............40 DC output specifications....................... 41 Expected wye input.........................42 Logic interfaces specifications.................... 42 Ambient conditions.........................43 7.10 Noise level..........................43 7.11 Maintenance schedule for the service engineer............... 44 7.12 Dimensions..........................44 7.12.1 Power cabinet......................44 7.12.2 Charge post......................45 7.12.3 Height of user operable elements...............46 7.13 Space requirements........................
  • Page 6: About This Document

    About this document About this document Function of this document The document is only applicable for this EVSE: Terra HP Generation 3, including the variants and options listed in section 7.1. The document gives the information that is necessary to do these tasks: •...
  • Page 7: Typographical Conventions

    About this document Typographical conventions The lists and steps in procedures have numbers (123) or letters (abc) if the sequence is important. How to use this document 1. Make sure that you know the structure and contents of this document. 2.
  • Page 8: Special Symbols For Warnings And Dangers

    About this document Signal word Description Symbol Make sure that the power supply to the EVSE is disconnected. Electrotechnical expertise is required, according to the local rules. Alternating current supply Note: It is possible that not all symbols or signal words are present in this document.
  • Page 9: Related Documents

    800 Hymus Boulevard Saint-Laurent AZ 85284 Qc, H4S 0B5 Canada Phone: 800-435-7365 E-mail: CA-evci@us.abb.com Contact data ABB EV Infrastructure in your country can give you support on the EVSE. You can find the contact data here: https://new.abb.com/ev-charging 1.13 Abbreviations Abbreviation Definition...
  • Page 10: Terminology

    1.14 Terminology Term Definition Network operating center Facility of the manufacturer to do a remote check on of ABB EV Infrastructure the correct operation of the EVSE Cabinet Enclosure of the EVSE, including the components on the inside Cable slack...
  • Page 11: Orientation Agreements

    About this document 1.15 Orientation agreements Front side: face forward to the X-direction (positive is to the right) EVSE during normal use Y-direction (positive is rearward) Left side Z-direction (positive is upward) Right side Rear side 9AKK107992A3070-EN | 003...
  • Page 12: Safety

    Safety Safety Liability The manufacturer is not liable to the purchaser of the EVSE or to third parties for damages, losses, costs or expenses incurred by the purchaser or third parties if any target group mentioned in the related documents does not obey the rules below: •...
  • Page 13: Personal Protective Equipment

    Safety Personal protective equipment Symbol Description Protective clothing Safety gloves Safety shoes Safety glasses Safety instructions for use • In these situations, do not use the EVSE and immediately contact the manufacturer: • An enclosure has damage. • An EV charge cable or connector has damage. •...
  • Page 14: Safety Instructions For Earthing

    Safety Safety instructions for earthing Preliminary requirements • • Make sure that the EVSE is connected to a grounded, metal, permanent wiring system, or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the product.
  • Page 15: Discard The Evse Or Parts Of The Evse

    ABB Ltd and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 16: Description

    The properties of the electrical grid, the ambient conditions and the EV must comply with the technical data of the EVSE. Refer to chapter 7. • Only use the EVSE with accessories that are approved by the manufacturer (ABB EV Infrastructure) and that obey the local rules. •...
  • Page 17: Overview

    Description Note: The data in the illustration are only examples. Find the type plate on your EVSE to see the applicable data. Refer to section 3.3.3. Overview 3.3.1 Power cabinet, outside Plinth cover Door Air outlet Air inlet (4x) Type plate Enclosure 9AKK107992A3070-EN | 003...
  • Page 18: Power Cabinet, Inside

    Description 3.3.2 Power cabinet, inside DC output busbars X-10 terminal block Cable inlets X-8 terminal block PE busbar CAN2FIBER device AC power connector Relays Fuse block Part Function DC output busbar To connect the DC output power cables Cable inlet A plate with openings for cables PE busbar To connect PE cables...
  • Page 19: Charge Post Cp500 Generation 3, Outside

    Description 3.3.3 Charge post CP500 Generation 3, outside EV charge cable Cable retraction system RFID reader and the payment Enclosure terminal (option) Air inlet and outlet Connector holder Type plate Touchscreen Antenna Door Hoisting points Top light Plinth cover Side LED strips 9AKK107992A3070-EN | 003...
  • Page 20: Charge Post Cp500 Generation 3, Inside

    Description 3.3.4 Charge post CP500 Generation 3, inside Cooling unit Q1 RCD DC power busbars X-10 terminal block Cable gland plates X-20 terminal block PE busbar CAN2FIBER device Part Function Cooling unit To decrease the temperature of the charge cables DC power busbars To connect the DC power cables Cable gland plates...
  • Page 21: Dynamic Dc Operation Modes

    Description Dynamic DC operation modes 350kW 175kW 175kW EV 1 EV 1 EV 2 With the dynamic DC system the EVSE optimally uses the charge assets. • First In First Served If EV-1 uses two power cabinets for the charge session, EV-2 has to wait. If EV-1 uses one power cabinet, EV-2 can start the charge session immediately.
  • Page 22: Description Of The Touchscreen

    Description Description of the touchscreen 3.6.1 General description of the layout Welcome First select your output. CHAdeMO Field to select the connector type Information button Instruction field Selected language 3.6.2 General description of the buttons Button Name Description To select the CCS connector CHAdeMo To select the CHAdeMo connector Language...
  • Page 23: Options

    Description Options 3.7.1 Payment terminal The touchscreen guides the user how to use the payment terminal. Note: • To use and adjust the settings of the payment terminal, you require the ABB Payment Web tool. 9AKK107992A3070-EN | 003...
  • Page 24: Operation

    Operation Operation Prepare before use 1. Appoint a site operator and an installation engineer, if these are other persons than you. 2. Make sure that the EVSE is installed according to the instructions in the installation manual. 3. Make an emergency plan that instructs people what to do in case of an emergency.
  • Page 25: Stop A Charge Session

    Operation Start button. 3. On the touchscreen, select the • If authorization is disabled, the touchscreen shows the charge screen. • If authorization is enabled, select the payment method. 4. Do the instructions on the touchscreen to help the preparing phase. •...
  • Page 26: Energize The Evse

    Operation Energize the EVSE Preliminary requirements • Depending on the system configuration, the procedure applies to a different number of devices: • 175 kW Static DC system: one power cabinet, one charge post • 350 kW Static DC system: two power cabinets, one charge post •...
  • Page 27: De-Energize The Evse

    Operation De-energize the EVSE 4.4.1 De-energize the EVSE Preliminary requirements The AC mains power from • Depending on the system the distribution board is configuration, the set to OFF. procedure applies to a different number of devices: • 175 kW Static DC system: one power cabinet, one charge post...
  • Page 28: Measure The Ac Voltage

    Operation 6. Close the doors of the power cabinet(s). Refer to section 6.2. 7. Do these steps for the charge post that is or the charge posts that are connected to the de-energized power cabinet(s): a. Open the door of the charge post(s). Refer to section 6.3. b.
  • Page 29: Measure The Dc Voltage (Power Cabinet, Dynamic Dc System)

    Operation Procedure 1. Measure the DC voltage between the output terminals: • A+ to A- • A+ to ground • A- to ground Use the voltage tester. 2. Make sure that all the measured voltages are 0 V. 4.4.4 Measure the DC voltage (power cabinet, Dynamic DC system) Preliminary requirements •...
  • Page 30: Maintenance And Cleaning

    Operation • Voltage tester For the location of the output terminals, refer to section 3.3.4. Procedure 1. Measure the DC voltage between the output terminals of the charge post: • A + to A- • A+ to ground • A- to ground Use the voltage tester.
  • Page 31: Clean The Cabinet

    Operation 4.5.2 Clean the cabinet Preliminary requirements Owner • Cleaning agent and a non- abrasive tool. Refer to section 7.3. Danger: Hazardous voltage • Do not apply high-pressure water jets. Water can leak into the cabinet. Note: When the EVSE is put in a corrosion sensitive environment, superficial rust is possible on welding points.
  • Page 32: Remove A Sticker

    Operation Procedure 1. Do a visual check for damage on these parts: Part Damage EV charge cables and connectors Cracks or ruptures Internal wires of the cable are visible Touchscreen Cracks Touchscreen does not work Coating of the cabinet Cracks or ruptures Cabinet Signs of rust that cause ingress of wa- 2.
  • Page 33 Operation Procedure 1. Determine the correct location for the sticker. Caution: Do not cover the air vents. 2. Remove the contamination of the sticker and adhesive. Use lint-free cloth and non-aggressive cleaning agent. 3. Do the instructions that are on the sticker. 4.
  • Page 34: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting procedure 1. Try to find a solution for the problem with the aid of the information in this document. 2. If you cannot find a solution for the problem, contact your local representative of the manufacturer. Refer to section 1.12. Troubleshooting table Problem Possible cause...
  • Page 35 Troubleshooting Problem Possible cause Possible solution The EV crashed or is on A very dangerous situation 1. Do not use the EVSE. fire. has occurred. 2. Disconnect the power supply. 3. Make sure that all per- sons keep a safe dis- tance.
  • Page 36: Access To Parts

    Access to parts Access to parts Open the door of the power cabinet Preliminary requirements • Door key of the power cabinet Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: There is one unique door key for each power cabinet. Procedure 1.
  • Page 37: Open The Door Of The Charge Post

    Access to parts Procedure 1. Close the door (A). 2. Turn the handle (B) counterclockwise. 3. Push the handle. 4. Turn the door key (C) clockwise to lock the door. 5. Remove the door key (C). 6. Turn the cover plate (D) to cover the keyhole.
  • Page 38: Close The Door Of The Charge Post

    Access to parts Close the door of the charge post Preliminary requirements • Door key of the charge post Danger: Hazardous voltage • Make sure that only qualified personnel has access to the door key. Note: There is one unique door key for each charge post. Procedure 1.
  • Page 39: Technical Data

    Technical data Technical data EVSE type The EVSE type is a code, mentioned on the type plate. Refer to section 3.2. The code is made out of 3 parts: T U V Code part Description Value Meaning of the value Model Terra high power Part...
  • Page 40: Cleaning Specifications

    Technical data Parameter Specification EMC rating for the charge post FCC part 15 Class B (residential) EMC rating for the power cabinet The power cabinet complies with Class A (industrial). If the power cabinet must comply with Class B (residential), install an external Schaffner type FN 3359HV-400-99 EMC filter.
  • Page 41: Dc Output Specifications

    Technical data Parameter Specification Power consumption of the charge post In standby status: ≤ 70 W With the LEDs on: ≤ 145 W Earthing rod (initial) Maximum 10 Ω Earthing rod (additional) 0.9 Ω Input AC power connection 600/347 3W + PE Input grounding system wye Grounded system Input voltage range...
  • Page 42: Expected Wye Input

    Technical data Expected wye input Canada 600 V 480 V 347 V 277 V Logic interfaces specifications Parameter Specification RFID standard Only use SIM cards that the manufactur- er supplies ISO/IEC 14443A/B, ISO/IEC 15393 ™ RFID supported applications FeliCa 1, NFC, Mifare, Calypso Network connection 4G, Ethernet 9AKK107992A3070-EN | 003...
  • Page 43: Ambient Conditions

    Technical data Table 1: Minimum network specifications for a 4G network connection Parameter Specification Signal strength, measured with a cellular Performance types for RSSI: network signal meter, for example a • Excellent: > -65 dbm Squid-4G or Sure Call device. •...
  • Page 44: Maintenance Schedule For The Service Engineer

    Technical data 7.11 Maintenance schedule for the service engineer Part name Years after startup 10 11 12 13 14 15 Filter inlet kit Filter outlet kit Fan cabinet Power module CPI Combo CCS CPI CHAdeMO Touchscreen/ DC outlet con- tactor Power supply CCS connector and cable...
  • Page 45: Charge Post

    Technical data Parameter Specification [mm] [in] Required cable slack for the AC auxiliary 2000 78.7 power cable (measured from the top of the foundation) Required cable slack for the interlock 2000 78.7 and DC guard, and CAN cables (meas- ured from the top of the foundation) 7.12.2 Charge post Parameter...
  • Page 46: Height Of User Operable Elements

    Technical data 7.12.3 Height of user operable elements Parameter Specification [mm] [in] Advised maximum curb height Bottom of the authentication 750 or higher 29.5 cluster CCS connector when holstered – 30.5 center of grip CHAdeMO connector when hol- 31.1 stered – center of grip Top of the authentication clus- 37.6 Bottom of the touch screen dis-...
  • Page 47: Space Requirements

    Technical data 7.13 Space requirements 7.13.1 Power cabinet Power cabinet Space for air outlet Total width required for the power Back to back configuration cabinet Side by side configuration Space for air inlet on the side Back to back configuration, four Space to open the power cabinet power cabinets door...
  • Page 48: Charge Post

    Technical data Parameter Specifications for power cabinets side by side [mm] [in] 100 per power cabinet. 3.9 per power cabinet. Parameter Specifications for power cabinets back to back [mm] [in] 100 per power cabinet. 3.9 per power cabinet. 7.13.2 Charge post Charge post Space required for cable Total required width for the charge...
  • Page 49: Charge Post: Exceptions For Bollards And Other Minor Fixed Obstacles

    Technical data Parameter Specification [mm] [in] 31.5 13.6 15.7 30.6 19.3 13.6 7.13.3 Charge post: exceptions for bollards and other minor fixed obstacles Note: The bollards or minor fixed obstacles must have a maximum diameter of 150 mm (6 in), to permit service or maintenance operations. Charge post Required depth to open the side Total width to open the side panels...
  • Page 50: Distance Requirements Between Power Cabinet And Charge Post

    Technical data Parameter Specification [mm] [in] 1190 46.8 31.5 26.5 19.3 7.13.4 Distance requirements between power cabinet and charge post Parameter Specification [ft] Maximum distance between the power cabinet and the charge post 9AKK107992A3070-EN | 003...
  • Page 51 Technical data 9AKK107992A3070-EN | 003...

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